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Degradation and failure of a novel double-layer LC/YSZ thermal barrier coating in a burner rig corrosion test 新型双层LC/YSZ热障涂层在燃烧器腐蚀试验中的降解与失效
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-07-19 DOI: 10.1080/09603409.2023.2237296
Y.X. Kang, Y. Bai, Y. Wang, X. Su
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引用次数: 1
Microscopy of oxidation 11 氧化显微镜11
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-11 DOI: 10.1080/09603409.2023.2220229
R. Higginson, G. Tatlock
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引用次数: 0
Creep rupture lifetime evaluation and creep deformation analysis using θ-projection and Blackburn-type methods for forged Ti43Al5V4Nb 锻造Ti43Al5V4Nb蠕变断裂寿命评价及变形分析采用θ-投影法和blackburn法
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-10 DOI: 10.1080/09603409.2023.2222522
N. Hiyoshi, Y. Saitou
ABSTRACT The high-temperature creep properties of Ti43Al5V4Nb were investigated experimentally and analyzed numerically. Creep testing of forged Ti43Al5V4Nb at 650°C and 760°C was conducted to investigate the creep rupture lifetime and high-temperature properties. Steady-state and accelerated creep regions were dominant in the high-temperature environment, indicating rupture ductility. The creep rupture lifetime in the range of 600°C−800°C was evaluated uniformly using the Larson – Miller and Orr – Sherby–Dorn parameters. The θ-projection method can be used to draw creep curves for experimental data up to a lifetime ratio of 0.9, and it was possible to represent the strain immediately before rupture.. The creep rupture lifetime could be predicted within a factor of two using the predicted minimum strain rate and the Monkman – Grant law. A Blackburn-type method was found to represents the transition and steady-state creep ranges accurately. Thesemethods were effective in predicting the 1% strain occurrence time
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引用次数: 0
Internal carburization and scale formation on austenitic steels in supercritical carbon dioxide 奥氏体钢在超临界二氧化碳中的内部渗碳和结垢
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-08 DOI: 10.1080/09603409.2023.2219875
B. Pint, Y. F. Su, M. Lance, R. Pillai, J. Keiser
ABSTRACT Direct-fired supercritical CO2 (sCO2) power cycles are being commercialised to revolutionise fossil energy as a low-emission power source. To lower the cost of this technology, less expensive steels are needed in the lower temperature segments of the cycle. However, there are concerns about internal carburisation of steels in sCO2. 1 A consistent observation is that thin, Cr-rich oxides appear to reduce C ingress compared to thick Fe-rich oxides formed on 9–12% Cr ferritic-martensitic steels. Advanced austenitic stainless steels (SS) like alloy 709 (20Cr-25Ni) are able to continue to form Cr-rich oxides at 650°C, while a conventional type 316 H SS formed a Fe-rich scale. The C diffusion profiles in SS specimens were quantified at 550°C–650°C using glow discharge optical emission spectroscopy and electron probe microanalysis. Analytical transmission electron microscopy was used to compare the thin protective Cr-rich oxide formed on alloy 709 in sCO2 at 650°C to that formed in ambient air.
