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Effect of Gangue Distributions on Cutting Force and Specific Energy in Coal Cutting 煤矸石分布对煤切削力和比能的影响
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6461
K. Jiang, K. Gao, L. Wan
Coal consists of diverse materials, and gangue is one of the most common ones. At present, most mathematical models about cutting force and specific energy in the cutting process have not taken gangue minerals in coal seams into consideration. The gangue distribution function is proposed to simulate situations in which gangue minerals are in different distributions. Moreover, the cutting force due to gangue mineral at different heights is also obtained with the finite element method. Combined with the gangue distribution function, the increased cutting force due to gangue minerals can be obtained for any gangue distribution. The present paper also proposes a new mathematical model to calculate the increased specific energy under different gangue distributions. The results show that the gangue distribution function is useful for simulating various situations of gangue distributions in coal seams. Under dispersive gangue distribution in coal seams, the increased mean cutting force, as well as the increased specific energy, is less influenced by gangue distribution, and it tends to be a constant. These results can be useful for the related research on coal cutting under complicated conditions.
煤由多种物质组成,脉石是最常见的物质之一。目前,大多数关于切割力和切割过程比能的数学模型都没有考虑煤层中的脉石矿物。提出了脉石分布函数来模拟不同脉石矿物分布的情况。此外,还利用有限元方法得到了矸石矿物在不同高度下的切削力。结合矸石分布函数,可以得到矸石矿物对任意矸石分布的增大切割力。本文还提出了一种新的计算不同矸石分布下增加比能的数学模型。结果表明,该煤矸石分布函数可用于模拟煤层中煤矸石分布的各种情况。在煤矸石分散分布的情况下,平均切割力的增加和比能的增加受煤矸石分布的影响较小,趋向于一个常数。研究结果可为复杂条件下煤割的相关研究提供参考。
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引用次数: 3
Experimental Analysis of Process Parameter Effects on Vibrations in the High-Speed Grinding of a Camshaft 凸轮轴高速磨削工艺参数对振动影响的实验分析
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6294
Tao Liu, Z. Deng, Lishu Lv, Shuailong She, Wei Liu, Cheng Luo
Experimental Analysis of Process Parameter Effects on Vibrations in the High-Speed Grinding of a Camshaft Liu, T. – Deng, Z. – Lv, L. – She, S. – Liu, W. – Luo, C. Tao Liu1,2 – Zhaohui Deng1,2,* – Lishu Lv1,2 – Shuailong She1,2 – Wei Liu1,2 – Chengyao Luo1,2 1 Hunan University of Science and Technology, Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult to Machine Material, China 2 Hunan University of Science and Technology, Intelligent Manufacturing Institute, China
凸轮轴高速磨削工艺参数对振动影响的实验分析刘涛,邓廷涛,吕振华,佘磊,刘森,罗伟,刘春涛1,2 -邓朝晖1,2,* -李丽姝1,2 -佘帅龙1,2 -刘伟1,2 -罗成尧1,2 1湖南科技大学,难加工材料高效精密加工湖南省重点实验室,湖南科技大学,中国智能制造研究院
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引用次数: 9
Dynamic Characteristics and Stability Prediction of Steam Turbine Rotor Based on Mesh Deformation 基于网格变形的汽轮机转子动态特性及稳定性预测
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6283
Heyong Si, Li-hua Cao, Litan Pan
In order to study the steam flow excited vibration caused by the eccentricity of a rotor, three-dimensional rotor whirl motion is simulated based on mesh deformation. The mechanism of steam flow excited vibration and its influence on the dynamic characteristics of the rotor are investigated. The results show that the exciting forces change with the displacement of the rotor’s centre. Rotor dynamic coefficients are nonlinear when the rotor whirls pass the mesh deformation. The rotor dynamic coefficients and effective damping increase with the increase of whirl frequency. When the whirl frequency is 24.41 Hz, the rotor dynamic coefficients are strongly affected by rotational velocity. The maximum fluctuations of average direct stiffness, cross-coupling stiffness, direct damping and cross-coupling damping are 8.1 %, 113.2 %, 45.8 %, and 121.0 %, respectively. Effective damping fluctuates greatly when both whirl and rotational frequency are 24.41 Hz. The direct stiffness, direct damping, and effective damping increase with the increase of pressure ratio, which can improve rotor stability. The pressure fluctuation on the rotor’s surface is a primary reason for steam flow excited vibration. The stability margin of the rotor can be estimated precisely via effective damping.
