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Experimental validation of adaptive grey wolf optimizer-based powertrain vibration control with backlash handling 基于自适应灰狼优化器的动力总成振动控制与反向间隙处理的实验验证
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-05 DOI: 10.1016/j.mechmachtheory.2024.105825
Heisei Yonezawa , Ansei Yonezawa , Itsuro Kajiwara
The controller optimization task is rarely spotlighted despite its importance for vehicle drivetrain mechanisms although many studies have been dedicated to developing vibration control strategies. Based on the adaptive grey wolf optimizer (AGWO), this research develops a fast-optimization scheme for a drivetrain oscillation control system that simultaneously addresses effects of nonlinear backlash. A drivetrain system model governed by a backlash nonlinearity is presented, and a baseline controller is derived for damping low-frequency drivetrain resonance based on the optimal H2 synthesis. The introduction of a time-dependent-switched Kalman filter realizes a solution for dealing with the nonlinear backlash issue, relying on straightforward controller-switching-based compensation for the backlash and contact modes. Optimal solutions for the control system parameters are efficiently obtained using AGWO. AGWO exhibits both global search capability and superior computational efficiency because of its systematic stopping criteria and adaptive exploration/exploitation parameter. This study improves the efficiency of optimizing active drivetrain vibration control by introducing the adaptive mechanism into the controller parameter tuning. Comparative experiments demonstrate that the AGWO-based scheme provides a sufficiently good controller with the fastest time.
尽管许多研究都致力于开发振动控制策略,但控制器优化任务对车辆传动系统机构的重要性却很少受到关注。本研究以自适应灰狼优化器(AGWO)为基础,为动力传动系统振动控制系统开发了一种快速优化方案,同时解决了非线性反向间隙的影响。本文提出了一个受反向间隙非线性控制的动力传动系统模型,并基于最优 H2 综合法推导出了一个用于抑制低频动力传动系统共振的基线控制器。通过引入随时间变化的卡尔曼滤波器,实现了处理非线性反向间隙问题的解决方案,该方案依赖于对反向间隙和接触模式进行基于控制器切换的直接补偿。利用 AGWO 可以高效地获得控制系统参数的最优解。由于 AGWO 具有系统的停止准则和自适应探索/开发参数,因此它既具有全局搜索能力,又具有卓越的计算效率。本研究通过在控制器参数调整中引入自适应机制,提高了主动传动系统振动控制的优化效率。对比实验证明,基于 AGWO 的方案能以最快的时间提供足够好的控制器。
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引用次数: 0
Investigations on mesh stiffness functions in three-dimensional spur and helical gear models. Definitions and numerical simulations 三维直齿轮和斜齿轮模型中啮合刚度函数的研究。定义和数值模拟
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-04 DOI: 10.1016/j.mechmachtheory.2024.105823
B. Guilbert, Ph Velex
A definition of mesh stiffness as a scalar function connecting spur and helical three-dimensional pinions and gears is presented along with its conceptual limitations. Since it relies on global parameters namely, variations in torque and transmission errors, it can therefore be applied to the vast majority of the models found in the literature. In parallel, a multi-foundation (MF) model of mesh interface is introduced with the objective of being as accurate as three-dimensional finite element (FE) simulations for highly reduced computational costs. Numerous results on mesh stiffness and tooth contact conditions are presented for unmodified spur and helical gears. It is shown that the proposed mesh stiffness functions based on global parameters are sound and that the MF and FE results compare well, particularly when gear body deflections are limited. The contributions of off-line of action contacts, elastic couplings when several tooth pairs are loaded and axial deflections in helical gears are analysed. Finally, the notion of mesh stiffness function representative of the elasticity of a pinion-gear pair for static and dynamic conditions is examined.