直接燃烧的超临界二氧化碳(sCO2)动力循环正在商业化,以彻底改变化石能源作为低排放的动力来源。为了降低这项技术的成本,在循环的较低温度部分需要更便宜的钢材。然而,人们担心在sCO2中钢的内部渗碳。一个一致的观察是,与9-12% Cr铁素体-马氏体钢上形成的厚的富铁氧化物相比,薄的富Cr氧化物似乎减少了C的进入。先进的奥氏体不锈钢(SS),如709合金(20Cr-25Ni)能够在650°C下继续形成富cr氧化物,而传统的316 H SS形成富铁垢。在550°C - 650°C温度下,采用辉光放电光谱法和电子探针显微分析方法对SS样品中的C扩散谱进行定量分析。采用透射电镜分析方法,比较了709合金在650℃下在sCO2中形成的薄层富cr保护氧化物与在环境空气中形成的富cr保护氧化物。
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引用次数: 0
Further investigations into alloy induced acidic fluxing 合金诱导酸性熔炼的进一步研究
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-06-04 DOI: 10.1080/09603409.2023.2219877
A. Potter, J. Sumner, N. Simms
ABSTRACT Gas turbine materials often feature precipitates containing refractory metals to enhance their mechanical strength. This can make them susceptible to alloy-induced acidic fluxing whereby refractory elements increase the acidity of salt deposits. It is not clear to what degree degradation around alloy precipitates is caused by alloy-induced hot corrosion mechanisms, or the inability to develop a protective scale where precipitates are located. The effect of alloy-induced hot corrosion was isolated from the disruption of the protective-scale formation by adding particles of molybdenum to the 80/20 (Na/K)2SO4 deposit for a ‘deposit re-coat’ style hot corrosion test. The resulting morphologies were compared to samples exposed without the addition of molybdenum. Morphology changes were investigated using scanning electron microscopy with energy-dispersive X-ray mapping. Results show a mix of sulphidation and pitting. The effects of molybdenum additions appear more severe for MarM 509 compared to PWA 1483.
燃气轮机材料通常具有含有难熔金属的沉淀物,以提高其机械强度。这可以使它们容易受到合金引起的酸性熔剂的影响,因此耐火材料元素增加了盐沉积物的酸度。目前尚不清楚合金析出相周围的降解在多大程度上是由合金诱导的热腐蚀机制引起的,或者无法在析出相所在的地方形成保护层。通过在80/20 (Na/K)2SO4镀层中加入钼颗粒,进行“镀层重涂”式热腐蚀试验,将合金诱导热腐蚀的影响与保护垢层的破坏隔离。将所得的形貌与未添加钼的样品进行比较。利用扫描电子显微镜和能量色散x射线成像技术研究其形态学变化。结果表明硫化和麻点混合。与PWA 1483相比,添加钼对MarM 509的影响更为严重。
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引用次数: 0
Effects of salt and ash deposits on corrosion behaviour of Ni-25Cr in Ar-60CO2-20H2O gas at 650 oC 盐和灰沉积对Ni-25Cr在650℃Ar-60CO2-20H2O气体中腐蚀行为的影响
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-31 DOI: 10.1080/09603409.2023.2219876
Yuchen Cai, Xuteng Xi, Jianqiang Zhang, B. Gleeson, D. Young
ABSTRACT A Ni-25Cr (wt.%) alloy coated with the salts and mixtures of these salts with an industrial coal ash was exposed to Ar-60CO2-20 H2O at 650 °C for 300 h. The alloy without any deposit developed a uniform internal oxidation zone (IOZ) and an external metallic nickel layer surmounted by a thin NiO scale. Salt deposits changed the scale constituents and morphology. Predominantly, a duplex scale of NiO over a Cr2O3 layer grew with an underlying IOZ containing large Cr-rich oxide precipitates. Under a deposit of ash plus salts, the basic reaction morphology was the same as in the gas-only case, but the oxide layer was non-uniform. Local voids were formed within the alloy beneath chloride plus ash deposits. Under ash with sulphates, the alloy formed both partially protected areas and non-protective multi-layered scales. Spherical ash particles were enveloped by NiO in both salt-ash deposits.
