Compliant bistable mechanisms possess two distinct stable equilibrium configurations and can remain in either state without continuous external energy input, making them attractive for compact and energy-efficient applications. However, many existing designs are constrained by limited design flexibility due to simple geometries or are highly sensitive to manufacturing errors. Lumped-compliance mechanisms provide a balanced solution, combining ease of fabrication, moderate complexity and tunability. Leveraging these advantages, this work proposes a bi-level optimization framework to tailor the kinetostatic behavior of bistable mechanisms. For upper level, heuristic algorithms are applied to explore distinct configurations of bistable mechanisms, while the lower level employs the CoSCME method to evaluate large-deformation kinetostatic responses for each candidate configuration. The framework is demonstrated in two case studies that target bistable mechanisms with symmetric switching forces and approximately linear negative stiffness. The optimized designs are further validated through nonlinear FEA simulations and experimental tests, confirming the accuracy and practical feasibility of the approach. This study thus establishes a performance-driven and extensible methodology for compliant mechanism design, with promising applications in multistable structures, mechanical metamaterials, and programmable systems.
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