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Mechanism Research and Discussion of the Quality of Precision Machining of a Fifth-order Variable-diameter Pipe Using Abrasive Flow 磨料流精密加工五阶变径管质量的机理研究与探讨
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-06-15 DOI: 10.5545/sv-jme.2020.6554
Junye Li, Wang Lixiong, Hengfu Zhang, Jinglei Hu, Xin-ming Zhang, Weihong Zhao
*Corr. Author’s Address: Ministry of Education Key Laboratory for Cross-Scale Micro and Nano Manufacturing, Changchun University of Science and Technology, Changchun 130022, China, fstving@163.com 358 Mechanism Research and Discussion of the Quality of Precision Machining of a Fifth-order Variable-diameter Pipe Using Abrasive Flow Li, J. – Wang, L. – Zhang, H. – Hu, J. – Zhang, X. – Zhao, W. Junye Li – Lixiong Wang – Hengfu Zhang – Jinglei Hu – Xinming Zhang* – Weihong Zhao Ministry of Education, Key Laboratory for Cross-Scale Microand Nano-Manufacturing, Changchun University of Science and Technology, China
*相关系数。作者的地址:上教育部重点实验室跨微观和纳米制造、长春科技大学、长春130022年,中国358 fstving@163.com机制研究和讨论的精密机械加工的质量基于变径管使用磨料流,j .——王,l -张,h -胡,j .——张x -赵,w . Junye李-王Lixiong恒富张Jinglei胡- Xinming张*未红赵教育部,长春理工大学跨尺度微纳米制造重点实验室
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引用次数: 3
Influence of Local Porosity on the Mechanical Properties of Direct Metal Laser-Sintered 1.2709 Alloy 局部孔隙率对直接金属激光烧结1.2709合金力学性能的影响
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-06-15 DOI: 10.5545/sv-jme.2020.6573
I. Hatos, I. Fekete, D. Harangozó, H. Hargitai
Powder bed metal printing has demonstrated its potential for the direct manufacturing of complex parts. It has great flexibility compared to conventional manufacturing. There are also some difficulties and problems, e.g., because the process stops during production. When the process is restarted, the first layer may be thicker due to technological limitations. In this paper, the effects caused by the presence of these thicker layers were investigated. The possibility of re-melting the layers to reduce porosity were also analysed. A tool steel powder grade 1.2709 was used to produce samples with an increased thickness of melted layers.
粉末床金属印刷已经证明了其直接制造复杂零件的潜力。与传统制造相比,它具有很大的灵活性。也有一些困难和问题,例如,因为过程在生产过程中停止。当工艺重新开始时,由于技术限制,第一层可能会更厚。本文对这些较厚层的存在所造成的影响进行了研究。还分析了重新熔化层以降低孔隙率的可能性。采用牌号为1.2709的工具钢粉末制备了熔层厚度增加的样品。
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引用次数: 2
A Transient Feature Learning-Based Intelligent Fault Diagnosis Method for Planetary Gearboxes 基于瞬态特征学习的行星齿轮箱智能故障诊断方法
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-06-15 DOI: 10.5545/sv-jme.2020.6546
Qin Bo, Zixian Li, Yan Qin
Sensitive and accurate fault features from the vibration signals of planetary gearboxes are essential for fault diagnosis, in which extreme learning machine (ELM) techniques have been widely adopted. To increase the sensitivity of extracted features fed in ELM, a novel feature extraction method is put forward, which takes advantage of the transient dynamics and the reconstructed high-dimensional data from the original vibration signal. First, based on fast kurtosis analysis, the range of transient dynamics of a vibration signal is located. Next, with the extracted kurtosis information, with variational mode decomposition, a series of intrinsic mode functions are decomposed; the ones that fall into the obtained ranges are selected as transient features, corresponding to maximum kurtosis value. Fed by the transient features, a hierarchical ELM model is well-trained for fault classification. Furthermore, a denoising auto-encoder is used to optimize input weight and threshold of implicit learning node of ELM, satisfying orthogonal condition to realize the layering of its hidden layers. Finally, a numerical case and an experiment are conducted to verify the performance of the proposed method. In comparison with its counterparts, the proposed method has a better classification accuracy in the aiding of transient features.