将Ni-25Cr (wt.%)合金涂上盐,并将这些盐与工业煤灰混合,在650℃下暴露于Ar-60CO2-20 H2O中300小时。无沉积的合金内部有均匀的氧化区,外部有金属镍层,表面有薄薄的NiO层。盐沉积改变了水垢的组成和形态。主要是在Cr2O3层上形成NiO的双相层,其下IOZ含有大量富cr氧化物沉淀。在灰加盐沉积下,反应的基本形态与纯气体情况相同,但氧化层不均匀。在氯化物和灰分沉积物下面的合金内部形成了局部空洞。在含硫酸盐的灰下,合金形成了部分保护区域和非保护的多层鳞片。在两种盐灰矿床中,球形灰颗粒均被NiO包裹。
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引用次数: 0
An in situ liquid environment for synchrotron hard X-ray nanoprobe microscopy 同步加速器硬x射线纳米探针显微镜的原位液体环境
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-17 DOI: 10.1080/09603409.2023.2213579
Gea T. van de Kerkhof, Jessica M. Walker, Surabhi Agrawal, S. Clarke, M. Sk, Dominic J. Craske, R. Lindsay, Michael Dowhyj, Ayomide Osundare, Manfred E. Schuster, J. Parker
ABSTRACT Studying chemical reactions in an environment that closely mimics the system’s natural operating conditions can offer crucial insights into dynamic oxidation processes. Transmission Electron Microscopes (TEMs) and X-ray Nanoprobes allow the use of imaging and spectroscopy to access nanoscale chemical and structural information about these processes. However, the controlled operating conditions and constraints make the design and implementation of in situ sample environments challenging. Here, we outline the setup of an in situ liquid sample environment for the Hard X-ray Nanoprobe beamline (I14) at Diamond Light Source. The liquid environment allows for the imaging and spectroscopic analysis of samples exposed to liquid flow, with heating up to 80℃. The capability is demonstrated with an example experiment studying iron corrosion. The design of the sample cell offers the prospect of combining X-ray and electron microscopy for the in situ multi-length scale imaging and spectroscopy of samples in liquid.
在模拟系统自然操作条件的环境中研究化学反应可以为动态氧化过程提供重要的见解。透射电子显微镜(tem)和x射线纳米探针允许使用成像和光谱学来获取这些过程的纳米级化学和结构信息。然而,受控的操作条件和约束使得原位样品环境的设计和实现具有挑战性。在这里,我们概述了在金刚石光源下硬x射线纳米探针光束线(I14)的原位液体样品环境的设置。液体环境允许对暴露在液体流中的样品进行成像和光谱分析,加热温度可达80℃。通过铁腐蚀实验验证了该方法的可行性。样品池的设计为x射线和电子显微镜相结合进行液体样品的原位多长度尺度成像和光谱分析提供了前景。
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引用次数: 1
Corrosion of Potential First Stage Blade Materials in Simulated Supercritical CO2 潜在第一级叶片材料在模拟超临界CO2中的腐蚀
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-04 DOI: 10.1080/09603409.2023.2205744
Boma Phoebe Norman, Hisham Al Baroudi, A. Potter, S. Mori, N. Simms, Anand Kulkarni, J. Sumner
ABSTRACT Global power consumption is predicted to double by 2050, notably driven by the transportation and energy sectors necessitating limitations of emissions. Due to its compact turbomachinery, better thermal efficiency, and simpler layout, supercritical-CO2 cycles have received attention, with numerous variations proposed (either indirect-fired/closed cycles or direct-fired-open cycles). One technical challenge is degradation pathway quantification of turbine materials in sCO2 as selection is crucial to successfully and economically operate new plants. This requires degradation assessment in representative environments simulating the Allam cycle. Laboratory tests were conducted on a first stage turbine blade alloy, CM247, with either an environmentally resistant coating or bond coat/thermal barrier coat at one atmosphere and 800°C, with potential exposure including (O2, H2O, N2, SO2) for up to 1000 h. Weight change and metallographic measurements tracked scale development. Scanning electron microscopy/energy dispersive X-ray spectroscopy studied scales and internal precipitates. Locations of contaminant element in the CO2-rich environment were investigated.