本文将啮合刚度定义为连接正齿轮和斜齿轮三维小齿轮和齿轮的标量函数,并介绍了其概念上的局限性。由于它依赖于全局参数,即扭矩和传动误差的变化,因此可应用于文献中发现的绝大多数模型。与此同时,还引入了网格界面的多基础(MF)模型,目的是在大幅降低计算成本的情况下实现与三维有限元(FE)模拟一样的精确度。针对未修改的直齿轮和斜齿轮,给出了大量关于啮合刚度和轮齿接触条件的结果。结果表明,基于全局参数提出的啮合刚度函数是合理的,MF 和 FE 结果对比良好,特别是当齿轮体挠度有限时。分析了作用接触的离线、多个齿对受载时的弹性耦合以及斜齿轮的轴向挠度的贡献。最后,研究了代表小齿轮和大齿轮在静态和动态条件下的弹性的啮合刚度函数概念。
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引用次数: 0
Transmission angle of planar four-bar linkages applicable for different input-output links subject to external loads 平面四杆连杆机构的传动角,适用于承受外部载荷的不同输入输出连杆机构
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-01 DOI: 10.1016/j.mechmachtheory.2024.105829
Xiaoyong Wu , Qingping Liu , Jun Ding , Congzhe Wang , Haoyong Yu , Shaoping Bai
The transmission angle is a traditional performance indicator in planar four-bar linkages, whereby force and motion are transmitted from the input link to the output link. However, for the calculation of traditional transmission angle, it is predefined that the input and output links are connected to the fixed link, i.e., the grounded link. This brings the problem of calculating the transmission angle for other cases, for example, the coupler link being the input link. Moreover, the traditional transmission angle cannot evaluate the influence of external loads on the transmission quality. In this work, we revisit this problem and redefine the transmission angle, which allows us to investigate the effect of different selections of the input and output links and external loads on the transmission performance. A case study of transmission angle analysis of a planar four-bar linkage is included to illustrate the application of the revised performance index. Moreover, three new transmission quality indices are introduced, upon which transmission performance optimization of a planar four-bar linkage is presented. Based on the redefined transmission angle and the proposed transmission quality indices, transmission quality analysis and optimal design of general four-bar linkages can be conducted to enhance their transmission performances.
传动角是平面四杆连杆机构的传统性能指标,力和运动从输入连杆传递到输出连杆。然而,在计算传统的传递角时,输入和输出链接被预先设定为连接到固定链接,即接地链接。这就带来了在其他情况下计算传输角的问题,例如耦合器链路是输入链路。此外,传统的传输角无法评估外部负载对传输质量的影响。在这项工作中,我们重新审视了这一问题,并重新定义了传输角,从而可以研究输入和输出链接以及外部负载的不同选择对传输性能的影响。为了说明修订后的性能指标的应用,我们还对平面四杆联动装置的传动角分析进行了案例研究。此外,还引入了三个新的传动质量指标,并在此基础上对平面四杆联动机构的传动性能进行了优化。根据重新定义的传动角和提出的传动质量指数,可以对一般四杆联动装置进行传动质量分析和优化设计,以提高其传动性能。
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引用次数: 0
Optimizing natural frequencies in compliant mechanisms through geometric scaling 通过几何缩放优化顺变机构的固有频率
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-01 DOI: 10.1016/j.mechmachtheory.2024.105822
Vivien Platl, Lena Zentner
This work contributes to the dynamic analysis and optimization of compliant mechanisms in terms of their natural frequencies. The previously established analytical method based on Bernoulli beams and the transfer matrix method, which underlies the existing calculation tool CaTEf, is extended to enable the scaling of any specified geometric parameter or parameter set within a given mechanism to achieve a desired natural frequency. By introducing a scaling parameter, precise adjustments of selected geometric parameters are ensured while accounting for inherent dependencies. Minor discrepancies are revealed in parameter studies when comparing results obtained with our proposed analytical method to those from the Finite Element Method (FEM) regarding the resulting scaled values. Following validation, the analytical method is seamlessly integrated into CaTEf and verified against experimental data, demonstrating strong agreement. This work results in a highly efficient analytical method for optimizing compliant mechanisms in terms of their dynamic behavior, especially natural frequencies, while significantly reducing modeling and calculation time.
