首页 > 最新文献

Materials at High Temperatures最新文献

英文 中文
High-temperature corrosion data and mechanisms for T122, Super304H and HR3C after 15 years in 1000MW ultra-supercritical power plant T122、Super304H和HR3C在1000MW超超临界电厂运行15年后的高温腐蚀数据及机理
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-02 DOI: 10.1080/09603409.2023.2175156
Haomin Wu, Shuo Wang, Qinxin Zhao, Z. Liang
ABSTRACT The high-temperature corrosion of heat-resistant steels T122, Super304H and HR3C used for the inlet of a header in a 1000 MW ultra-supercritical power plant for 15 years was investigated. The steam temperature and pressure were about 610 °C and 28 MPa, respectively. The morphology and phase compositions of the corrosion products formed on the investigated tubes were analysed using X-ray diffraction and a scanning electron microscope with an energy dispersive spectroscopy detector. The results showed that the thickness of the corrosion products on the tube fireside was larger than that on the steam-side of the investigated tubes, which was due to the sulphur in the flue gas. The thickness rank of the corrosion products on the investigated steels was T122 > Super304H > HR3C. Defects including micro-cracks and voids were found in the corrosion products on both sides of the three tubes, which led to the breakaway of corrosion products.
对某1000mw超超临界电厂机组进气用耐热钢T122、Super304H和HR3C进行了15年的高温腐蚀试验研究。蒸汽温度约610℃,压力约28 MPa。利用x射线衍射仪和扫描电子显微镜及能谱仪分析了腐蚀产物的形貌和相组成。结果表明:炉侧腐蚀产物厚度大于炉侧腐蚀产物厚度,这是由于烟气中硫的存在造成的。腐蚀产物的厚度顺序为T122 > Super304H > HR3C。三管两侧腐蚀产物存在微裂纹和孔洞等缺陷,导致腐蚀产物析出。
{"title":"High-temperature corrosion data and mechanisms for T122, Super304H and HR3C after 15 years in 1000MW ultra-supercritical power plant","authors":"Haomin Wu, Shuo Wang, Qinxin Zhao, Z. Liang","doi":"10.1080/09603409.2023.2175156","DOIUrl":"https://doi.org/10.1080/09603409.2023.2175156","url":null,"abstract":"ABSTRACT The high-temperature corrosion of heat-resistant steels T122, Super304H and HR3C used for the inlet of a header in a 1000 MW ultra-supercritical power plant for 15 years was investigated. The steam temperature and pressure were about 610 °C and 28 MPa, respectively. The morphology and phase compositions of the corrosion products formed on the investigated tubes were analysed using X-ray diffraction and a scanning electron microscope with an energy dispersive spectroscopy detector. The results showed that the thickness of the corrosion products on the tube fireside was larger than that on the steam-side of the investigated tubes, which was due to the sulphur in the flue gas. The thickness rank of the corrosion products on the investigated steels was T122 > Super304H > HR3C. Defects including micro-cracks and voids were found in the corrosion products on both sides of the three tubes, which led to the breakaway of corrosion products.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"57 1","pages":"88 - 98"},"PeriodicalIF":1.3,"publicationDate":"2023-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90992435","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A unified constitutive approach for creep response of AISI 316 steel produced by conventional technologies or additive manufacturing techniques 采用常规工艺或增材制造技术生产的AISI 316钢蠕变响应的统一本构方法
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-11-16 DOI: 10.1080/09603409.2022.2146309
S. Spigarelli
ABSTRACT The creep response of AISI 316 and AISI 316 L was analysed to provide a coherent picture of the material behaviour, valid for both conventional wrought and additively manufactured steels. Literature evidences were considered. The analysis demonstrated that the presence of a fine distribution of particles, precipitated during creep exposure in both AISI 316 and 316 L(N), should be taken into account. A recent model, expressly developed for particle-strengthened alloys, was successfully used to describe the minimum creep rate dependence on applied stress for AISI 316 and 316 L(N). The same set of constitutive equations, in combination with the composite model, was then used for describing creep data obtained by testing the AISI 316 L produced by additive manufacturing. The main difference with wrought materials was that the microstructure of the additively manufactured alloy was composed by cells (soft zones) and thick walls heavily decorated with ultrafine oxide particles (hard zones).