为了研究转子偏心引起的蒸汽流激振,基于网格变形对转子的三维旋转运动进行了仿真。研究了蒸汽流激振的机理及其对转子动态特性的影响。结果表明,激振力随转子中心位移的变化而变化。当转子旋转通过网格变形时,转子动力系数是非线性的。转子动力系数和有效阻尼随旋转频率的增加而增大。当旋转频率为24.41 Hz时,转子动力系数受转速影响较大。平均直接刚度、交叉耦合刚度、直接阻尼和交叉耦合阻尼的最大波动分别为8.1%、113.2%、45.8%和121.0%。当旋转频率和旋转频率均为24.41 Hz时,有效阻尼波动较大。直接刚度、直接阻尼和有效阻尼随压比的增大而增大,可以提高转子的稳定性。转子表面压力波动是引起蒸汽流激振的主要原因。通过有效阻尼可以精确地估计转子的稳定裕度。
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引用次数: 1
Experimental Investigation of the Micro-hardness of EN-31 Die Steel in a Powder-Mixed Near-Dry Electric Discharge Machining Method EN-31模具钢混粉近干电火花加工显微硬度试验研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6474
S. Sundriyal, Vipin, R. S. Walia
The Powder-Mixed Near-Dry Electric Discharge Machining (PMND-EDM) methodology has proven to be efficient in terms of machining rate, surface morphology, and environmental friendliness, unlike traditional EDM. In this study, the presence of a conductive metallic powder (zinc) in the dielectric medium was responsible for changing the topography of the workpiece (EN-31) and resulted in a higher micro-hardness value of the machined component. In this research, an approach has been made to optimize the significant process parameters by using a Taguchi L9 orthogonal array (OA) to obtain machined components with higher values of micro-hardness, which was measured in terms of Vickers hardness HV. The selected process parameters were tool diameter, mist flow rate, metallic powder concentration, and dielectric mist pressure. By introducing foreign particles (metallic powder), the topography of the machined products has been improved, and the micro-hardness value was found to be enhanced. The confirmation experiment was performed for optimal process parameter settings, and the enhanced microhardness value was found to be 506.63 HV in the machined EN-31 die steel.
与传统的电火花加工不同,粉末混合近干放电加工(PMND-EDM)方法在加工速度、表面形貌和环境友好性方面都被证明是有效的。在本研究中,电介质中导电金属粉末(锌)的存在会改变工件的形貌(EN-31),并导致加工部件的显微硬度值更高。本研究采用田口L9正交阵列(Taguchi L9 orthogonal array, OA)对重要工艺参数进行优化,得到具有较高显微硬度(以维氏硬度HV衡量)的加工部件。选择的工艺参数为刀具直径、雾流量、金属粉末浓度和介电雾压力。通过引入外来颗粒(金属粉末),改善了加工产品的形貌,提高了显微硬度值。对最佳工艺参数进行了验证实验,加工后的EN-31模具钢的显微硬度值为506.63 HV。
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引用次数: 5
Power-Following Control Strategy of a Wheel-Drive Hydraulic Hybrid Vehicle 轮驱动液压混合动力汽车动力跟随控制策略
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-03-15 DOI: 10.5545/sv-jme.2019.6302
Tao Zhang, Qiang Wang, Xiaohui He, Li Sisheng, X. Shen
Energy management strategy is a critical technology for improving the fuel economy of wheel-drive hydraulic hybrid vehicles. For driving, a power-following control strategy is proposed in this study by adding several working points of the engine in the optimal fuel economy power curve. For braking, the “I” curve distribution strategy based on critical braking strength zmin was adopted. A test bench was constructed according to the quarter of the prototype vehicle. Taking the typical working conditions of Federal Urban Driving Schedule (FUDS) and the selfset extra-urban driving schedule (EUDC-1) cycle condition into consideration, the energy management strategy was studied. The torque and speed of the simulated engine and pressure of the accumulator were obtained. The test fuel consumption in this research was compared with the original fuel consumption of the prototype vehicle. It was found that the proposed energy management strategy could effectively improve the fuel economy by more than 24 % under the requirement of satisfying the dynamic performance of the whole vehicle.
