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Nonlinear Dynamic Force Balance Mass-spring-damper Modelof Laser Droplet Generation from a Metal Wire 金属丝产生激光液滴的非线性动态力平衡质量-弹簧-阻尼器模型
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-04-24 DOI: 10.5545/SV-JME.2019.6062
A. Jeromen, E. Govekar
Direct laser metal deposition is one of the established metal-based additive manufacturing processes [1]. It usually employs input material in shape of wire [2] or powder [3]. In contrast to the wire or powder deposition process, where the laser is used to generate melt pool on the workpiece surface, the process of metal droplet deposition significantly reduces the workpiece heat load, since the laser beam is used only for droplet generation. In consequence, metal droplets have been employed in various innovative technologies, including the droplet joining of electrical contacts, and of dissimilar and temperaturesensitive materials [4], as well as 3D printing [5]. A necessary basis for droplet-based technologies is a reliable method for the generation of metal droplets. To achieve this, a number of metal-droplet generation methods based on melt ejection from a nozzle have been developed, employing different techniques to generate the ejection pulse: piezoelectric [6], pneumatic [7], solenoid [8], and electromagnetic [9]. The above methods employ a heated crucible to maintain a reservoir of molten metal. Metals with relatively low melting temperatures are used, such as solder [9], indium, lead, zinc [7], and aluminum [10]. To avoid an energy-inefficient crucible and simplify the system, a method employing induction melting of the wire tip in the pressurized tube leading to the nozzle was proposed [11]. Common to all of the above methods is the nozzle, the diameter of which should be well below the diameter of the generated droplets and is subject to wear. To avoid melt oxidation, leading to nozzle clogging, a low-oxygen-content atmosphere should be provided [7]. Besides the methods based on melt ejection, several laser-based methods have been developed that take advantage of the high level of spatial and temporal control of the laser’s energy delivery. They differ in terms of the shape of the input metal material, which can be either a foil [12], a spherical preform [13], or a wire [14]. Although it achieves lower dropletgeneration frequencies compared to melt-ejection methods, the laser droplet generation from a wire using an annular laser beam [15] shows strong application potential, since it can employ metals with a high melting point, such as nickel [14], is not very sensitive to oxygen content, and the related system includes no wearable parts. In annular laser beam droplet generation (ALDG), a metal wire is fed axially into the center of the annular laser beam, which is focused on the circumference of the wire-end. ALDG can be performed either as drop-on-demand ALDG [14], where the pendant-droplet formation and detachment Nonlinear Dynamic Force Balance Mass-spring-damper Model of Laser Droplet Generation from a Metal Wire Jeromen, A. – Govekar, E. Andrej Jeromen* – Edvard Govekar University of Ljubljana, Faculty of Mechanical Engineering, Slovenia