对AISI 316和AISI 316l的蠕变响应进行了分析,以提供材料行为的连贯图像,适用于传统的锻造钢和增材制造钢。文献证据被考虑。分析表明,在AISI 316和316l (N)中,蠕变暴露过程中析出的细颗粒分布应该被考虑在内。最近专门为颗粒强化合金开发的一个模型,成功地用于描述AISI 316和316l (N)的最小蠕变速率依赖于外加应力。然后,将同一组本构方程与复合模型相结合,用于描述通过增材制造生产的AISI 316l测试获得的蠕变数据。与变形材料的主要区别在于,增材制造合金的显微组织由细胞(软区)和厚壁(硬区)组成。
{"title":"A unified constitutive approach for creep response of AISI 316 steel produced by conventional technologies or additive manufacturing techniques","authors":"S. Spigarelli","doi":"10.1080/09603409.2022.2146309","DOIUrl":"https://doi.org/10.1080/09603409.2022.2146309","url":null,"abstract":"ABSTRACT The creep response of AISI 316 and AISI 316 L was analysed to provide a coherent picture of the material behaviour, valid for both conventional wrought and additively manufactured steels. Literature evidences were considered. The analysis demonstrated that the presence of a fine distribution of particles, precipitated during creep exposure in both AISI 316 and 316 L(N), should be taken into account. A recent model, expressly developed for particle-strengthened alloys, was successfully used to describe the minimum creep rate dependence on applied stress for AISI 316 and 316 L(N). The same set of constitutive equations, in combination with the composite model, was then used for describing creep data obtained by testing the AISI 316 L produced by additive manufacturing. The main difference with wrought materials was that the microstructure of the additively manufactured alloy was composed by cells (soft zones) and thick walls heavily decorated with ultrafine oxide particles (hard zones).","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"35 ( Pt 2) 1","pages":"48 - 63"},"PeriodicalIF":1.3,"publicationDate":"2022-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86504998","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of deposit formation on corrosion at the high-temperature superheater of eucalyptus-fired boiler 沉积物形成对桉木锅炉高温过热器腐蚀的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-11-15 DOI: 10.1080/09603409.2022.2146315
Yuwei Wei, Yunkun Kuang, Guo-Li Li, Weichao Li, Weichong Chen, Jianxiong Han, Kun Zhang, Lin Zhu, Yongjun Li
ABSTRACT Eucalyptus biomass-fired boilers generally experience severe problems with deposit formation and are expected to suffer from severe superheater corrosion at high temperatures due to the large alkali and chlorine content in eucalyptus biomass. The unique deposition layer structure and corrosion mechanism of eucalyptus-fired boilers are discussed in this paper. It was found that a unique sandwich like cell-membrane structure on the heating surface was formed in eucalyptus biomass-fired boilers. Chlorine acts as a catalyst, circulates the reaction and causes serious corrosion. The oxides at the junction of the corrosion layer and the matrix mainly penetrate along the grain boundary of the matrix, forming a unique network structure. There is obvious internal oxidation and mass transfer along the grain boundary in the matrix of 12Cr2MoWVTiB steel pipe, and no obvious internal oxidation in SA213T91 steel pipe due to its fine and uniform grains.
桉树生物质锅炉通常会遇到严重的沉积物形成问题,并且由于桉树生物质中含有大量碱和氯,预计会在高温下遭受严重的过热器腐蚀。本文讨论了桉树锅炉独特的沉积层结构及其腐蚀机理。研究发现,桉树生物质锅炉在受热面形成了独特的三明治状细胞膜结构。氯起到催化剂的作用,使反应循环,造成严重的腐蚀。腐蚀层与基体交界处的氧化物主要沿基体晶界渗透,形成独特的网状结构。12Cr2MoWVTiB钢管基体沿晶界有明显的内氧化和传质,而SA213T91钢管由于晶粒细小均匀,没有明显的内氧化。
{"title":"Influence of deposit formation on corrosion at the high-temperature superheater of eucalyptus-fired boiler","authors":"Yuwei Wei, Yunkun Kuang, Guo-Li Li, Weichao Li, Weichong Chen, Jianxiong Han, Kun Zhang, Lin Zhu, Yongjun Li","doi":"10.1080/09603409.2022.2146315","DOIUrl":"https://doi.org/10.1080/09603409.2022.2146315","url":null,"abstract":"ABSTRACT Eucalyptus biomass-fired boilers generally experience severe problems with deposit formation and are expected to suffer from severe superheater corrosion at high temperatures due to the large alkali and chlorine content in eucalyptus biomass. The unique deposition layer structure and corrosion mechanism of eucalyptus-fired boilers are discussed in this paper. It was found that a unique sandwich like cell-membrane structure on the heating surface was formed in eucalyptus biomass-fired boilers. Chlorine acts as a catalyst, circulates the reaction and causes serious corrosion. The oxides at the junction of the corrosion layer and the matrix mainly penetrate along the grain boundary of the matrix, forming a unique network structure. There is obvious internal oxidation and mass transfer along the grain boundary in the matrix of 12Cr2MoWVTiB steel pipe, and no obvious internal oxidation in SA213T91 steel pipe due to its fine and uniform grains.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"15 1","pages":"77 - 87"},"PeriodicalIF":1.3,"publicationDate":"2022-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81790235","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
New approaches to determine negligible creep 确定可忽略蠕变的新方法
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-11-02 DOI: 10.1080/09603409.2022.2135735
G. Baylac, C. Bullough, S. Holmström, W. Smith, A. Tonti, C. Forot
ABSTRACT A CEN technical report has been drafted by working group WG59 CEN/TC54 on how to determine no- and negligible creep temperature limits to support EN 13445-3 (Unfired Pressure Vessels - Part 3: Design). Presently the standard assumes “rule-of-thumb” values for no-creep temperatures of ferritic and austenitic steels, 375°C and 425°C correspondingly. It is thought well known that the lower ferritic grades could be creeping below the limit temperature and creep strength enhanced ferritic steels may show significant creep at temperatures well beyond it. Similarly, austenitic steels; nickel and other alloys are likely to have an even wider range of limit temperatures. This paper describes the data assessments and test methods used to determine limit temperatures for a specific set of steels and comparisons are made to other standards and nuclear design codes. The new approaches promote iso-stress testing in the low temperature range and apply Wilshire equation assessments on historical data.