能量管理策略是提高轮驱液压混合动力汽车燃油经济性的关键技术。在驱动方面,通过在最优燃油经济性功率曲线中加入发动机的多个工作点,提出了一种功率跟随控制策略。制动采用基于临界制动强度zmin的“I”型曲线分配策略。根据原型车的四分之一构造了试验台。考虑联邦城市驾驶计划(FUDS)的典型工况和自定城市外驾驶计划(EUDC-1)循环工况,研究了能量管理策略。得到了模拟发动机的转矩、转速和蓄能器的压力。本研究的试验油耗与原型车的原始油耗进行了比较。结果表明,在满足整车动力性能要求的情况下,所提出的能量管理策略可有效提高燃油经济性24%以上。
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引用次数: 5
Evaluation of Clogged Hydropower Plant Trash Rack Losses 水电站堵塞垃圾架损失评估
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-02-15 DOI: 10.5545/sv-jme.2019.6313
A. Hribernik
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引用次数: 1
The Loading Characteristics of Bulk Coal in the Middle Trough and Its Influence on Rigid Body Parts 中槽散煤的载荷特性及其对刚体部件的影响
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-02-15 DOI: 10.5545/sv-jme.2019.6267
Peilin Zhang, Bo Li, Xuewen Wang, Chaoyang Liu, Wenjie Bi, Haozhou Ma
*Corr. Author’s Address: Taiyuan University of Technology, College of Mechanical and Vehicle Engineering, Taiyuan, China, wxuew@163.com 114 The Loading Characteristics of Bulk Coal in the Middle Trough and Its Influence on Rigid Body Parts Zhang, P. – Li, B. – Wang, X. – Liu, C. – Bi, W. – Ma, H. Peilin Zhang1,2 – Bo Li1,2 – Xuewen Wang1,2,* – Chaoyang Liu1,2 – Wenjie Bi1,2 – Haozhou Ma1,2 1 Shanxi Key Laboratory of Fully Mechanized Coal Mining Equipment, China 2 Taiyuan University of Technology, College of Mechanical and Vehicle Engineering, China
*相关系数。作者的地址:太原科技大学,机械与车辆工程学院、太原,中国,114 wxuew@163.com装运散装煤中间槽的特点及其影响刚体部件,p -李,b -王,x -刘,c - Bi, w - Ma, h . Peilin Zhang1, 2 - Bo Li1, 2 - Xuewen Wang1, 2, *——朝阳Liu1 2 - Wenjie Bi1, 2 - Haozhou Ma1, 2 1完全机械化采煤设备,山西省重点实验室中国2太原科技大学,机械与车辆工程学院,中国
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引用次数: 4
Mathematical Modelling Study of Hardox400 Steel Parts’ Roughness and Hardness, Cut with CO2 Laser CO2激光切割Hardox400钢零件粗糙度和硬度的数学建模研究
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-02-15 DOI: 10.5545/sv-jme.2019.6320
M. Mileșan, C. C. Gîrdu, L. Cîrțînă, C. Rădulescu
This study supports the research in the field of laser cutting of steel sheets HARDOX400 (H400), a less well-known and analysed material. An H400 sheet with a thickness of 10 mm was used; a cutting plan was prepared according to Taguchi’s method; the input parameters (laser power, assistant gas pressure and cutting speed) were varied according to a specific rule, producing nine pieces. The initial factorial experiment was replicated four times under the same conditions as the initial one. The values for the cutting width between the piece and the plate, the hardness, and the roughness of the 45 resulting pieces were measured. The results were interpreted for each measured parameter, and by using design of experiments (DOE) from the Statistics 7.0 software, we obtained the description of roughness (Ra) in terms of power and speed using Response Surface Method (RSM) for prediction and correlation formula.