这项工作有助于根据自然频率对顺变机构进行动态分析和优化。之前建立的基于伯努利梁和传递矩阵法的分析方法是现有计算工具 CaTEf 的基础,通过扩展该方法,可对给定机构中的任何指定几何参数或参数集进行缩放,以实现所需的固有频率。通过引入比例参数,可确保对所选几何参数进行精确调整,同时考虑固有的依赖关系。在参数研究中,当比较我们提出的分析方法和有限元法(FEM)得出的结果时,会发现两者的缩放值存在微小差异。经过验证后,分析方法被无缝集成到 CaTEf 中,并与实验数据进行了验证,结果表明两者非常吻合。这项工作产生了一种高效的分析方法,用于优化顺从机构的动态行为,特别是自然频率,同时显著减少建模和计算时间。
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引用次数: 0
Oriblock: The origami-blocks based on hinged dissection Oriblock:基于铰链解剖的折纸块
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-30 DOI: 10.1016/j.mechmachtheory.2024.105826
Guanglu Jia , Bing Li , Jian S. Dai
Traditional origami, a well-known art of paper-folding, does not account for material thickness. Subsequently, several thickness-accommodation techniques have been developed, considering the non-negligible thickness of materials, which enables the application of origami to a wide range of mechanisms. Although these techniques prevent self-intersections and preserve kinematics after accommodating panel thickness, they are limited by their reliance on initial zero-thickness origami patterns in two dimensions. To address this issue, this study proposes a novel technique, the volume-accommodation technique in three-dimensional space, which allocates non-coplanar origami creases based on solid geometry to allow a greater variety of shape-changing motions. Typical solid geometries, such as a pyramid and a prism, are selected as examples to demonstrate the design procedures. Closure equations of the obtained oriblock are used to analyze the kinematic properties. Additionally, Bennett and Myard Linkages are derived from oriblocks based on their kinematic equivalence to strengthen their connections. As a result, this new type of origami can offer a variety of mechanisms for designers and facilitate potential applications in origami-inspired metamaterials and robotics.
传统折纸是一种著名的折纸艺术,但它并不考虑材料的厚度。后来,考虑到材料的厚度不可忽略,人们开发了几种厚度适应技术,从而使折纸能够应用于多种机械装置。虽然这些技术在适应面板厚度后可以防止自相交并保持运动学特性,但由于它们依赖于二维的初始零厚度折纸图案,因此受到了限制。为解决这一问题,本研究提出了一种新技术--三维空间体积容纳技术,该技术根据实体几何形状分配非共面折纸折痕,从而允许更多的形状变化运动。我们选择了典型的实体几何图形,如金字塔和棱柱,作为演示设计程序的示例。获得的oriblock 的闭合方程用于分析其运动特性。此外,还根据运动学等效性,从口部模块推导出 Bennett 和 Myard 连接器,以加强它们之间的连接。因此,这种新型折纸可以为设计者提供多种机制,并促进折纸启发的超材料和机器人技术的潜在应用。
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引用次数: 0
A comprehensive study of the effect of thermal deformation on the dynamic characteristics of the high-speed spindle unit with various preload forces 不同预紧力下热变形对高速主轴单元动态特性影响的综合研究
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-30 DOI: 10.1016/j.mechmachtheory.2024.105820
Bin Fang , Shao-ke Wan , Jin-hua Zhang , Ke Yan , Jun Hong
In this paper, based on the multi-degree-of-freedom (M-DOF) finite element and 2-dimensional transient thermal network methods, a novel thermo-mechanical coupling model of the high-speed spindle-bearing system by comprehensively considering the radial coupling deformations of supporting ball bearings and rotor is proposed, and the effects of the temperature rise and thermal deformation on its dynamic characteristics are discussed. Then a non-contact electromagnetic loading device is designed to test the dynamic amplitude-frequency response of a hydraulic variable preload experimental spindle system. The studies show that, the results calculated by proposed thermo-mechanical coupling model are highly consistent with the experimental results of the spindles system, and the temperature rise and thermal deformations have an important influence on its mechanical behavior, and the linear resonant frequency of the high-speed spindle under the constant pressure preload mechanism continues to increase until the system reaches its thermal equilibrium state.
