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Effects of salt and ash deposits on corrosion behaviour of Ni-25Cr in Ar-60CO2-20H2O gas at 650 oC 盐和灰沉积对Ni-25Cr在650℃Ar-60CO2-20H2O气体中腐蚀行为的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-31 DOI: 10.1080/09603409.2023.2219876
Yuchen Cai, Xuteng Xi, Jianqiang Zhang, B. Gleeson, D. Young
ABSTRACT A Ni-25Cr (wt.%) alloy coated with the salts and mixtures of these salts with an industrial coal ash was exposed to Ar-60CO2-20 H2O at 650 °C for 300 h. The alloy without any deposit developed a uniform internal oxidation zone (IOZ) and an external metallic nickel layer surmounted by a thin NiO scale. Salt deposits changed the scale constituents and morphology. Predominantly, a duplex scale of NiO over a Cr2O3 layer grew with an underlying IOZ containing large Cr-rich oxide precipitates. Under a deposit of ash plus salts, the basic reaction morphology was the same as in the gas-only case, but the oxide layer was non-uniform. Local voids were formed within the alloy beneath chloride plus ash deposits. Under ash with sulphates, the alloy formed both partially protected areas and non-protective multi-layered scales. Spherical ash particles were enveloped by NiO in both salt-ash deposits.
将Ni-25Cr (wt.%)合金涂上盐,并将这些盐与工业煤灰混合,在650℃下暴露于Ar-60CO2-20 H2O中300小时。无沉积的合金内部有均匀的氧化区,外部有金属镍层,表面有薄薄的NiO层。盐沉积改变了水垢的组成和形态。主要是在Cr2O3层上形成NiO的双相层,其下IOZ含有大量富cr氧化物沉淀。在灰加盐沉积下,反应的基本形态与纯气体情况相同,但氧化层不均匀。在氯化物和灰分沉积物下面的合金内部形成了局部空洞。在含硫酸盐的灰下,合金形成了部分保护区域和非保护的多层鳞片。在两种盐灰矿床中,球形灰颗粒均被NiO包裹。
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引用次数: 0
An in situ liquid environment for synchrotron hard X-ray nanoprobe microscopy 同步加速器硬x射线纳米探针显微镜的原位液体环境
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-17 DOI: 10.1080/09603409.2023.2213579
Gea T. van de Kerkhof, Jessica M. Walker, Surabhi Agrawal, S. Clarke, M. Sk, Dominic J. Craske, R. Lindsay, Michael Dowhyj, Ayomide Osundare, Manfred E. Schuster, J. Parker
ABSTRACT Studying chemical reactions in an environment that closely mimics the system’s natural operating conditions can offer crucial insights into dynamic oxidation processes. Transmission Electron Microscopes (TEMs) and X-ray Nanoprobes allow the use of imaging and spectroscopy to access nanoscale chemical and structural information about these processes. However, the controlled operating conditions and constraints make the design and implementation of in situ sample environments challenging. Here, we outline the setup of an in situ liquid sample environment for the Hard X-ray Nanoprobe beamline (I14) at Diamond Light Source. The liquid environment allows for the imaging and spectroscopic analysis of samples exposed to liquid flow, with heating up to 80℃. The capability is demonstrated with an example experiment studying iron corrosion. The design of the sample cell offers the prospect of combining X-ray and electron microscopy for the in situ multi-length scale imaging and spectroscopy of samples in liquid.
