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Multi-pole ratio single-winding pole-changing permanent magnet motor design and analysis 多极比单绕组换极永磁电机设计与分析
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-08 DOI: 10.1007/s43236-024-00870-w
Liyan Guo, Yi Yang, Huimin Wang

Pole-changing permanent magnet (PCPM) motors have advantages over traditional permanent magnet synchronous motors (PMSM) in high-speed applications. However, changing the pole number of a motor requires reconstructing the stator winding. This increases both the cost and complexity. To solve this problem, a new type of single-winding PCPM motor with a pole-slot combination satisfying the rule of 2pa + 2pb = Z (the sum of the number of poles of the motor before and after the pole-changing is equal to the number of slots) is proposed in this paper. The multi-pole ratio pole-changing of the PCPM motor can be realized by combining the single-winding structure with another single-winding structure that satisfies the pa + pb = Z (the sum of the number of pole pairs of the motor before and after the pole-changing is equal to the number of slots) rule. Through this method, there is no need to reconstruct the stator winding when a pole is changed, Only by changing the phase sequence and direction of the armature current, the switching process is rapid, and the online pole-changing can be realized. This single-winding pole-changing method can flexibly realize the conversion of three pole number modes without increasing the additional winding cost and complexity. Finally, the rationality of the proposed pole-changing method is verified by finite element analysis (FEA).

在高速应用中,换极永磁电机(PCPM)比传统的永磁同步电机(PMSM)更具优势。然而,改变电机的极数需要重建定子绕组。这就增加了成本和复杂性。为解决这一问题,本文提出了一种新型单绕组 PCPM 电机,其极槽组合满足 2pa + 2pb = Z(换极前后电机极数之和等于槽数)规则。通过将单绕组结构与满足 pa + pb = Z(换极前后电机极对数之和等于槽数)规则的另一种单绕组结构相结合,可实现 PCPM 电机的多极比换极。通过这种方法,换极时无需重建定子绕组,只需改变电枢电流的相序和方向,即可快速完成切换过程,实现在线换极。这种单绕组换极方法可以灵活地实现三种极数模式的转换,而不会增加额外的绕组成本和复杂性。最后,通过有限元分析(FEA)验证了所提换极方法的合理性。
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引用次数: 0
Leakage current analysis of three-phase inverter motor drive system with sine wave filter 带正弦波滤波器的三相变频电机驱动系统的泄漏电流分析
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-07-08 DOI: 10.1007/s43236-024-00872-8
Seongmi Park, Taehoon Chin, Sungmin Lee, Younghoon Cho

Using gallium nitride (GaN) transistors in motor drive systems presents challenges because of their high dv/dt characteristics. Compared with silicon (Si) transistors, GaN transistors cause a higher leakage current in the bearing. This phenomenon results in a bearing corrosion problem in the motor, consequently shortening its lifespan. In response to these challenges, an output filter placed between an inverter and the motor has been studied recently. This paper compares the leakage current in a permanent magnet synchronous motor (PMSM) drive system driven by a GaN inverter without and with a sine wave filter. By modeling the impedance of the leakage current path, this paper confirms the possibility of reducing leakage current with the application of the sine wave filter. Experimental results show that using the sine wave filter reduces the leakage current by 32.24% at full load.

由于氮化镓(GaN)晶体管具有高 dv/dt 特性,因此在电机驱动系统中使用氮化镓晶体管面临着挑战。与硅(Si)晶体管相比,氮化镓晶体管在轴承中会产生较大的漏电流。这种现象会导致电机轴承腐蚀问题,从而缩短电机的使用寿命。为了应对这些挑战,最近有人对变频器和电机之间的输出滤波器进行了研究。本文比较了无正弦波滤波器和有正弦波滤波器的氮化镓逆变器驱动的永磁同步电机(PMSM)驱动系统中的泄漏电流。通过对泄漏电流路径的阻抗建模,本文证实了应用正弦波滤波器降低泄漏电流的可能性。实验结果表明,使用正弦波滤波器后,满载时的漏电流降低了 32.24%。
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引用次数: 0
Assessment of vertical shifted carrier schemes for sinusoidal pulsewidth modulation 正弦脉宽调制垂直移位载波方案评估
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-26 DOI: 10.1007/s43236-024-00828-y
Bhavana Kadiyala, Muthukumar Paramasivan, R. Bensraj