预计到2050年,全球电力消耗将翻一番,主要是由于交通和能源部门需要限制排放。由于其紧凑的涡轮机械,更好的热效率和更简单的布局,超临界二氧化碳循环受到了关注,提出了许多变化(间接燃烧/封闭循环或直接燃烧-开放循环)。一个技术挑战是涡轮材料在sCO2中的降解途径量化,因为选择对成功和经济地运行新工厂至关重要。这需要在模拟阿拉姆循环的典型环境中进行退化评估。在一个大气压和800°C的条件下,对具有环境抗性涂层或粘结涂层/热障涂层的第一级涡轮叶片合金CM247进行了实验室测试,潜在暴露包括(O2, H2O, N2, SO2)长达1000小时。重量变化和金相测量跟踪了水垢的发展。扫描电子显微镜/能量色散x射线光谱学研究了鳞片和内部沉淀。研究了富co2环境中污染物元素的位置。
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引用次数: 0
Effect of precipitation behaviour of μ phase and M23C6 carbide on microstructure and creep properties of DD5 single-crystal superalloy during long-term thermal exposure 长期热暴露过程中μ相和M23C6碳化物析出行为对DD5单晶高温合金组织和蠕变性能的影响
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-04 DOI: 10.1080/09603409.2023.2208956
Xudong Wang, Zhong-Xi Yang, Peisen Lv, Lirong Liu
ABSTRACT The effects of μ phase and M23C6 carbide on microstructure and creep properties of DD5 single-crystal superalloy during long-term thermal exposure at 1000°C were investigated in detail. It was found that during thermal exposure at 1000°C, the needle-like μ phase and granular M23C6 carbide were mainly precipitated in dendrite arm and interdendritic regions, respectively. The amount of precipitated phases rose with increasing exposure time. Under the condition of 1038ºC/172 MPa, compared with the sample after standard heat treatment, the creep life of sample exposed for 500 h was increased by 38% due to the precipitation of a large number of M23C6 particles, while that exposed for 1000 h was reduced by 60% due to the precipitation of more μ phase and degradation of γ′ phase. Furthermore, tensile stress could also promote the precipitation of μ phase and M23C6 carbide.
详细研究了μ相和M23C6碳化物对DD5单晶高温合金在1000℃长期热暴露过程中显微组织和蠕变性能的影响。结果表明:在1000℃高温下,针状μ相和粒状M23C6碳化物主要在枝晶臂和枝晶间析出;析出相的数量随着曝光时间的增加而增加。在1038℃/172 MPa条件下,与标准热处理后的试样相比,暴露500 h时由于大量M23C6颗粒析出,蠕变寿命提高了38%,而暴露1000 h时由于μ相析出较多,γ′相降解,蠕变寿命降低了60%。拉伸应力也促进了μ相和M23C6碳化物的析出。
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引用次数: 0
Characterization of Fe and Cr Dissolution and Reaction Product Formation in Molten Chloride Salts With and Without Impurities 铁和铬在含和不含杂质的熔融氯盐中溶解和反应产物生成的表征
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-05-01 DOI: 10.1080/09603409.2023.2205754
B. Pint, Y.-F. Su, D. Sulejmanovic, R. Pillai
ABSTRACT There is considerable interest in molten chloride salts for several applications including thermal storage and next-generation molten salt reactors (MSRs). Several studies have concluded that Cl salts are highly corrosive to structural materials. Using Oak Ridge National Laboratory’s established methodology, Cl salt compatibility was assessed for candidate Ni-based alloys 230, 600 and 740 H at 600°–800°C in static welded capsules and in flowing thermal convection loop (TCL) salt experiments. Simply drying commercial Cl salt at 550°–650°C and adding~0.05 wt.%Mg was able to produce small specimen mass changes and limited surface attack after 100–1000 h exposures. Intentional additions of H2O, NiCl2 and undried salt were used to better understand the role of impurities and achieve the>50 µm levels of attack reported in other studies. Characterisation of Cr depletion and oxide formation in conjunction with pre- and post-test salt chemistry measurements are being used to understand salt compatibility of structural materials.
熔盐在热存储和下一代熔盐反应器(MSRs)等方面的应用引起了人们的极大兴趣。一些研究已经得出结论,氯盐对结构材料具有很强的腐蚀性。使用橡树岭国家实验室建立的方法,在静态焊接胶囊和流动热对流环(TCL)盐实验中评估了候选ni基合金230、600和740 H在600°-800°C下的Cl盐相容性。在550°-650°C下干燥商品氯化盐,加入~0.05 wt。在暴露100-1000小时后,Mg能够产生很小的试样质量变化和有限的表面侵蚀。有意添加H2O、NiCl2和未干盐是为了更好地了解杂质的作用,并达到其他研究中报道的>50µm的攻击水平。Cr损耗和氧化物形成的特征与测试前和测试后的盐化学测量相结合,用于了解结构材料的盐相容性。
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引用次数: 1
期刊
Materials at High Temperatures
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