从行星齿轮箱振动信号中获取灵敏、准确的故障特征是故障诊断的关键,极限学习机技术已被广泛应用。为了提高ELM中特征提取的灵敏度,提出了一种利用瞬态动力学和原始振动信号重构的高维数据进行特征提取的新方法。首先,基于快速峰度分析,确定了振动信号的瞬态动态范围;然后,利用提取的峰度信息,进行变分模态分解,分解一系列内禀模态函数;选取在得到的范围内的特征作为暂态特征,对应最大峰度值。基于暂态特征的分层ELM模型得到了较好的故障分类训练。利用去噪自编码器优化ELM的隐式学习节点的输入权值和阈值,使其满足正交条件,实现其隐层的分层。最后,通过数值算例和实验验证了该方法的有效性。与同类方法相比,该方法在瞬态特征辅助下具有更好的分类精度。
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引用次数: 2
Peak Temperature Correlation and Temperature Distribution during Joining of AZ80A Mg Alloy by FSW – A Numerical and Experimental Investigation FSW焊接AZ80A镁合金过程中峰值温度相关性及温度分布——数值与实验研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-06-15 DOI: 10.5545/sv-jme.2020.6566
P. Sevvel, S. Babu, R. S. Kumar
A quadratic equation has been developed based on experimental measurements to estimate the peak temperature in the FSW process during the joining of AZ80A Mg alloys. The numerical simulation of the FSW process was performed by employing COMSOL software to predict & calculate the distribution of temperature on the various regions of the parent metal and the welded joints. The predicted and FEA simulated results of the distribution of peak temperatures were found to be consistent with the experimental values. In addition to this, a parametric experimental investigation was conducted to identify the most influential process parameter which plays a significant role in the peak temperature distribution during FSW of AZ80A Mg alloy. Linear contributions by the input process parameters of FSW namely, traversing speed, rotating tool speed & axial force on the peak temperature were observed to be 32.82%, 23.58% and 21.76% respectively.
通过实验测量,建立了AZ80A镁合金FSW焊接过程峰值温度的二次方程。利用COMSOL软件对FSW过程进行了数值模拟,预测和计算了母材和焊接接头各区域的温度分布。峰温分布的预测结果和有限元模拟结果与实验值吻合较好。此外,还进行了参数化实验研究,以确定对AZ80A镁合金FSW过程中峰值温度分布影响最大的工艺参数。FSW的输入工艺参数即移动速度、旋转刀具速度和轴向力对峰值温度的线性贡献分别为32.82%、23.58%和21.76%。
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引用次数: 25
Research on a Path-Tracking Control System for Articulated Tracked Vehicles 铰接式履带车辆路径跟踪控制系统研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-05-20 DOI: 10.5545/sv-jme.2019.6463
Da Cui, Guoqiang Wang, Zhao Huanyu, Wang Shuai
To achieve path-tracking control of articulated tracked vehicles (ATVs), a control system is designed according to the structural characteristics of the ATVs. The distance deviation and heading angle deviation between the vehicle and the pre-set trajectory are employed as input variables to the controller to control the relative deflection angle of the hinge of the vehicle and the velocity of the sprockets and realize the function of the path tracking control. The effects of two control algorithms are simulated with a RecurDyn/Simulink co-simulation; the results show that the fuzzy proportional-integral-derivative (PID) has a better control effect and precision when compared with the PID method. To verify the effect of the proposed controller, a scaled model test platform that is based on visual navigation is developed. Physical experiments were conducted to show the efficacy of the proposed path-tracking control system, which can effectively track the pre-set trajectory and achieve an optimal control outcome.