The carrier modulated sinusoidal pulsewidth modulation scheme has been acknowledged for its fundamental fortification and harmonic reduction in DC–AC conversion. This study is focused on how to get a variable output voltage with the least harmonics by changing the amplitude of the carrier wave vertically instead of modulating the reference wave (conventional SPWM). This paper proposes four control schemes for achieving the maximum fundamental voltage in a three phase voltage source inverter. The four schemes are single edge carrier shifted with (i) fixed reference and (ii) variable reference, and double edge carrier shifted with (iii) fixed reference and (iv) variable reference. In addition, the reverse modulation index and mutual modulation index are introduced as new control variables for examination. These schemes are simulated with a three phase inverter and the performance is compared with conventional sinusoidal pulsewidth modulation using MATLAB R2021. The amplitude of the fundamental voltage and the corresponding THD are reported. Digital implementations of the proposed schemes are premeditated by using VHDL language and ModelSim. The validity of the proposed schemes is experimentally investigated through a laboratory prototype of a three phase inverter module incorporated with an FPGA Spartan 6 device. This prototype is tested with a three phase induction motor as the load. The fundamental voltage and THD for the existing and proposed schemes are reported.

载波调制正弦脉宽调制方案因其在直流-交流转换中的基波强化和谐波降低作用而广受认可。本研究的重点是如何通过垂直改变载波的振幅而不是调制参考波(传统 SPWM)来获得谐波最小的可变输出电压。本文提出了四种控制方案,以实现三相电压源逆变器的最大基波电压。这四种方案分别是单边载波移频(i)固定参考波和(ii)可变参考波,以及双边载波移频(iii)固定参考波和(iv)可变参考波。此外,还引入了反向调制指数和互调指数作为新的控制变量进行检验。使用 MATLAB R2021 对这些方案进行了仿真,并将其性能与传统的正弦脉宽调制进行了比较。报告了基波电压的幅值和相应的总谐波失真(THD)。使用 VHDL 语言和 ModelSim 对拟议方案的数字实现进行了预演。建议方案的有效性通过一个三相逆变器模块实验室原型和 FPGA Spartan 6 器件进行了实验研究。该原型以三相感应电机为负载进行测试。报告了现有方案和建议方案的基波电压和总谐波失真(THD)。
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引用次数: 0
Adaptable sliding mode observer-based sensorless control with harmonic current compensation for dual three-phase PMSMs 基于滑动模式观测器的自适应无传感器控制,用于双三相 PMSM 电机的谐波电流补偿
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-24 DOI: 10.1007/s43236-024-00863-9
Qingqing Yuan, Yanyin Ma, Yuyong Huang, Kun Xia, Yibo Yu

To improve the adaptability of sensorless control in the full-speed range of a dual three-phase permanent magnet synchronous motor (DTP-PMSM), an improved sensorless control strategy based on a variable-gain super twisting algorithm sliding mode observer (VGSTA-SMO) along with harmonic component compensation has been introduced in this paper. First, the super twisting algorithm sliding mode observer (STA-SMO) is introduced to reduce the inherent chattering phenomenon of traditional SMOs. Then, the variable gain of this STA-SMO is designed to improve the observation adaptability at different rotor speeds. Meanwhile, considering that the harmonic components, especially at low rotor speeds, in the stator current can affect the observation accuracy of this VGSTA-SMO, a least mean squares adaptive notch filter (LMS-ANF) is employed to implement online harmonic compensation. Finally, comparative experiments with different methods in the full-speed range are conducted and compared to verify the effectiveness of the proposed novel sensorless control strategy whose observation deviation is about 2% even when the rotor speed is as low as 100 rpm.

为了提高无传感器控制在双三相永磁同步电机(DTP-PMSM)全速范围内的适应性,本文引入了一种基于可变增益超扭曲算法滑动模态观测器(VGSTA-SMO)和谐波分量补偿的改进型无传感器控制策略。首先,引入了超扭曲算法滑模观测器(STA-SMO),以减少传统滑模观测器固有的颤振现象。然后,设计了该 STA-SMO 的可变增益,以提高不同转子速度下的观测适应性。同时,考虑到定子电流中的谐波成分(尤其是在低转速时)会影响 VGSTA-SMO 的观测精度,因此采用了最小均方差自适应陷波滤波器(LMS-ANF)来实现在线谐波补偿。最后,在全速范围内进行了不同方法的对比实验,验证了所提出的新型无传感器控制策略的有效性,即使转子转速低至 100 rpm,其观测偏差也只有约 2%。
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引用次数: 0
35 kW isolated fuel-cell DC–DC converter design based on PWM resonant converter with hybrid switch structure 基于混合开关结构 PWM 谐振转换器的 35 kW 隔离燃料电池 DC-DC 转换器设计
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00864-8
Seung-Min Nam, Young-Joo Kim, Jae-Hyuck Choi, Min-Kyo Jung, Jun-Young Lee