WG59 CEN/TC54工作组起草了一份CEN技术报告,内容是关于如何确定无蠕变和可忽略蠕变温度限制,以支持EN 13445-3(未燃烧压力容器-第3部分:设计)。目前,该标准假定铁素体和奥氏体钢的无蠕变温度的“经验法则”值分别为375°C和425°C。众所周知,低铁素体等级可以在极限温度以下蠕变,而蠕变强度增强的铁素体钢在远远超过极限温度时可能表现出显著的蠕变。同样,奥氏体钢;镍和其他合金的极限温度范围可能更大。本文描述了用于确定一组特定钢的极限温度的数据评估和测试方法,并与其他标准和核设计规范进行了比较。新方法促进了低温范围内的等应力测试,并对历史数据应用Wilshire方程评估。
{"title":"New approaches to determine negligible creep","authors":"G. Baylac, C. Bullough, S. Holmström, W. Smith, A. Tonti, C. Forot","doi":"10.1080/09603409.2022.2135735","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135735","url":null,"abstract":"ABSTRACT A CEN technical report has been drafted by working group WG59 CEN/TC54 on how to determine no- and negligible creep temperature limits to support EN 13445-3 (Unfired Pressure Vessels - Part 3: Design). Presently the standard assumes “rule-of-thumb” values for no-creep temperatures of ferritic and austenitic steels, 375°C and 425°C correspondingly. It is thought well known that the lower ferritic grades could be creeping below the limit temperature and creep strength enhanced ferritic steels may show significant creep at temperatures well beyond it. Similarly, austenitic steels; nickel and other alloys are likely to have an even wider range of limit temperatures. This paper describes the data assessments and test methods used to determine limit temperatures for a specific set of steels and comparisons are made to other standards and nuclear design codes. The new approaches promote iso-stress testing in the low temperature range and apply Wilshire equation assessments on historical data.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"495 1","pages":"668 - 677"},"PeriodicalIF":1.3,"publicationDate":"2022-11-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83474302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Fireside corrosion and deposition on heat exchangers in biomass combustion systems 生物质燃烧系统中热交换器炉边腐蚀与沉积
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-31 DOI: 10.1080/09603409.2022.2138007
S. Mori, T. Sanusi, N. Simms, J. Sumner
ABSTRACT To address climate change, power plants need to switch to greener fuels. One possible fuel is biomass; a carbon neutral/low carbon fuel. However biomasses’ chemistries are both different from coal’s and vary depending on their sources, containing unique levels of the trace elements (e.g., Cl and S) capable of altering the degradation of heat-exchangers. As such, an understanding of the effects of these variations on fireside corrosion is needed. Laboratory testing exposed alloys T91 and TP347HFG in a simulated agricultural product combustion environment at 600°C (up to 1000h; 100h cycles). Three different deposits mixtures were investigated (comprised of KCl, K2SO4, Na2SO4, CaSO4 indifferent percentages) mimicking accelerated corrosion from different biomasses. Corrosion behaviour was found to be dependant on both alloy and deposit chemistries, with the two materials showing different responses. The deposit with lowest KCl showed lowest corrosion damage, while the highest KCl deposit showed more aggressive behaviour.