直接激光金属沉积是现有的金属基增材制造工艺之一[1]。通常采用线材[2]或粉末[3]形状的输入材料。与使用激光在工件表面产生熔池的线材或粉末沉积工艺相比,金属液滴沉积工艺大大降低了工件热负荷,因为激光束仅用于液滴的产生。因此,金属液滴已被用于各种创新技术,包括电触点的液滴连接、异种材料和温度敏感材料的液滴连接[4],以及3D打印[5]。液滴技术的必要基础是可靠的金属液滴生成方法。为了实现这一目标,已经开发了许多基于喷嘴熔体喷射的金属液滴生成方法,采用不同的技术来产生喷射脉冲:压电[6],气动[7],电磁[8]和电磁[9]。上述方法采用加热坩埚来维持熔融金属的储罐。使用熔点相对较低的金属,如焊料[9]、铟、铅、锌[7]和铝[10]。为了避免坩埚的节能和简化系统,提出了一种导线尖端在通往喷嘴的加压管中感应熔化的方法[11]。上述所有方法的共同之处在于喷嘴,其直径应远低于所产生液滴的直径,并且容易磨损。为避免熔体氧化导致喷嘴堵塞,应提供低氧含量的气氛[7]。除了基于熔体喷射的方法外,还开发了几种基于激光的方法,这些方法利用了激光能量传递的高水平时空控制。它们在输入金属材料的形状方面有所不同,输入金属材料可以是箔[12],球形预成型[13]或导线[14]。尽管与熔体喷射法相比,环形激光束在金属丝上产生激光液滴的频率较低[15],但由于它可以使用镍等高熔点金属[14],对氧含量不太敏感,且相关系统不含可磨损部件,因此具有很强的应用潜力。在环形激光束液滴产生(ALDG)中,金属丝轴向送入环形激光束的中心,金属丝聚焦在金属丝末端的圆周上。金属丝激光液滴生成的非线性动态力平衡质量-弹簧-阻尼器模型[14],a . - Govekar, E. Andrej Jeromen*
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引用次数: 0
The Application of LCS and Information Entropy as a Novel Fusion Algorithm for Degradation Feature Extraction LCS与信息熵融合算法在退化特征提取中的应用
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-01-17 DOI: 10.5545/sv-jme.2017.4671
Haotian Wang, Jian Sun, Xiusheng Duan, Ganlin Shan, Wen Yang
Feature extraction is significant for the prognostics and health management (PHM) of hydraulic pumps. In this paper, a novel fusion algorithm is proposed based on local characteristic-scale decomposition (LCD), composite spectrum (LCS). and information entropy. To make full use of feature information, the LCS is proposed based on the modification of traditional composite spectral algorithm. LCS high-order power entropy and high-order singular entropy, which are relatively defined in Shannon entropy (SE) and Tsallis entropy (TE), are extracted as initial features. Furthermore, the method of feature fusion is presented to modify the features’ conciseness and to improve the performance. Results of the analysis in the experiment indicate that the proposed method is available, and the fused feature is effective in evaluating the pump degradation process.
特征提取对液压泵的预测和健康管理具有重要意义。本文提出了一种基于局部特征尺度分解(LCD)和复合光谱(LCS)的融合算法。还有信息熵。为了充分利用特征信息,在对传统复合光谱算法进行改进的基础上,提出了LCS算法。提取Shannon熵(SE)和Tsallis熵(TE)中相对定义的LCS高阶功率熵和高阶奇异熵作为初始特征。在此基础上,提出了一种特征融合的方法,改进了特征的简洁性,提高了性能。实验分析结果表明,该方法是可行的,融合特征对泵的退化过程评价是有效的。
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引用次数: 1
Numerical Study of Heat Transfer Enhancement for Low-Pressure Flows in a Square Cavity with Two Fins Attached to the Hot Wall Using Al2O3-Air Nanofluid Al2O3-Air纳米流体对双翅片附热壁方形腔内低压流动强化传热的数值研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-01-17 DOI: 10.5545/sv-jme.2017.4989
W. Al-Kouz, S. Kiwan, Ammar Alkhalidi, M. Sari, Aiman Alshare
The gaseous low-pressure nanofluid flow of a steady-state two-dimensional laminar natural convection heat transfer in a square cavity of length L with two attached solid fins to the hot wall is numerically investigated. Such flows are found in many engineering applications, such as nuclear reactors and electronic cooling equipment. Physical parameter ranges in this study are as follows: 0 ≤ Kn ≤ 0.1, 103 ≤ Ra ≤106, 0 ≤ ϕ ≤ 0.2, LF/L takes the value of 0.5, HF takes the values of 0.25 to 0.75. Simulation results show that Nusselt number depends directly on the Rayleigh number and inversely on the Knudsen number. In addition, it is found that heat transfer will be enhanced by dispersing the nanoparticles of Al2O3 in the base low-pressure gaseous flow. Moreover, it is found that the Nusselt number of such flows increases as the nano-particle volume fraction increases for the investigated range of volume fractions considered in this study. In addition, a correlation of the Nusselt number among all the investigated parameters in this study is proposed as Nu = 0.2196 Ra0.0829 Kn–0.511 ϕ0.104.