在模拟系统自然操作条件的环境中研究化学反应可以为动态氧化过程提供重要的见解。透射电子显微镜(tem)和x射线纳米探针允许使用成像和光谱学来获取这些过程的纳米级化学和结构信息。然而,受控的操作条件和约束使得原位样品环境的设计和实现具有挑战性。在这里,我们概述了在金刚石光源下硬x射线纳米探针光束线(I14)的原位液体样品环境的设置。液体环境允许对暴露在液体流中的样品进行成像和光谱分析,加热温度可达80℃。通过铁腐蚀实验验证了该方法的可行性。样品池的设计为x射线和电子显微镜相结合进行液体样品的原位多长度尺度成像和光谱分析提供了前景。
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引用次数: 1
Corrosion of Potential First Stage Blade Materials in Simulated Supercritical CO2 潜在第一级叶片材料在模拟超临界CO2中的腐蚀
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-04 DOI: 10.1080/09603409.2023.2205744
Boma Phoebe Norman, Hisham Al Baroudi, A. Potter, S. Mori, N. Simms, Anand Kulkarni, J. Sumner
ABSTRACT Global power consumption is predicted to double by 2050, notably driven by the transportation and energy sectors necessitating limitations of emissions. Due to its compact turbomachinery, better thermal efficiency, and simpler layout, supercritical-CO2 cycles have received attention, with numerous variations proposed (either indirect-fired/closed cycles or direct-fired-open cycles). One technical challenge is degradation pathway quantification of turbine materials in sCO2 as selection is crucial to successfully and economically operate new plants. This requires degradation assessment in representative environments simulating the Allam cycle. Laboratory tests were conducted on a first stage turbine blade alloy, CM247, with either an environmentally resistant coating or bond coat/thermal barrier coat at one atmosphere and 800°C, with potential exposure including (O2, H2O, N2, SO2) for up to 1000 h. Weight change and metallographic measurements tracked scale development. Scanning electron microscopy/energy dispersive X-ray spectroscopy studied scales and internal precipitates. Locations of contaminant element in the CO2-rich environment were investigated.
预计到2050年,全球电力消耗将翻一番,主要是由于交通和能源部门需要限制排放。由于其紧凑的涡轮机械,更好的热效率和更简单的布局,超临界二氧化碳循环受到了关注,提出了许多变化(间接燃烧/封闭循环或直接燃烧-开放循环)。一个技术挑战是涡轮材料在sCO2中的降解途径量化,因为选择对成功和经济地运行新工厂至关重要。这需要在模拟阿拉姆循环的典型环境中进行退化评估。在一个大气压和800°C的条件下,对具有环境抗性涂层或粘结涂层/热障涂层的第一级涡轮叶片合金CM247进行了实验室测试,潜在暴露包括(O2, H2O, N2, SO2)长达1000小时。重量变化和金相测量跟踪了水垢的发展。扫描电子显微镜/能量色散x射线光谱学研究了鳞片和内部沉淀。研究了富co2环境中污染物元素的位置。
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引用次数: 0
Effect of precipitation behaviour of μ phase and M23C6 carbide on microstructure and creep properties of DD5 single-crystal superalloy during long-term thermal exposure 长期热暴露过程中μ相和M23C6碳化物析出行为对DD5单晶高温合金组织和蠕变性能的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-04 DOI: 10.1080/09603409.2023.2208956
Xudong Wang, Zhong-Xi Yang, Peisen Lv, Lirong Liu
ABSTRACT The effects of μ phase and M23C6 carbide on microstructure and creep properties of DD5 single-crystal superalloy during long-term thermal exposure at 1000°C were investigated in detail. It was found that during thermal exposure at 1000°C, the needle-like μ phase and granular M23C6 carbide were mainly precipitated in dendrite arm and interdendritic regions, respectively. The amount of precipitated phases rose with increasing exposure time. Under the condition of 1038ºC/172 MPa, compared with the sample after standard heat treatment, the creep life of sample exposed for 500 h was increased by 38% due to the precipitation of a large number of M23C6 particles, while that exposed for 1000 h was reduced by 60% due to the precipitation of more μ phase and degradation of γ′ phase. Furthermore, tensile stress could also promote the precipitation of μ phase and M23C6 carbide.