This paper presents the design of a 35 kW isolated fuel-cell DC–DC converter (FDC) with a hybrid switch structure. By utilizing a circuit structure and pulse-width modulation (PWM) method that enables the use of insulated-gate bipolar transistors (IGBTs), the price is reduced without a significant efficiency degradation even at frequencies of tens of kHz when compared to using all silicon carbide metal–oxide–semiconductor field-effect transistors (SiC-MOSFETs). The proposed converter is based on a PWM resonant converter, which has good switching characteristics and low-voltage stresses on the switching devices. However, it suffers from high cost owing to heavy current stresses. This problem can be solved using a hybrid switch structure that adopts IGBTs in the leading-leg switches. Considering the wide variations in the input and output voltages, the design of the main parameters, the selection of power semiconductors considering the switching characteristics, and the frequency selection method are presented. The feasibility of the proposed FDC design is verified using a prototype implemented with an output power of 35 kW (input voltage = 330–610 V and output voltage = 450–850 V) and a switching frequency of 40 kHz.

本文介绍了采用混合开关结构的 35 千瓦隔离式燃料电池直流-直流转换器(FDC)的设计。通过采用可使用绝缘栅双极晶体管(IGBT)的电路结构和脉宽调制(PWM)方法,与使用全碳化硅金属氧化物半导体场效应晶体管(SiC-MOSFET)相比,即使在几十千赫兹的频率下,价格也不会明显降低。拟议的转换器基于 PWM 谐振转换器,具有良好的开关特性,对开关器件的电压应力较低。然而,由于电流应力较大,它的成本较高。采用混合开关结构可以解决这一问题,该结构在前导脚开关中采用了 IGBT。考虑到输入和输出电压的巨大变化,本文介绍了主要参数的设计、考虑开关特性的功率半导体的选择以及频率选择方法。利用输出功率为 35 kW(输入电压 = 330-610 V,输出电压 = 450-850 V)、开关频率为 40 kHz 的原型验证了所提出的 FDC 设计的可行性。
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引用次数: 0
PCB-embedded solenoid inductors with different magnetic cores 具有不同磁芯的 PCB 嵌入式螺线管电感器
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00861-x
KaiCheng Zheng, Lei Liu, YiJun Chen, MengJie Cheng, GuoHua Bai, Yang Feng, JiaLiang Zhang, XiaoAn Wang, Chen Tian, ZhengMin Zhang, TingCong Ye, NingNing Wang

The design, modeling, fabrication, and characterization of three types of printed circuit board (PCB)-integrated solenoid inductors using air core and two embedded magnetic cores are demonstrated in this paper. The fabrication applies a double-side PCB process to form the inductor windings. A cavity for accommodating the magnetic cores is created in the middle of the PCB. Two types of magnetic cores fabricated using in-house developed proprietary processes are applied as magnetic cores for the inductors. One of these cores is made out of FeSiAl magnetic powder, while the other is made out of laminated NiFe thin films. The size of the inductor is 5 mm × 3 mm × 1.56 mm. The quality factor of the FeSiAl powder core inductor reaches its peak value of 36.6 at 40 MHz. The NiFe multilayer thin-film core inductor obtains the highest inductance (22.48 nH) at 10 MHz but has a lower quality factor compared with the two other inductors. The tested saturation current of both magnetic core inductors is greater than 3 A. The inductors are also tested in a Buck converter switching at 10 MHz with an input voltage of 4 V, output voltage of 1 V, and load current of 1 A. The FeSiAl powder core inductor has the lowest loss of 115 mW, thereby suggesting that embedding the pre-made powder cores or multilayer thin-film cores is a good option for manufacturing PCB-integrated inductors. The powder core approach tends to yield an excellent high frequency performance, while the multilayer thin-film core option allows the integration of the magnetic thin-film process into the PCB fabrication flow to reduce costs and improve reliability for volume production.