采用数值模拟的方法研究了气体低压纳米流体在长为L、热壁上附有两个固体翅片的方形腔内的稳态二维层流自然对流换热。这种流动在许多工程应用中都可以找到,比如核反应堆和电子冷却设备。本研究的物理参数范围为:0≤Kn≤0.1,103≤Ra≤106,0≤φ≤0.2,LF/L取0.5,HF取0.25 ~ 0.75。仿真结果表明,努塞尔数与瑞利数成正比,与克努森数成反比。此外,发现Al2O3纳米颗粒分散在低压气体流动中,可以增强传热。此外,在本研究考虑的体积分数范围内,这种流动的努塞尔数随着纳米颗粒体积分数的增加而增加。此外,提出了本研究中所研究参数之间的努塞尔数的相关关系为:Nu = 0.2196 Ra0.0829 Kn-0.511 ϕ0.104。
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引用次数: 31
Nonlinear Control of a Flexible Joint Robotic Manipulator with Experimental Validation 柔性关节机器人的非线性控制及实验验证
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-01-17 DOI: 10.5545/SV-JME.2017.4786
Waqar Alam, A. Mehmood, Khurram Ali, U. Javaid, S. Alharbi, J. Iqbal
This article addresses the design and implementation of robust nonlinear control approaches to obtain the desired trajectory tracking of a flexible joint manipulator driven with a direct-current (DC) geared motor. The nonlinear control schemes have been designed and implemented such that they locally stabilize the closed loop system considering all the states as bounded. The system model has been derived using Euler-Lagrange approach. Two different approaches based on sliding mode control (SMC), i.e. the traditional SMC and integral SMC, have been considered in the present study. To experimentally validate the proposed control laws, an electrically-driven single-link flexible manipulator has been designed and fabricated. The designed control algorithms have been developed and experimentally validated on the custom-developed platform. The results obtained both from MATLAB/Simulink and the experimental platform verify the performance of the proposed control algorithms.
本文研究了一种鲁棒非线性控制方法的设计和实现,以获得直流减速电机驱动的柔性关节机械臂所需的轨迹跟踪。设计并实现了非线性控制方案,使闭环系统在考虑所有状态为有界的情况下保持局部稳定。采用欧拉-拉格朗日方法推导了系统模型。本文研究了基于滑模控制的两种方法,即传统滑模控制和积分滑模控制。为了实验验证所提出的控制规律,设计并制作了电动单连杆柔性机械手。所设计的控制算法已在定制平台上进行了开发和实验验证。在MATLAB/Simulink和实验平台上的结果验证了所提控制算法的性能。
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引用次数: 42
Studying the Fatigue Life of a Non-pneumatic Wheel by Using Finite-Life Design for Life Prediction 用有限寿命设计预测非气动车轮的疲劳寿命
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-01-17 DOI: 10.5545/sv-jme.2017.4695
Zhen Xiao, Qun Zhao, Fen Lin, Mingmin Zhu, Jinlian Deng
To avoid pneumatic tire puncture, blow-out and other problems, a new type of non-pneumatic safety wheel called the mechanical elastic wheel (ME-Wheel) has been developed and investigated. The durability of the ME-Wheel is studied to improve its life; at the same time, the best preventive maintenance period can also be provided for the users, to ensure the safety and reliability of the ME-Wheel in operating conditions. The finite-life design method is proposed to predict the ME-Wheel life; the weakest component of ME-Wheel is ascertained by analysing its structure static strength, and the predicted model of pin for lifetime theory is established by using finite-life design method. Furthermore, the ME-Wheel durability is simulated using the finite element method (FEM) on the basis of the established virtual proving ground, and the enhancement coefficient is combined to calculate ME-Wheel lifespan. Finally, the results of theoretical calculation and simulation are verified using endurable road testing. The results show that the methods of theoretical calculation and simulation, which are applied in our paper to predict the lifespan of ME-Wheel, are highly congruent with the experimental results. Therefore, the proposed method is also entirely suitable for other mechanical structures in the durability research field.