为实现铰接式履带车辆的路径跟踪控制,根据铰接式履带车辆的结构特点,设计了一种控制系统。将车辆与预定轨迹之间的距离偏差和航向角偏差作为控制器的输入变量,控制车辆铰链的相对偏角和链轮的速度,实现路径跟踪控制功能。用RecurDyn/Simulink联合仿真软件对两种控制算法的效果进行了仿真;结果表明,模糊比例-积分-导数(PID)方法与PID方法相比具有更好的控制效果和精度。为了验证所提控制器的效果,开发了一个基于视觉导航的比例模型测试平台。通过物理实验验证了所提路径跟踪控制系统的有效性,该系统能够有效地跟踪预定轨迹并获得最优控制结果。
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引用次数: 5
Application of the Thin Slice Model for Determination of Face Load Distribution along the Line of Contact and the Relative Load Distribution Measured along Gear Root 薄片模型在确定接触面载荷沿接触线分布和沿齿轮根相对载荷分布中的应用
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-05-20 DOI: 10.5545/sv-jme.2020.6555
Wiktor Kamycki, S. Noga
*Corr. Author’s Address: Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology, Al. Powstańców Warszawy 12, 35-629 Rzeszów, Poland, wiktor.kamycki@gmail.com 300 Application of the Thin Slice Model for Determination of Face Load Distribution along the Line of Contact and the Relative Load Distribution Measured along Gear Root Kamycki, W. – Noga, S. Wiktor Kamycki* – Stanisław Noga Rzeszów University of Technology, Faculty of Mechanical Engineering and Aeronautics, Poland
*相关系数。作者地址:Rzeszów工业大学机械工程与航空学院Powstańców Warszawy 12, 35-629 Rzeszów,波兰,wiktor.kamycki@gmail.com 300在确定接触线面载荷分布和沿齿轮根相对载荷分布中的应用Kamycki, W. - Noga, S. Wiktor Kamycki* - Stanisław Noga Rzeszów波兰工业大学机械工程与航空学院
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引用次数: 2
Preliminary Comparison of the Performance of Thermodynamic Models of the Subsonic Ejector and Turbofan 亚音速喷射器与涡扇热力学模型性能的初步比较
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-05-20 DOI: 10.5545/sv-jme.2019.6379
V. Martinaitis, Dovydas Rimdžius, Juozas Bielskus, Giedrė Streckienė, Violeta Motuzienė
Flow-mixing is common in technological processes, and both ejectors and turbofans can produce an interaction between flows with different energy potentials. Ejectors have been extensively used, and their analytical models have been widely presented. To the best of the authors’ knowledge, there is a lack of studies exploring the efficiencies of turbofans. The goal of this paper is to compare thermodynamic processes in these devices. Their efficiencies are compared in terms of compression and entrainment ratios. A comprehensive one-dimensional subsonic thermodynamic models of the ejector and turbofan are presented. The quantitative indices are obtained for the same initial conditions expressed as the ratio of differences in enthalpies for ideal compression and ideal expansion. When initial conditions are equal to the numeric value of the combination of the isentropic efficiency of the evaluated components (numerical case 0.16), both devices have the same efficiencies; at lower initial conditions (numerical case 0.10), a turbofan’s entrainment ratio is 1.5 times and compression efficiency 1.25 times higher; at higher values of initial conditions (numerical case 0.28), the ejector is more efficient. Such distinctive characteristics of turbofans and the nature of their variation may correspond to the specific application areas of technological equipment that require certain flow-mixing parameters.
混合流动在工艺过程中是常见的,喷射器和涡扇都可以在具有不同能量势的流动之间产生相互作用。喷射器被广泛应用,其分析模型也被广泛提出。据作者所知,目前还缺乏关于涡轮风扇效率的研究。本文的目的是比较这些装置中的热力学过程。它们的效率是根据压缩率和夹带率进行比较的。提出了一种综合的喷射器和涡扇的一维亚音速热力学模型。在相同的初始条件下,用理想压缩焓差与理想膨胀焓差之比表示得到了定量指标。当初始条件等于所评估组件的等熵效率组合的数值(数值情况为0.16)时,两个设备具有相同的效率;在较低的初始条件下(数值情况为0.10),涡扇的吸入比提高了1.5倍,压缩效率提高了1.25倍;在较高的初始条件值(数值情况为0.28)下,喷射器效率更高。涡扇发动机的这种独特特性及其变化的性质可能对应于需要一定流动混合参数的工艺设备的特定应用领域。
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引用次数: 1
Study on the Influence of Metallic Powder in Near-Dry Electric Discharge Machining 金属粉末对近干电火花加工影响的研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2019.6475
S. Sundriyal, Vipin, R. S. Walia
Near-dry electrical discharge machining (ND-EDM) is an eco-friendly process. In this study, an approach has been made to make the machining process more efficient than ND-EDM with the addition of metallic powder with the dielectric medium to machine EN-31 die steel. Powdermixed near-dry EDM (PMND-EDM) has several advantages over the ND-EDM or conventional electrical discharge machining (EDM) process, such as a higher material removal rate (MRR), fine surface finish (Ra), sharp cutting edge, lesser recast layer, and lower deposition of debris. The output response variables are MRR, Ra, residual stress (RS) and micro-hardness (MH) of the machined surfaces. Further study of the workpiece was performed, and a comparative study was conducted between ND-EDM and PMND-EDM. In this proposed method of machining, the MRR, Ra, and MH increased by 17.85 %, 16.36 %, and 62.69 % while RS was reduced by 56.09 %.