为了应对气候变化,发电厂需要转向更环保的燃料。一种可能的燃料是生物质;碳中性/低碳燃料。然而,生物质的化学成分与煤的化学成分不同,并因其来源而异,其中含有独特水平的微量元素(如Cl和S),能够改变热交换器的降解。因此,有必要了解这些变化对炉边腐蚀的影响。实验室测试暴露合金T91和TP347HFG在模拟农产品燃烧环境600°C(长达1000h;100 h周期)。研究了三种不同的沉积物混合物(由不同百分比的KCl、K2SO4、Na2SO4和CaSO4组成),模拟不同生物质的加速腐蚀。发现腐蚀行为依赖于合金和沉积化学,两种材料表现出不同的反应。KCl最低的镀层具有最低的腐蚀损伤,而KCl最高的镀层具有更强的腐蚀行为。
{"title":"Fireside corrosion and deposition on heat exchangers in biomass combustion systems","authors":"S. Mori, T. Sanusi, N. Simms, J. Sumner","doi":"10.1080/09603409.2022.2138007","DOIUrl":"https://doi.org/10.1080/09603409.2022.2138007","url":null,"abstract":"ABSTRACT To address climate change, power plants need to switch to greener fuels. One possible fuel is biomass; a carbon neutral/low carbon fuel. However biomasses’ chemistries are both different from coal’s and vary depending on their sources, containing unique levels of the trace elements (e.g., Cl and S) capable of altering the degradation of heat-exchangers. As such, an understanding of the effects of these variations on fireside corrosion is needed. Laboratory testing exposed alloys T91 and TP347HFG in a simulated agricultural product combustion environment at 600°C (up to 1000h; 100h cycles). Three different deposits mixtures were investigated (comprised of KCl, K2SO4, Na2SO4, CaSO4 indifferent percentages) mimicking accelerated corrosion from different biomasses. Corrosion behaviour was found to be dependant on both alloy and deposit chemistries, with the two materials showing different responses. The deposit with lowest KCl showed lowest corrosion damage, while the highest KCl deposit showed more aggressive behaviour.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"27 1","pages":"36 - 47"},"PeriodicalIF":1.3,"publicationDate":"2022-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73511167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Creep rupture properties of ATI 718Plus – an approach to assessing sparse data ATI 718Plus的蠕变断裂性能——一种稀疏数据评估方法
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-31 DOI: 10.1080/09603409.2022.2135721
C. Bullough, E. Debruycker, E. Poggio, M. Schwienheer, M. Spindler
ABSTRACT The nickel-base alloy ATI 718Plus © (UNS N07818) was introduced in 2003 with the intention of providing similar properties to Waspaloy but having the fabricability of Alloy 718. Such characteristics make it of strong interest for use in aeroengines for disk forgings, blades and bolting bar. Within power generation, the advent of higher temperatures in industrial gas turbines, and advanced supercritical steam turbines, the combination of properties and processability make it an increasingly attractive proposition for a range of applications. This paper reports an exploratory creep test programme of beyond 30 kh duration leading to an Interim ECCC Datasheet on ATI 718Plus. It demonstrates how even small volumes of test data can be assessed to produce a datasheet that can be used for preliminary design. In particular, it considers how best to determine the rupture behaviour, by including the data from unfailed tests, using both polynomial and Wilshire Equation models, with coefficients estimated by conventional regression estimation, and also with maximum likelihood methods. Additionally, creep-strain time data are modelled and extrapolated, using simplified equations developed and/or applied within the ECCC in recent work. The results confirm the temperature advantage in creep of 718Plus over Alloy 718. Recommendations of how to assess sparse datasets have also resulted from this work, leading to an expectation that new materials can be developed more quickly and with higher reliability. Nevertheless, there is no substitute for long-term multi-heat testing to prove the predicted behaviour and to examine the stability of materials in the long term.