为了避免充气轮胎穿孔、爆胎等问题,研制了一种新型的非充气安全轮——机械弹性轮(ME-Wheel)。为提高ME-Wheel的使用寿命,对其耐久性进行了研究;同时,还可以为用户提供最佳的预防性维护期,确保ME-Wheel在运行状态下的安全性和可靠性。提出了预测ME-Wheel寿命的有限寿命设计方法;通过对ME-Wheel结构静强度的分析,确定了ME-Wheel的最弱构件,并采用有限寿命设计方法建立了寿命理论的销预测模型。在建立虚拟试验场的基础上,采用有限元法对ME-Wheel进行了耐久性仿真,并结合增强系数计算ME-Wheel的寿命。最后,通过耐久性道路试验对理论计算和仿真结果进行了验证。结果表明,本文所采用的ME-Wheel寿命预测的理论计算和仿真方法与试验结果吻合较好。因此,所提出的方法也完全适用于其他机械结构耐久性研究领域。
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引用次数: 18
Analysis of the Bulk Coal Transport State of a Scraper Conveyor Using the Discrete Element Method 用离散元法分析刮板输送机散煤输送状态
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2018-01-17 DOI: 10.5545/sv-jme.2017.4790
Xuewen Wang, Bo Li, Zhaojian Yang
A scraper conveyor is the main transport equipment in a coal mine, and its condition considerably influences the production capacity and profitability of the enterprise. In this study, the discrete element method (DEM) was used to study the interaction between the scraper conveyor and bulk coal. The particle size and velocity distributions of bulk coal were analysed at different transport velocities, transport angles, feed velocities and mining heights by changing the transport conditions of the conveyor. The influence of the transport velocity, coefficient of static friction between particles and mass flow rate were also studied. The results showed that the particle size distribution of bulk coal is mostly unrelated to the transport state parameters in the stable transport stage. Large particles gather at higher positions, whereas small particles gather at lower positions. The speed of bulk coal in the front area of the scraper was equal to the velocity of the scraper, whereas the coal in other locations had a lower speed. The mass flow rate of the bulk coal increased with increasing transport velocity and reached its peak when the coefficient of static friction between particles was 0.4.
刮板输送机是煤矿的主要运输设备,其运行状况直接影响到企业的生产能力和盈利能力。本文采用离散元法(DEM)研究刮板输送机与散煤的相互作用。通过改变输送机的输送条件,分析了在不同输送速度、输送角度、给料速度和采掘高度下散煤的粒度和速度分布。研究了输运速度、颗粒间静摩擦系数、质量流量等因素的影响。结果表明:在稳定输运阶段,散煤粒度分布与输运状态参数基本无关;大颗粒聚集在较高的位置,而小颗粒聚集在较低的位置。散煤在刮板前部的速度与刮板的速度相等,而在其他位置的煤的速度较低。散煤的质量流率随输运速度的增加而增大,在颗粒间静摩擦系数为0.4时达到最大。
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引用次数: 19
Fabrication of High Chromium White Iron Surface Layers on Ductile Cast Iron Substrate by Laser Surface Alloying 激光表面合金化在球墨铸铁基体上制备高铬白口铁表面层
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2017-11-30 DOI: 10.5545/SV-JME.2017.4379
D. Janicki
High chromium white iron surface layers (HWSLs) have been produced on a ductile cast iron EN-GJS-700-2 substrate by diode laser surface alloying with a direct injection of a pure chromium powder into the molten pool. The main objective of this study was to investigate the effect of laser alloying parameters on the microstructural evolution in the HWSLs. The composition of the uniformly alloyed HWSLs contained up to 14.4 wt.% Cr. Both hypoeutectic and eutectic high chromium white iron microstructures were obtained. The type and morphology of eutectic carbides are affected by both the chromium concentration in the molten pool and the solidification conditions. With increasing chromium content, the fraction of eutectic regions in the hypoeutectic HWSLs increases and the eutectic carbides become progressively smaller. The rodtype morphology of the M7C3 eutectic carbides was dominant in the eutectic HWSLs. An average hardness of the HWSLs was influenced by the size of carbide precipitations, and was 675 HV and 650 HV for hypoeutectic and eutectic compositions, respectively.