详细研究了μ相和M23C6碳化物对DD5单晶高温合金在1000℃长期热暴露过程中显微组织和蠕变性能的影响。结果表明:在1000℃高温下,针状μ相和粒状M23C6碳化物主要在枝晶臂和枝晶间析出;析出相的数量随着曝光时间的增加而增加。在1038℃/172 MPa条件下,与标准热处理后的试样相比,暴露500 h时由于大量M23C6颗粒析出,蠕变寿命提高了38%,而暴露1000 h时由于μ相析出较多,γ′相降解,蠕变寿命降低了60%。拉伸应力也促进了μ相和M23C6碳化物的析出。
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引用次数: 0
Characterization of Fe and Cr Dissolution and Reaction Product Formation in Molten Chloride Salts With and Without Impurities 铁和铬在含和不含杂质的熔融氯盐中溶解和反应产物生成的表征
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-01 DOI: 10.1080/09603409.2023.2205754
B. Pint, Y.-F. Su, D. Sulejmanovic, R. Pillai
ABSTRACT There is considerable interest in molten chloride salts for several applications including thermal storage and next-generation molten salt reactors (MSRs). Several studies have concluded that Cl salts are highly corrosive to structural materials. Using Oak Ridge National Laboratory’s established methodology, Cl salt compatibility was assessed for candidate Ni-based alloys 230, 600 and 740 H at 600°–800°C in static welded capsules and in flowing thermal convection loop (TCL) salt experiments. Simply drying commercial Cl salt at 550°–650°C and adding~0.05 wt.%Mg was able to produce small specimen mass changes and limited surface attack after 100–1000 h exposures. Intentional additions of H2O, NiCl2 and undried salt were used to better understand the role of impurities and achieve the>50 µm levels of attack reported in other studies. Characterisation of Cr depletion and oxide formation in conjunction with pre- and post-test salt chemistry measurements are being used to understand salt compatibility of structural materials.
熔盐在热存储和下一代熔盐反应器(MSRs)等方面的应用引起了人们的极大兴趣。一些研究已经得出结论,氯盐对结构材料具有很强的腐蚀性。使用橡树岭国家实验室建立的方法,在静态焊接胶囊和流动热对流环(TCL)盐实验中评估了候选ni基合金230、600和740 H在600°-800°C下的Cl盐相容性。在550°-650°C下干燥商品氯化盐,加入~0.05 wt。在暴露100-1000小时后,Mg能够产生很小的试样质量变化和有限的表面侵蚀。有意添加H2O、NiCl2和未干盐是为了更好地了解杂质的作用,并达到其他研究中报道的>50µm的攻击水平。Cr损耗和氧化物形成的特征与测试前和测试后的盐化学测量相结合,用于了解结构材料的盐相容性。
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引用次数: 1
Effect of NaCl and SO2 on the stress corrosion cracking of CMSX-4 at 550°C NaCl和SO2对550℃CMSX-4应力腐蚀开裂的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-01 DOI: 10.1080/09603409.2023.2205760
F. Duarte Martinez, A. Syed, K. Dawson, G. Tatlock, N. Morar, M. Kothari, C. Tang, J. Leggett, J. Mason-Flucke, G. Gibson, J. Nicholls, S. Gray, G. Castelluccio
ABSTRACT In the pursuit of more efficient gas turbine engines, components are required to operate for longer times at elevated temperatures. This increased time in service, together with a complex loading regime, can expose the material to environmental attack. This work has demonstrated that the interaction of stress, NaCl and a sulphur-containing environment is critical to cause crack initiation in the early stages of the exposure and accelerated corrosion rates in CMSX-4 at 550°C. The effect of having small concentrations of moisture in the gaseous environment or as water crystallisation in the salt is still to be investigated. A working hypothesis is that the interaction of alkali chlorides with a sulphur-containing atmosphere is the trigger to a self-sustaining cycle where metal chloride formation, vaporisation and oxidation lead to high amounts of hydrogen injection in a rapid manner and, therefore, hydrogen embrittlement.
为了追求更高效的燃气涡轮发动机,部件需要在高温下工作更长时间。这种增加的使用时间,加上复杂的加载制度,可以使材料暴露于环境攻击。这项工作表明,应力、NaCl和含硫环境的相互作用是导致CMSX-4在550°C时暴露早期产生裂纹和加速腐蚀速率的关键。在气体环境中有少量水分或在盐中有水结晶的影响仍有待研究。一个可行的假设是,碱氯化物与含硫大气的相互作用触发了一个自我维持的循环,在这个循环中,金属氯化物的形成、汽化和氧化导致大量的氢以快速的方式注入,因此,氢脆。
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引用次数: 0
Low cycle fatigue and creep–fatigue performance of 316SS formed by selective laser melting 选择性激光熔化成形316SS的低周疲劳和蠕变疲劳性能
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-01 DOI: 10.1080/09603409.2023.2205761
Lingfeng Pan, Peishan Ding, Dezhou Kong, Lijun Liu, Xiaotao Zheng
ABSTRACT The fatigue and creep–fatigue properties of 316SS formed by selective laser melting (SLM) were investigated, considering the effects of different peak stresses, stress rates and peak-holding times on the ratcheting and creep-ratcheting behaviour of SLM 316 SS specimens at different sampling angles (0°, 90°) and high temperatures (550°C, 650°C, 750°C). Results show that the 90° specimens exhibited better fatigue life than that of the 0° specimens. Moreover, the ratcheting evolution can be divided into three stages, but the first stage is very short and the main ratcheting behaviour takes place in the second and third stages. Interestingly, it was found that at stress rates above 10 MPa/s, the ratcheting evolution curves are highly overlapping. Furthermore, the creep–fatigue interaction promotes the evolution of material damage. Besides, creep increases the total strain of 316SS even with a short dwell time (0.5 min).