本研究支持激光切割钢板HARDOX400 (H400)领域的研究,这是一种不太为人所知和分析的材料。采用厚度为10 mm的H400板材;根据田口的方法制定了切割计划;输入参数(激光功率、辅助气体压力、切割速度)按一定规律变化,共生产9个工件。在相同的条件下,初始的析因实验重复了四次。测量了工件与板材之间的切割宽度、硬度和45个工件的粗糙度。对各测量参数的结果进行解释,采用统计学7.0软件中的实验设计(DOE),利用响应面法(RSM)进行预测和相关公式,得到粗糙度(Ra)与功率和速度的关系。
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引用次数: 1
Transient Liquid Flow in Plastic Pipes 塑料管道中的瞬态液体流动
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-02-15 DOI: 10.5545/sv-jme.2019.6324
K. Urbanowicz, H. Duan, A. Bergant
Nowadays, plastic pipes play a key role in fluid conveyance, for example, in urban water supply systems. Dynamic analysis of designed water pipe networks requires the use of numerical methods that allow for solving basic equations that describe transient flows occurring in plastic pipes. In this paper, the main equations were formulated with pressure (p) and velocity (v) as the principal variables. A novel simplified retarded strain solution is used to properly model the pipe-wall viscoelasticity effect during transient flow process. Unsteady friction is calculated with the use of a filtered weighting function (with three exponential terms). The proposed numerical method enables the efficient modelling of transient flow in plastic pressurized pipes. Extensive simulations are performed and compared with experimental results known from three different European research centres (London, Cassino, and Lyon), with the aim of demonstrating the impacts of plastic pipe properties and frequency-dependent hydraulic resistance on transient pipe flow oscillations. The effectiveness of the proposed method for determining the creep functions of plastic pipes is also examined and discussed.
如今,塑料管在流体输送中发挥着关键作用,例如在城市供水系统中。设计水管网的动态分析需要使用数值方法来求解描述塑料管中发生的瞬态流动的基本方程。本文以压力(p)和速度(v)为主要变量,建立了主要方程。采用一种新的简化延迟应变解,较好地模拟了瞬态流动过程中管壁粘弹性效应。非定常摩擦力的计算采用滤波加权函数(有三个指数项)。所提出的数值方法能够有效地模拟塑料加压管道中的瞬态流动。进行了大量的模拟,并与三个不同的欧洲研究中心(伦敦、卡西诺和里昂)已知的实验结果进行了比较,目的是展示塑料管性能和频率相关的水力阻力对瞬态管道流动振荡的影响。本文还对所提出的确定塑料管蠕变函数的方法的有效性进行了检验和讨论。
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引用次数: 12
Uneven Load Contact Dynamic Modelling and Transmission Error Analysis of a 2K-V Reducer with Eccentricity Excitation 含偏心激励的2K-V减速器非均匀负载接触动力学建模及传动误差分析
IF 1.7 4区 工程技术 Q3 Engineering Pub Date : 2020-02-15 DOI: 10.5545/sv-jme.2019.6298
Guangjiang Wang, Li-ying Su, Shuaidong Zou
Uneven Load Contact Dynamic Modelling and Transmission Error Analysis of a 2K-V Reducer with Eccentricity Excitation Wang, G. – Su, L. – Zou, S. Guangjian Wang 1,2,* – Li Su1,3 – Shuaidong Zou1,3 1 Chongqing University, State Key Laboratory of Mechanical Transmissions, China 2 Chongqing University, School of Automotive Engineering, China 3 Chongqing University, College of Mechanical Engineering, China
基于偏心激励的2K-V减速器非均匀负载接触动力学建模及传动误差分析王光建,苏国,邹磊,王光建1,2,* -苏力1,3 -邹帅东1,31重庆大学机械传动国家重点实验室2重庆大学汽车工程学院3重庆大学机械工程学院
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引用次数: 5
期刊
Strojniski Vestnik-Journal of Mechanical Engineering
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