在球墨铸铁EN-GJS-700-2基体上,采用二极管激光表面合金化技术,在熔池中直接注入纯铬粉末,制备出了高铬白铁表面层。本研究的主要目的是研究激光合金化参数对HWSLs显微组织演变的影响。均匀合金化的高铬白铁合金的组成中Cr含量高达14.4 wt.%,同时获得了亚共晶和共晶高铬白铁组织。熔池中铬的浓度和凝固条件对共晶碳化物的类型和形态都有影响。随着铬含量的增加,亚共晶HWSLs中共晶区域的比例增加,共晶碳化物逐渐减少。共晶HWSLs中以M7C3共晶碳化物的棒状形态为主。合金的平均硬度受碳化物析出物大小的影响,亚共晶合金和共晶合金的平均硬度分别为675 HV和650 HV。
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引用次数: 14
An Analysis of Continuous Sandwich Panels with Profiled Faces 异形面连续夹层板的分析
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2017-11-30 DOI: 10.5545/SV-JME.2017.4844
M. Čuk, F. Kosel, Nenad Đ. Zrnić, B. Jerman
Structural sandwich panels made of two thin steel facings that are bonded to a thick mineral wool core are often used as roofing material. This paper explores an application of numerical simulations in the investigation of structural behaviour of long span, continuous roof sandwich panels with profiled faces. Because of the required higher load-bearing capacity and strict deflection limitations, roof sandwich panels usually have one of the cover faces strongly profiled. A finite element analysis and an experimental study of a long span sandwich panel (with an inner strongly profiled and a flat outer face) in two-span configuration with transverse loading were conducted with a special attention given to the failure modes and bearing capacity prediction. The results obtained from the experiment confirmed the finite element analysis results.
结构夹层板由两个薄钢面和厚矿棉芯粘合而成,通常用作屋顶材料。本文探讨了数值模拟在大跨度连续异形屋面夹层板结构性能研究中的应用。由于要求更高的承载能力和严格的挠度限制,屋顶夹层板通常有一个覆盖面强轮廓。对具有横向荷载作用的大跨度夹芯板(内强压型外平面板)进行了有限元分析和试验研究,重点研究了夹芯板的破坏模式和承载力预测。实验结果证实了有限元分析的结果。
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引用次数: 1
A novel robotic neuronavigation system: RONNA G3 一种新型机器人神经导航系统:RONNA G3
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2017-11-30 DOI: 10.5545/SV-JME.2017.4649
M. Švaco, B. Sekoranja, F. Šuligoj, J. Vidaković, B. Jerbic, D. Chudy
This paper presents a novel robotic neuronavigation system, RONNA G3, developed for frameless stereotactic navigation based on standard industrial robots. The basic version of the RONNA G3 system has three main components: a robotic arm on a universal mobile platform, a planning system, and a navigation system. We have developed a stereovision localization device (RONNAstereo) that can be attached to the robot end effector for accurate non-contact localization of the patient in the operating room. RONNAstereo has two infrared (IR) cameras with macro lenses aligned at a 55° angle in the same plane. We have evaluated the application accuracy of the RONNA G3 system in a phantom study with two different registration methods. The first registration method involves a rigid fiducial marker with four retroreflective spheres (spherical fiducials). The second method uses freely distributed individual spherical fiducials mounted on single bone screws. We have evaluated the RONNA G3 positioning error for superficial (< 50 mm) and deep (50 mm to 120 mm) targets. The mean target positioning error (TPE) of the RONNA G3 system for superficial and deep targets was 0.43 mm (interquartile range 0.22 mm to 0.60 mm) and 0.88 mm (interquartile range 0.66 mm to 1.10 mm), respectively. Given the positioning errors from the phantom trials, we have prepared the system for clinical trials, which are currently in progress.