本文基于多自由度(M-DOF)有限元和二维瞬态热网络方法,综合考虑支撑球轴承和转子的径向耦合变形,提出了一种新型的高速主轴-轴承系统热机械耦合模型,并讨论了温升和热变形对其动态特性的影响。然后设计了一种非接触式电磁加载装置,用于测试液压变预载实验主轴系统的动态幅频响应。研究表明,提出的热机械耦合模型计算结果与主轴系统的实验结果高度一致,温升和热变形对其机械行为有重要影响,恒压预紧机构下高速主轴的线性共振频率持续上升,直至系统达到热平衡状态。
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引用次数: 0
Analysis of nonphysical attraction force and new coefficient of restitution based on a nonlinear viscoelastic contact model in cohesionless granular system 基于非线性粘弹性接触模型的无内聚力颗粒体系中的非物理吸引力和新的恢复系数分析
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-28 DOI: 10.1016/j.mechmachtheory.2024.105821
Gengxiang Wang , Zepeng Niu , Fuan Cheng , Yongjun Pan
This investigation implements systematical research on the coefficient of restitution (CoR) and nonphysical attraction force. Firstly, a characteristic length is redefined based on energy conservation. On this basis, a new general CoR model is derived through characteristic length. Subsequently, a new constraint equation of the power exponents is proposed from the new CoR model. The new CoR model is validated by experimental data regardless of whether the initial impact velocity is very low or high speed. Secondly, we systematically analyze the real reason for the nonphysical attraction force in the viscous damping loop. The simulation shows the nonphysical attraction force cannot be removed from the viscous damping loop. The real reason for the nonphysical attraction force lies in the natural property of the viscous damping factor. Finally, to eliminate the effect of the attraction force on the motion status of colliding particles after impact, a balance coefficient is introduced to compensate for the deficiency of nonphysical attraction force and original damping factor. The simulation proves that the post-impact velocity of colliding particles can be precisely captured using a viscous contact force model with a balance coefficient.
本研究对弹性模量(CoR)和非物理吸引力进行了系统研究。首先,基于能量守恒重新定义了特征长度。在此基础上,通过特征长度推导出新的通用 CoR 模型。随后,根据新的 CoR 模型提出了一个新的功率指数约束方程。无论初始冲击速度是很低还是很高,新的 CoR 模型都得到了实验数据的验证。其次,我们系统地分析了粘性阻尼回路中产生非物理吸引力的真正原因。模拟结果表明,粘性阻尼回路中的非物理吸引力无法消除。非物理吸引力的真正原因在于粘性阻尼因子的自然属性。最后,为了消除吸引力对碰撞后粒子运动状态的影响,引入了平衡系数来弥补非物理吸引力和原始阻尼系数的不足。仿真证明,使用带有平衡系数的粘性接触力模型可以精确地捕捉到碰撞后粒子的速度。
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引用次数: 0
Design and optimization of a planar anti-buckling compliant rotational joint with a remote center of motion 设计和优化具有远程运动中心的平面抗弯曲顺应旋转接头
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-28 DOI: 10.1016/j.mechmachtheory.2024.105816
Rui Chen , Lifu Liu , Luna Zhou , Ran Cheng , Wei Wang , Ke Wu , Ruilin Li , Xin Li , Gang Zheng
Compliant mechanisms (CMs) exhibit some excellent mechanical properties and provide numerous innovative solutions for many existing mechanical applications. Among them, planar compliant rotational joints have made substantial contributions to precision engineering. To achieve high-precision positioning with a compliant rotational joint, it is essential to study characteristics such as anti-buckling and constant stiffness. The remote center of motion (RCM) mechanism, with its compact structure and ease of precise control, is expected to enhance overall rigidity and reduce parasitic displacements. Here, we propose a planar anti-buckling compliant rotational joint with a RCM. Static modeling and model validation are conducted for different geometric configurations, including single and combined structures. A distributed configuration with bidirectional anti-buckling properties is selected for optimization. Using a global parameter optimization model, single-objective optimization studies are conducted for three distinct characteristics. Subsequently, a multi-objective optimization model for constant stiffness and high precision is established. Based on the optimization results, a compliant rotational joint with bidirectional anti-buckling, constant rotational stiffness, and high precision is designed. Finally, the effectiveness of the optimization method is validated through physical experiments.