镍基合金ATI 718Plus©(UNS N07818)于2003年推出,旨在提供与沃斯帕洛伊合金相似的性能,但具有718合金的可制造性。这些特性使其在航空发动机的圆盘锻件、叶片和螺栓杆中具有浓厚的兴趣。在发电领域,高温工业燃气轮机的出现,以及先进的超临界汽轮机,其性能和可加工性的结合使其在一系列应用中越来越有吸引力。本文报告了一个探索性蠕变测试程序,超过30kh持续时间,导致ATI 718Plus上的临时ECCC数据表。它演示了如何评估少量的测试数据以产生可用于初步设计的数据表。特别是,它考虑了如何最好地确定破裂行为,通过使用多项式和Wilshire方程模型,使用传统回归估计估计的系数,以及最大似然方法,包括来自未失败试验的数据。此外,蠕变应变时间数据建模和外推,使用简化方程开发和/或在ECCC最近的工作中应用。结果证实了718Plus在蠕变方面比718合金具有温度优势。关于如何评估稀疏数据集的建议也来自这项工作,导致人们期望新材料可以更快地开发,具有更高的可靠性。然而,没有什么可以替代长期的多热测试来证明预测的行为,并检查材料的长期稳定性。
{"title":"Creep rupture properties of ATI 718Plus – an approach to assessing sparse data","authors":"C. Bullough, E. Debruycker, E. Poggio, M. Schwienheer, M. Spindler","doi":"10.1080/09603409.2022.2135721","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135721","url":null,"abstract":"ABSTRACT The nickel-base alloy ATI 718Plus © (UNS N07818) was introduced in 2003 with the intention of providing similar properties to Waspaloy but having the fabricability of Alloy 718. Such characteristics make it of strong interest for use in aeroengines for disk forgings, blades and bolting bar. Within power generation, the advent of higher temperatures in industrial gas turbines, and advanced supercritical steam turbines, the combination of properties and processability make it an increasingly attractive proposition for a range of applications. This paper reports an exploratory creep test programme of beyond 30 kh duration leading to an Interim ECCC Datasheet on ATI 718Plus. It demonstrates how even small volumes of test data can be assessed to produce a datasheet that can be used for preliminary design. In particular, it considers how best to determine the rupture behaviour, by including the data from unfailed tests, using both polynomial and Wilshire Equation models, with coefficients estimated by conventional regression estimation, and also with maximum likelihood methods. Additionally, creep-strain time data are modelled and extrapolated, using simplified equations developed and/or applied within the ECCC in recent work. The results confirm the temperature advantage in creep of 718Plus over Alloy 718. Recommendations of how to assess sparse datasets have also resulted from this work, leading to an expectation that new materials can be developed more quickly and with higher reliability. Nevertheless, there is no substitute for long-term multi-heat testing to prove the predicted behaviour and to examine the stability of materials in the long term.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"1 1","pages":"655 - 667"},"PeriodicalIF":1.3,"publicationDate":"2022-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73214826","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Creep analysis of a main steam pipe system 某主蒸汽管道系统蠕变分析
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-20 DOI: 10.1080/09603409.2022.2135739
J. Storesund, D. Andersson, J. Rantala, H. Östling, F. Sorsh
ABSTRACT The present work is performed on the main steam pipe system in Heleneholmsverket, a CHP in Sweden and consists of the following parts (i) numerical analysis of the in-service creep behaviour of the pipe system, (ii) creep testing of new and service exposed materials from welded components, (iii) characterisation of the creep damage distribution in creep tested welds of the actual piping. The entire system has been modelled for creep evaluation to make it possible to compare the simulated creep stress and strain distributions in selected welds with observed amounts of creep cavitation, which can be correlated to the accumulated creep strain. Creep data for the analyses were produced by creep testing of service exposed base and weld metals from a pipe weld and a T-piece branch weld from the system. In addition, the creep tested welds were studied metallographically to map the creep damage and make it possible to compare the damage development with the resulting creep stress and strain distributions in the weld. In the previous project also a T-piece branch weld was investigated in a similar way and those results were used for verification of the re-analyses in present project with the updated system model. The following results were achieved: The model of the entire steam pipe system was created in Abaqus and the strain distributions were verified in comparison to a corresponding elastic Caepipe model. The Norton creep law was used for the simulations. In addition, also primary creep was analysed. The effects of primary creep on the long-term creep behaviour was significant and the results shows the importance of including primary creep into the model. There is no effect of starts and stops on the stress and strain distributions in the system during creep. The system analysis results showed enhanced strains up to 2.1% at one bend and 0.5–1.0% in some parts of the system. Although replica testing had not been conducted directly at the bend the high strains indirectly agreed with the observations of small creep cracks had been observed in replica testing of in a weld at one of the ends of the actual bend. Furthermore, several components in the system have been exchanged due to creep crack formation. Moderate levels creep damage was observed in the pipe weld. The analysis of this pipe weld gave somewhat lower creep strains than expected. The stress and strain distributions matched with the maximum principal stress criterion but not with the von Mises stress that Abaqus uses for creep analyses by default. The analysis of the branch weld matched well with observed creep damage distributions whereas the maximum strain level of 0.4% appears to be rather low in comparison to the quite extensive creep damage. However, local constraint and multiaxiality in welds lead to significantly lower creep ductility compared to uniaxial creep and contribute to a reasonable agreement between the strain and the damage levels. The creep tests of service exposed m