近干放电加工(ND-EDM)是一种环保工艺。在本研究中,提出了在EN-31模具钢的电介质中加入金属粉末的加工方法,使其加工效率高于ND-EDM。与ND-EDM或传统的电火花加工(EDM)工艺相比,粉末混合近干EDM (PMND-EDM)具有几个优点,例如更高的材料去除率(MRR)、良好的表面光洁度(Ra)、锋利的切削刃、更少的重铸层和更少的碎屑沉积。输出响应变量为加工表面的MRR、Ra、残余应力(RS)和显微硬度(MH)。对工件进行了进一步的研究,并对ND-EDM和PMND-EDM进行了对比研究。采用该加工方法,MRR、Ra和MH分别提高了17.85%、16.36%和62.69%,RS降低了56.09%。
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引用次数: 6
Internal Friction of Ball Bearings at Very Low Temperatures 极低温下球轴承的内摩擦
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2019.6398
J. Sikorski, W. Pawłowski
Results of the study on the internal friction of steel ball bearings made of X65Cr14 alloy and ceramic bearings made of zirconium oxide operating at temperatures lowered by liquid nitrogen down to –195 °C are presented in this paper. Standard grease added by the manufacturer, while graphite and molybdenum disulphide powder were used for lubrication of the bearings during the measurements. Tests were also carried out to examine the performance of the bearings operating without lubrication. The power of bearing internal friction versus temperature was measured. The lowest bearing internal friction was observed for molybdenum disulphide, whose effective lubricating performance was verified for both types of ball bearings. Graphite powder was almost equally effective with the advantage of being suitable for use in machines that come into contact with food.
本文介绍了X65Cr14合金钢球轴承和氧化锆陶瓷轴承在液氮降至-195℃下的内摩擦研究结果。由制造商添加的标准润滑脂,而石墨和二硫化钼粉末在测量期间用于润滑轴承。还进行了试验,以检查无润滑轴承的运行性能。测量了轴承内摩擦随温度变化的功率。二硫化钼的轴承内摩擦最小,其有效的润滑性能对两种类型的滚珠轴承进行了验证。石墨粉几乎同样有效,其优点是适合用于与食品接触的机器。
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引用次数: 5
Pitch Stability Analysis for Mechanical-Hydraulic-Structural-Fluid Coupling System of High-Lift Hoist Vertical Shiplift 大扬程垂直升船机机-液-结构-流体耦合系统纵摇稳定性分析
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-04-15 DOI: 10.5545/sv-jme.2019.6467
Yang Zhang, Duanwei Shi, Tong Xiao, Ji Zhou, Xionghao Cheng
*Corr. Author’s Address: School of Power and Mechanical Engineering, Wuhan University, Wuhan, China, dwshi@whu.edu.cn 266 Pitch Stability Analysis for Mechanical-Hydraulic-Structural-Fluid Coupling System of High-Lift Hoist Vertical Shiplift Zhang, Y. – Shi, D.W. – Xiao, T. – Zhou, J. – Cheng, X.H. Yang Zhang1,2 – Duanwei Shi1,2,* – Tong Xiao2 – Ji Zhou2 – Xionghao Cheng2 1Wuhan University, Key Laboratory of Hydraulic Machinery Transients, China 2Wuhan University, School of Power and Mechanical Engineering, China
*相关系数。作者的地址:266大扬程提升机垂直升船机机-液-结构-流耦合系统纵摇稳定性分析张勇,石勇,肖东伟,周涛,程军,杨晓华1,2 -石端伟1,2,* -肖彤2 -周骥2 -程雄浩2 1武汉大学,液压机械瞬态研究重点实验室2武汉大学,动力与机械工程学院
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引用次数: 1
期刊
Strojniski Vestnik-Journal of Mechanical Engineering
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