研究了选择性激光熔化(SLM) 316SS试样的疲劳和蠕变疲劳性能,考虑了不同的峰值应力、应力速率和峰值保持时间对不同取样角度(0°、90°)和高温(550°C、650°C、750°C)下SLM 316SS试样棘轮和蠕变-棘轮行为的影响。结果表明,90°试样的疲劳寿命优于0°试样。棘轮演化可分为三个阶段,但第一阶段很短,主要棘轮行为发生在第二和第三阶段。有趣的是,当应力速率大于10 MPa/s时,棘轮演化曲线高度重叠。蠕变-疲劳相互作用促进了材料损伤的演化。此外,即使停留时间较短(0.5 min),蠕变也会使316SS的总应变增加。
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引用次数: 0
Study on the composition, microstructure and properties of new W-Al alloyed ethylene cracking furnace tube under 1100 ℃ carburising test conditions 1100℃渗碳试验条件下新型W-Al合金乙烯裂解炉管的组成、组织和性能研究
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-27 DOI: 10.1080/09603409.2023.2205763
C. Liu, Tao Chen, Zhigang Wu, Xinglei Wang, H. Luo, Jiantao Wang
ABSTRACT The carburising tests were carried out at 1100 ℃ for 50 h, 100 h, 150 h and 200 h for a new type of tungsten-aluminium alloyed ethylene cracking furnace tube. The composition, microstructure transformation and performance of furnace tubes were analysed. The results showed that the average carbon content within 1 mm of the inner wall increased with the prolongation of carburising time. The thickness of carburised layer increased from 0.3 mm to 1.5 mm. The carbides in as cast structure were mainly massive (Cr, Fe, W)23C6 on the outside and fishbone (Cr, Fe, W)7C3 on the inside. During carburising process, the external (Cr, Fe, W)23C6 carbides coarsened and transformed into (Cr, Fe)7C3, and then gradually transformed into (Cr, Fe, W)7C3. Carbide coarsening mainly occurred in internal (Cr, Fe, W)7C3 during carburising. The carbide precipitation and transformation also led to Vickers hardness value of furnace tube increased.
对一种新型钨铝合金乙烯裂解炉管进行了1100℃、50 h、100 h、150 h和200 h的渗碳试验。分析了炉管的成分、组织变化及性能。结果表明:随着渗碳时间的延长,合金内壁1mm内的平均含碳量增加;渗碳层厚度由0.3 mm增加到1.5 mm。铸态组织中碳化物主要为块状(Cr, Fe, W)23C6,内部为鱼骨状(Cr, Fe, W)7C3。渗碳过程中,外部的(Cr, Fe, W)23C6碳化物变粗,转变为(Cr, Fe)7C3,再逐渐转变为(Cr, Fe, W)7C3。渗碳过程中碳化物粗化主要发生在内部(Cr, Fe, W)7C3中。碳化物的析出和相变也导致炉管的维氏硬度值升高。
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引用次数: 0
High-temperature oxidation of Haynes 282 microtubes in CO2 Haynes 282微管在CO2中的高温氧化
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-25 DOI: 10.1080/09603409.2023.2205666
Narayanan Murali, A. Ghazari, Shiqi Zheng, Kaiyuan Jin, T. Fisher, N. Ghoniem, Xiaochun Li
ABSTRACT The oxidation characteristics of Haynes 282 microtubes measuring 1 mm in diameter and 200 µm thick exposed to CO2 at elevated temperature are reported. After 215 hours at 700°C and 1 atm, a thin, protective chromia scale accumulates up to 2.03 µm from the outer surface, approximately 1% of the thickness, and internal aluminum oxidation is observed 2.59 µm from the inner surface. The results suggest that oxidation is limited by oxygen diffusion through the growing oxide scale layer. The average grain size in the microtube is 10 µm, and it decreases to 5 µm closer to the inner surface. Severe plastic deformation and variable dynamic recovery and recrystallization from the manufacturing process were observed throughout the microtube. Overall grain size and distribution in the microtube were found to be independent of thermal exposure, despite the occurrence of recrystallization. The superalloy microtube geometry shows promising performance in high-temperature thermal applications.      