目前的工作是在瑞典Heleneholmsverket热电联产的主蒸汽管道系统上进行的,包括以下部分:(i)管道系统在役蠕变行为的数值分析,(ii)焊接部件的新材料和服役暴露材料的蠕变测试,(iii)蠕变测试焊缝中蠕变损伤分布的特征。整个系统已经建立了蠕变评估模型,以便将模拟的蠕变应力和应变分布与观察到的蠕变空化量进行比较,这可以与累积的蠕变应变相关联。用于分析的蠕变数据是通过对系统中管道焊缝和t形分支焊缝的暴露的基座和焊缝金属进行蠕变测试产生的。此外,对蠕变试验焊缝进行金相研究,绘制蠕变损伤图,并将损伤发展与焊缝中蠕变应力和应变分布进行比较。在以前的项目中,也用类似的方法研究了一个t形件分支焊缝,这些结果用于验证本项目中更新的系统模型的再分析。在Abaqus中建立了整个蒸汽管道系统的模型,并与相应的弹性Caepipe模型进行了应变分布验证。采用诺顿蠕变定律进行模拟。此外,还对初蠕变进行了分析。原始蠕变对长期蠕变行为的影响是显著的,结果表明将原始蠕变纳入模型的重要性。在蠕变过程中,启动和停止对系统的应力和应变分布没有影响。系统分析结果表明,在一个弯道处应变增加了2.1%,在系统的某些部分应变增加了0.5-1.0%。虽然没有在弯曲处直接进行复模试验,但在实际弯曲处一端的焊缝复模试验中观察到的高应变与小蠕变裂纹的观察结果间接一致。此外,由于蠕变裂纹的形成,系统中的几个部件已经交换。在管道焊缝处观察到中等程度的蠕变损伤。对该管道焊缝的分析得出的蠕变应变比预期的要低一些。应力和应变分布符合最大主应力准则,但不符合Abaqus默认用于蠕变分析的von Mises应力。分支焊缝的分析结果与观察到的蠕变损伤分布吻合良好,但与相当广泛的蠕变损伤相比,0.4%的最大应变水平显得相当低。然而,与单轴蠕变相比,焊缝的局部约束和多轴性导致蠕变延展性明显降低,并有助于应变和损伤水平之间的合理一致。服役暴露材料的蠕变试验结果表明,诺顿蠕变定律指数相对较高,在最低测试应力下没有向更低的值转移。几乎不可能在更低的应力下进行试验,因此在使用条件下的模拟导致不合理的低蠕变应变。
{"title":"Creep analysis of a main steam pipe system","authors":"J. Storesund, D. Andersson, J. Rantala, H. Östling, F. Sorsh","doi":"10.1080/09603409.2022.2135739","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135739","url":null,"abstract":"ABSTRACT The present work is performed on the main steam pipe system in Heleneholmsverket, a CHP in Sweden and consists of the following parts (i) numerical analysis of the in-service creep behaviour of the pipe system, (ii) creep testing of new and service exposed materials from welded components, (iii) characterisation of the creep damage distribution in creep tested welds of the actual piping. The entire system has been modelled for creep evaluation to make it possible to compare the simulated creep stress and strain distributions in selected welds with observed amounts of creep cavitation, which can be correlated to the accumulated creep strain. Creep data for the analyses were produced by creep testing of service exposed base and weld metals from a pipe weld and a T-piece branch weld from the system. In addition, the creep tested welds were studied metallographically to map the creep damage and make it possible to compare the damage development with the resulting creep stress and strain distributions in the weld. In the previous project also a T-piece branch weld was investigated in a similar way and those results were used for verification of the re-analyses in present project with the updated system model. The following results were achieved: The model of the entire steam pipe system was created in Abaqus and the strain distributions were verified in comparison to a corresponding elastic Caepipe model. The Norton creep law was used for the simulations. In addition, also primary creep was analysed. The effects of primary creep on the long-term creep behaviour was significant and the results shows the importance of including primary creep into the model. There is no effect of starts and stops on the stress and strain distributions in the system during creep. The system analysis results showed enhanced strains up to 2.1% at one bend and 0.5–1.0% in some parts of the system. Although replica testing had not been conducted directly at the bend the high strains indirectly agreed with the observations of small creep cracks had been observed in replica testing of in a weld at one of the ends of the actual bend. Furthermore, several components in the system have been exchanged due to creep crack formation. Moderate levels creep damage was observed in the pipe weld. The analysis of this pipe weld gave somewhat lower creep strains than expected. The stress and strain distributions matched with the maximum principal stress criterion but not with the von Mises stress that Abaqus uses for creep analyses by default. The analysis of the branch weld matched well with observed creep damage distributions whereas the maximum strain level of 0.4% appears to be rather low in comparison to the quite extensive creep damage. However, local constraint and multiaxiality in welds lead to significantly lower creep ductility compared to uniaxial creep and contribute to a reasonable agreement between the strain and the damage levels. The creep tests of service exposed m","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"301 1","pages":"678 - 688"},"PeriodicalIF":1.3,"publicationDate":"2022-10-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73593941","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Creep properties of ASTM A335 P92 pipe parent material and erection welded joint simulation: effect of 1 or 3 PWHT ASTM A335 P92管道母材蠕变性能及安装焊接接头模拟:1或3 PWHT的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-19 DOI: 10.1080/09603409.2022.2135720
A. Gotti, A. Di Gianfrancesco, A. Ferrara, E. Gariboldi, G. Merckling, S. Navone, S. Parodi, E. Poggio, D. Ripamonti, S. Verdino
ABSTRACT Field experience with new generation CSEF steels, such as grade 92, is still quite limited. The Italian Creep Group (GdL) launched a testing effort, to characterise creep performance of a pipe weld joint, representative of true current manufacturing and on-site assembly conditions. A P92 pipe from standard production was supplied by Tenaris and welded by AnsaldoEnergia according to standard procedures. Istituto Italiano della Saldatura qualified the welding procedure. Parent material and cross-weld (after one PWHT) creep and tensile behaviour was investigated according to ECCC requirements. Results were presented at ECCC2017 conference.