提出了一种基于标准工业机器人的新型机器人神经导航系统RONNA G3,用于无框架立体定向导航。RONNA G3系统的基本版本有三个主要组成部分:通用移动平台上的机械臂、规划系统和导航系统。我们开发了一种立体视觉定位装置(RONNAstereo),可以附着在机器人末端执行器上,在手术室中对患者进行精确的非接触定位。RONNAstereo有两个红外(IR)摄像机,微距镜头在同一平面上以55°角对齐。我们用两种不同的配准方法评估了RONNA G3系统在幻影研究中的应用准确性。第一种配准方法涉及一个带有四个反射球体(球面基准)的刚性基准标记。第二种方法使用自由分布的单个球面基准安装在单个骨螺钉上。我们评估了RONNA G3在浅表(< 50 mm)和深层(50 mm至120 mm)目标下的定位误差。RONNA G3系统对浅层和深层目标的平均目标定位误差(TPE)分别为0.43 mm(四分位间距0.22 mm ~ 0.60 mm)和0.88 mm(四分位间距0.66 mm ~ 1.10 mm)。考虑到幻影试验的定位误差,我们已经为临床试验准备了系统,目前正在进行中。
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引用次数: 16
Classification of Malignancy in Suspicious Lesions Using Autofluorescence Bronchoscopy 自体荧光支气管镜对可疑病变的恶性分类
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2017-11-30 DOI: 10.5545/SV-JME.2016.4019
Tomaž Finkšt, J. Tasic, M. Terčelj, M. Meza
This paper presents a novel approach to the classification of bronchial tissue as either malignant or precancerous based on autofluorescence bronchoscopy (AFB) images. The study consisted of 44 images, of which 22 were confirmed as malignant and 22 as nonmalignant precancerous cases. Our approach starts with the detection of a region of interest (ROI). This is followed by an analysis of semi-normal intensity distributions in gray-scale images of red and green components of the previously identified ROI. Based on the results of this analysis, features are computed, which are then used to build an image-classification model. This model classifies the tissue images into malignant/nonmalignant classes. We utilized several classification algorithms, i.e., naive Bayes, K-nearest-neighbor (K-NN), and support vector machine (SVM) with dot kernel. The criteria used when testing their performance were accuracy, sensitivity, specificity, and the area under the curve. Wilcoxon’s signed-rank test was used to confirm the accuracy of the classification method. The proposed method was compared to a similar approach reported by Buountris et al., who analyzed the texture features in a gray-level co-occurrence matrix (GLCM). Using the bestperforming classification algorithm (SVM with dot kernel), the accuracy of the proposed approach (95.8 %) was better than that reported by Bountris et al. (92.1 %).
本文提出了一种基于自体荧光支气管镜(AFB)图像的支气管组织恶性或癌前病变分类的新方法。该研究包括44张图像,其中22张被确认为恶性,22张被确认为非恶性癌前病变。我们的方法从检测感兴趣区域(ROI)开始。接下来是分析半正态强度分布在灰度图像的红色和绿色成分的先前确定的ROI。基于分析结果,计算特征,然后用于构建图像分类模型。该模型将组织图像分为恶性和非恶性两类。我们使用了几种分类算法,即朴素贝叶斯、k -近邻(K-NN)和带点核的支持向量机(SVM)。测试其性能时使用的标准是准确性,灵敏度,特异性和曲线下面积。使用Wilcoxon 's signed-rank检验来确认分类方法的准确性。将所提出的方法与Buountris等人报道的类似方法进行了比较,后者分析了灰度共生矩阵(GLCM)中的纹理特征。使用性能最好的分类算法(带点核的支持向量机),该方法的准确率(95.8%)优于Bountris等人报道的准确率(92.1%)。
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引用次数: 5
期刊
Strojniski Vestnik-Journal of Mechanical Engineering
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