本文报道了直径为1mm、厚度为200µm的Haynes 282微管在高温下暴露于CO2中的氧化特性。在700°C和1atm下加热215小时后,一层薄薄的保护性铬垢从外表面累积到2.03µm,约为厚度的1%,并且在2.59µm处观察到内部铝氧化。结果表明,氧化受到氧通过氧化垢层扩散的限制。微管的平均晶粒尺寸为10µm,靠近内表面的晶粒尺寸减小到5µm。在整个微管中观察到严重的塑性变形和可变的动态恢复和再结晶。尽管发生了再结晶,但微管中的总体晶粒尺寸和分布与热暴露无关。高温合金微管几何结构在高温热应用中表现出良好的性能。
{"title":"High-temperature oxidation of Haynes 282 microtubes in CO2","authors":"Narayanan Murali, A. Ghazari, Shiqi Zheng, Kaiyuan Jin, T. Fisher, N. Ghoniem, Xiaochun Li","doi":"10.1080/09603409.2023.2205666","DOIUrl":"https://doi.org/10.1080/09603409.2023.2205666","url":null,"abstract":"ABSTRACT The oxidation characteristics of Haynes 282 microtubes measuring 1 mm in diameter and 200 µm thick exposed to CO2 at elevated temperature are reported. After 215 hours at 700°C and 1 atm, a thin, protective chromia scale accumulates up to 2.03 µm from the outer surface, approximately 1% of the thickness, and internal aluminum oxidation is observed 2.59 µm from the inner surface. The results suggest that oxidation is limited by oxygen diffusion through the growing oxide scale layer. The average grain size in the microtube is 10 µm, and it decreases to 5 µm closer to the inner surface. Severe plastic deformation and variable dynamic recovery and recrystallization from the manufacturing process were observed throughout the microtube. Overall grain size and distribution in the microtube were found to be independent of thermal exposure, despite the occurrence of recrystallization. The superalloy microtube geometry shows promising performance in high-temperature thermal applications.      ","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"105 1","pages":"218 - 229"},"PeriodicalIF":1.3,"publicationDate":"2023-04-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77346803","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Creep behaviour of Q245R steel at 550 ℃ 550℃时Q245R钢的蠕变行为
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-11 DOI: 10.1080/09603409.2023.2201713
Jinquan Guo, Chao Tang, Fang Wang, K. Liu, Jingwei Zhang, H. Lai
ABSTRACT Q245R steel has good heat and corrosion resistant and is used in various applications, such as reactors, regenerators, reformed gas steam generators, and other equipment. In this study, the creep behaviour of Q245R steel at the temperature of 550 ℃ is investigated. In addition to the modified Kachanov-Robotnov (K-R) method, the traditional and modified θ projection methods were employed to establish the creep constitutive equations of Q245R steel. The results revealed that at small strains, the creep prediction curve was in good agreement with the test curve, and the prediction accuracy of the modified θ projection method was better than that of the other two models.
Q245R钢具有良好的耐热性和耐腐蚀性,广泛应用于反应器、蓄热器、重整燃气蒸汽发生器等设备中。本文研究了550℃时Q245R钢的蠕变行为。在改进Kachanov-Robotnov (K-R)方法的基础上,采用传统的θ投影法和改进的θ投影法建立了Q245R钢的蠕变本构方程。结果表明,在小应变下,蠕变预测曲线与试验曲线吻合较好,修正θ投影法的预测精度优于其他两种模型。
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引用次数: 0
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Materials at High Temperatures
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