新一代CSEF钢(如92级)的现场经验仍然相当有限。意大利蠕变小组(GdL)开展了一项测试工作,以表征管道焊接接头的蠕变性能,代表当前真实的制造和现场装配条件。标准生产的P92管道由Tenaris提供,并由AnsaldoEnergia根据标准程序焊接。意大利Saldatura研究所对焊接过程进行了鉴定。根据ECCC的要求,研究了母材和交叉焊缝(一次PWHT后)的蠕变和拉伸行为。研究结果在ECCC2017会议上公布。
{"title":"Creep properties of ASTM A335 P92 pipe parent material and erection welded joint simulation: effect of 1 or 3 PWHT","authors":"A. Gotti, A. Di Gianfrancesco, A. Ferrara, E. Gariboldi, G. Merckling, S. Navone, S. Parodi, E. Poggio, D. Ripamonti, S. Verdino","doi":"10.1080/09603409.2022.2135720","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135720","url":null,"abstract":"ABSTRACT Field experience with new generation CSEF steels, such as grade 92, is still quite limited. The Italian Creep Group (GdL) launched a testing effort, to characterise creep performance of a pipe weld joint, representative of true current manufacturing and on-site assembly conditions. A P92 pipe from standard production was supplied by Tenaris and welded by AnsaldoEnergia according to standard procedures. Istituto Italiano della Saldatura qualified the welding procedure. Parent material and cross-weld (after one PWHT) creep and tensile behaviour was investigated according to ECCC requirements. Results were presented at ECCC2017 conference.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"46 1","pages":"647 - 654"},"PeriodicalIF":1.3,"publicationDate":"2022-10-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90604534","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Effects of chemical composition and heat treatment on creep properties of Grade 91 steel base metal and welded joint 化学成分及热处理对91级钢母材及焊接接头蠕变性能的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-19 DOI: 10.1080/09603409.2022.2136127
M. Yaguchi, T. Hamaguchi, K. Miki, Y. Yamamoto, K. Nomura, E. Murakami, N. Komai, T. Inukai
ABSTRACT The effects of the chemical composition and heat treatment on the creep properties of Grade 91 steel base metal and welded joint were investigated by conducting creep tests on materials whose Al, Cr, and Ni contents were systematically varied or the normalising and tempering temperatures were varied. The effect of the chemical composition on the creep strength was similar for the base metal and the welded joint. That is, the creep strength decreased with increasing Al content, whereas the Ni content had little effect on the creep strength. Regarding the effect of heat treatment, the creep strength increased with increasing normalising temperature and decreasing tempering temperature for the base metal and the welded joint. The comparison of the test results of the welded joints with those of the base metals revealed a positive correlation between the creep strength of the base metals and that of the welded joints.