顺应机构(CM)具有一些优异的机械特性,为许多现有的机械应用提供了大量创新解决方案。其中,平面顺应旋转接头为精密工程做出了巨大贡献。要利用顺应旋转接头实现高精度定位,必须研究其抗弯曲和恒定刚度等特性。远程运动中心(RCM)机构结构紧凑,易于精确控制,有望增强整体刚度并减少寄生位移。在此,我们提出了一种带有 RCM 的平面抗弯曲顺应旋转接头。我们针对不同的几何配置(包括单一结构和组合结构)进行了静态建模和模型验证。选择了具有双向抗屈曲特性的分布式结构进行优化。利用全局参数优化模型,针对三个不同的特征进行了单目标优化研究。随后,建立了恒定刚度和高精度的多目标优化模型。根据优化结果,设计出了具有双向抗屈曲、恒定旋转刚度和高精度的顺应旋转接头。最后,通过物理实验验证了优化方法的有效性。
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引用次数: 0
Modelling of the objects' positioning process on the conveyor with the positioning rectilinear barrier and the system of driven oblique rollers 利用定位直线屏障和驱动斜辊系统对输送机上的物体定位过程进行建模
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-25 DOI: 10.1016/j.mechmachtheory.2024.105817
T. Piatkowski
The paper deals with the positioning process modelling of the cuboidal objects along the conveyor edge by means of an oblique friction force field with a rectilinear barrier. The friction field is created by a system of driven oblique rollers. A modified nonlinear Kelvin model was used to describe the normal reaction forces at the contact points of the object with the conveyor and barrier. There were taken into account two 2D vector friction models: the LuGre and the Bengisu-Akay, representing the dynamic and static groups of friction models, respectively. The LuGre model has been modified to overcome the limitations of the classic model in terms of the invariability of the normal contact forces. The use of scaling of the stiffness coefficient (due to the normal contact force) allows the friction simulation while bodies collision, i.e. when the normal contact force shows rapid changes in value and the initial sliding velocity is non-zero. A method for determining the dynamic parameters of the LuGre model is proposed. The results of numerical and experimental research on the positioning process show acceptable compliance and validity of the adopted assumptions.
本文论述了通过带有直线障碍物的斜向摩擦力场,沿传送带边缘对长方体物体进行定位的过程建模。该摩擦力场由一个斜辊驱动系统产生。修正的非线性开尔文模型用于描述物体与传送带和障碍物接触点的法向反作用力。其中考虑了两个二维矢量摩擦模型:LuGre 和 Bengisu-Akay,分别代表动态和静态摩擦模型组。对 LuGre 模型进行了修改,以克服经典模型在法向接触力不变性方面的局限性。利用刚度系数(由于法向接触力)的缩放,可以在物体碰撞时进行摩擦模拟,即法向接触力值快速变化且初始滑动速度不为零时。提出了一种确定 LuGre 模型动态参数的方法。定位过程的数值和实验研究结果表明,所采用的假设符合要求且有效。
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引用次数: 0
Development of an analytical model and method for analyzing deformation in planar load cells 开发用于分析平面称重传感器变形的分析模型和方法
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-23 DOI: 10.1016/j.mechmachtheory.2024.105812
Hannes Jahn , Thomas Fröhlich , Lena Zentner
Due to their advantageous properties, compliant mechanisms are widely used in various technical fields. Strain-based deformation bodies, a particular type of these mechanisms, are often used in weighing technology. They are used in conjunction with strain gauges for force measurement, among other applications. Until now, such weighing mechanisms have been designed using finite element simulations or empirical studies, which are often time-consuming and costly. Therefore, this article presents an analytical calculation model based on the theory of large deformations of rod-like structures, which simplifies the calculation of such weighing mechanisms. Key elements in this calculation are the transversally symmetric hinges required for the description. Investigations show that, due to the geometry of these cells, tensile and compressive deformations are not negligible and must be included in the analytical model. The validity and accuracy of the analytical model are verified through parameter studies and show deviations of less than 6% compared to the FEM. Finally, the model is integrated into a graphical user interface to allow an easy application to analyze load cells.
由于顺变机构具有良好的特性,因此被广泛应用于各个技术领域。基于应变的变形机构是这类机构的一种特殊类型,通常用于称重技术。除其他应用外,它们还与应变片一起用于力测量。迄今为止,此类称重机构的设计都是通过有限元模拟或经验研究来实现的,而这些方法往往费时费力且成本高昂。因此,本文基于杆状结构大变形理论提出了一种分析计算模型,简化了此类称重机构的计算。该计算模型的关键要素是描述所需的横向对称铰链。研究表明,由于这些单元的几何形状,拉伸和压缩变形不容忽视,必须纳入分析模型。通过参数研究验证了分析模型的有效性和准确性,与有限元模型相比,偏差小于 6%。最后,该模型被集成到一个图形用户界面中,便于应用于分析称重传感器。
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引用次数: 0
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Mechanism and Machine Theory
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