通过系统地改变Al、Cr、Ni含量或正火回火温度,对91级钢母材及焊接接头进行蠕变试验,研究了化学成分和热处理对母材及焊接接头蠕变性能的影响。化学成分对母材和焊接接头蠕变强度的影响相似。即蠕变强度随Al含量的增加而降低,而Ni含量对蠕变强度影响不大。在热处理效果方面,随母材和焊接接头正火温度的升高和回火温度的降低,合金的蠕变强度增大。焊接接头蠕变强度与母材蠕变强度的比较表明,母材蠕变强度与焊接接头蠕变强度呈正相关。
{"title":"Effects of chemical composition and heat treatment on creep properties of Grade 91 steel base metal and welded joint","authors":"M. Yaguchi, T. Hamaguchi, K. Miki, Y. Yamamoto, K. Nomura, E. Murakami, N. Komai, T. Inukai","doi":"10.1080/09603409.2022.2136127","DOIUrl":"https://doi.org/10.1080/09603409.2022.2136127","url":null,"abstract":"ABSTRACT The effects of the chemical composition and heat treatment on the creep properties of Grade 91 steel base metal and welded joint were investigated by conducting creep tests on materials whose Al, Cr, and Ni contents were systematically varied or the normalising and tempering temperatures were varied. The effect of the chemical composition on the creep strength was similar for the base metal and the welded joint. That is, the creep strength decreased with increasing Al content, whereas the Ni content had little effect on the creep strength. Regarding the effect of heat treatment, the creep strength increased with increasing normalising temperature and decreasing tempering temperature for the base metal and the welded joint. The comparison of the test results of the welded joints with those of the base metals revealed a positive correlation between the creep strength of the base metals and that of the welded joints.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"67 1","pages":"689 - 701"},"PeriodicalIF":1.3,"publicationDate":"2022-10-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88216575","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Thermomechanical fatigue damage behavior and deformation mechanism of coke drum with Cr-Mo steel Cr-Mo钢焦炭筒的热疲劳损伤行为及变形机理
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-10-11 DOI: 10.1080/09603409.2022.2132720
Zhibing Lu, X. Chen, Z. Fan, J. Dong
ABSTRACT Damage behaviour and deformation mechanism of SA387Gr11CL2 (1.25Cr-0.5Mo) low alloy steel for coke drum in the thermomechanical fatigue regime are investigated. The experimental results indicate that a main macroscopic crack is detected in the gauge section of each testing specimen. Multiple crack initiation sources are observed in the fracture surface. There are a great deal of secondary cracks in the crack propagation region of the fracture surface. Longitudinal-section microcrack initiates on the specimen surface and its propagation path is predominantly transgranular. When the crack propagation arrives at the threshold with the cyclic number increase, crack bifurcation is obviously observed. Fatigue is the dominant damage of SA387Gr11CL2 low alloy steel under the thermomechanical fatigue loading. The dominant deformation mechanism of SA387Gr11CL2 low alloy steel during thermomechanical fatigue cycle is wavy slip of dislocations. The types and morphologies of carbides in SA387Gr11CL2 low alloy steel are not changed after plastic deformation. Graphical abstract
研究了SA387Gr11CL2 (1.25Cr-0.5Mo)低合金钢在热疲劳状态下的损伤行为和变形机理。试验结果表明,各试件的规范截面均存在主要的宏观裂纹。断口表面存在多个起裂源。断裂面裂纹扩展区存在大量的次生裂纹。纵向微裂纹始于试样表面,其扩展路径以穿晶为主。随着循环次数的增加,裂纹扩展到达阈值时,裂纹出现明显的分岔现象。疲劳是SA387Gr11CL2低合金钢在热疲劳载荷作用下的主要损伤形式。SA387Gr11CL2低合金钢在热疲劳循环中的主要变形机制是位错的波状滑移。塑性变形后,SA387Gr11CL2低合金钢中碳化物的种类和形态没有发生变化。图形抽象
{"title":"Thermomechanical fatigue damage behavior and deformation mechanism of coke drum with Cr-Mo steel","authors":"Zhibing Lu, X. Chen, Z. Fan, J. Dong","doi":"10.1080/09603409.2022.2132720","DOIUrl":"https://doi.org/10.1080/09603409.2022.2132720","url":null,"abstract":"ABSTRACT Damage behaviour and deformation mechanism of SA387Gr11CL2 (1.25Cr-0.5Mo) low alloy steel for coke drum in the thermomechanical fatigue regime are investigated. The experimental results indicate that a main macroscopic crack is detected in the gauge section of each testing specimen. Multiple crack initiation sources are observed in the fracture surface. There are a great deal of secondary cracks in the crack propagation region of the fracture surface. Longitudinal-section microcrack initiates on the specimen surface and its propagation path is predominantly transgranular. When the crack propagation arrives at the threshold with the cyclic number increase, crack bifurcation is obviously observed. Fatigue is the dominant damage of SA387Gr11CL2 low alloy steel under the thermomechanical fatigue loading. The dominant deformation mechanism of SA387Gr11CL2 low alloy steel during thermomechanical fatigue cycle is wavy slip of dislocations. The types and morphologies of carbides in SA387Gr11CL2 low alloy steel are not changed after plastic deformation. Graphical abstract","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"44 1","pages":"24 - 35"},"PeriodicalIF":1.3,"publicationDate":"2022-10-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87397865","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Materials at High Temperatures
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1