本文展示了使用空气磁芯和两个嵌入式磁芯的三种印刷电路板(PCB)集成螺线管电感器的设计、建模、制造和特性分析。制作过程采用双面印刷电路板工艺来形成电感器绕组。印刷电路板中间有一个容纳磁芯的空腔。电感器的磁芯采用两种类型的磁芯,它们都是利用内部开发的专有工艺制作而成。其中一种磁芯由铁硅铝(FeSiAl)磁粉制成,另一种则由层压镍铁薄膜制成。电感器的尺寸为 5 毫米 × 3 毫米 × 1.56 毫米。铁硅铝磁粉芯电感器的品质因数在 40 MHz 时达到 36.6 的峰值。镍铁合金多层薄膜磁芯电感器在 10 MHz 时电感值最高(22.48 nH),但与其他两个电感器相比,其品质因数较低。这两种磁芯电感器的测试饱和电流都大于 3 A。这些电感器还在一个 10 MHz 的降压转换器中进行了测试,该转换器的输入电压为 4 V,输出电压为 1 V,负载电流为 1 A。铁硅铝粉末磁芯电感器的损耗最低,仅为 115 mW,这表明嵌入预制粉末磁芯或多层薄膜磁芯是制造 PCB 集成电感器的良好选择。粉末磁芯方法往往能产生出色的高频性能,而多层薄膜磁芯方法则能将磁性薄膜工艺集成到印刷电路板制造流程中,从而降低成本并提高批量生产的可靠性。
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引用次数: 0
Integrated filtering choke for SMPS with enhanced EMI noise suppression performance 用于 SMPS 的集成滤波扼流圈,具有更强的 EMI 噪声抑制性能
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00868-4
Kaining Fu, Zhiyong Qiu, Wei Chen

With the widespread application of EMI filters, a method to improve power density has become a main concern in switch mode power supplies. Many previous works have been done for improving the EMI filtering performance of chokes. This article investigates an integrated choke structure that can minimize the leakage magnetic flux, enlarge the DM inductance, and improve the DM noise suppression performance. Compared to discrete EMI filter inductors, the proposed stacked choke scheme can integrate CM and DM chokes into toroidal cores by applying a combination of different types of toroidal cores. The proposed inductor can exhibit better DC magnetic saturation characteristic. Finite Element Method (FEM) simulations, impedance measurement, insertion loss and conducted EMI noise spectrums (150 kHz–30 MHz) are used to validate the accuracy of the theoretical analysis and the proposed equivalent magnetic reluctance models.

随着 EMI 滤波器的广泛应用,提高功率密度的方法已成为开关电源的主要关注点。以前有许多研究都是为了提高扼流圈的 EMI 滤波性能。本文研究了一种集成扼流圈结构,它能最大限度地减少漏磁通量,增大 DM 电感,提高 DM 噪声抑制性能。与分立式 EMI 滤波器电感器相比,所提出的叠层扼流圈方案可通过组合使用不同类型的环形磁芯,将 CM 和 DM 扼流圈集成到环形磁芯中。建议的电感器能表现出更好的直流磁饱和特性。有限元法(FEM)模拟、阻抗测量、插入损耗和传导 EMI 噪声频谱(150 kHz-30 MHz)用于验证理论分析和所提等效磁阻模型的准确性。
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引用次数: 0
Torque ripple reduction strategy for switched reluctance motor based on segmented non-linear correction torque sharing function 基于分段非线性修正转矩分担函数的开关磁阻电机转矩纹波降低策略
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00867-5
Tong Ben, Hongliang Wang, Long Chen, Yongchao Zhang, Libing Jing

The traditional torque sharing function (TSF) strategy can lead to large torque ripple and copper consumption in switched reluctance motors (SRMs) due to the limitation of the voltage in the phase change interval. In this paper, an improvement scheme is proposed to address this problem. First, a segmented non-linear correction TSF (SN-TSF) is proposed. Then with the torque ripple and copper consumption of the SRM as optimization objectives, the proposed SN-TSF values are optimized using the velocity control particle swarm optimization (VCPSO) algorithm based on the particle velocity–boundary relationship. The optimal parameters are used to obtain the optimal SN-TSF curves with different loading torques and speeds. Experimental results show that the proposed SN-TSF strategy reduces the torque ripple by 40.17% and 66.5%, and the peak phase currents by 5.058 A and 5.371 A under two different operating conditions, which demonstrates the effectiveness of this strategy.

由于换相间电压的限制,传统的转矩分担功能(TSF)策略会导致开关磁阻电机(SRM)产生较大的转矩纹波和铜消耗。本文提出了一种改进方案来解决这一问题。首先,提出了一种分段非线性校正 TSF(SN-TSF)。然后,以 SRM 的扭矩纹波和铜消耗为优化目标,使用基于粒子速度-边界关系的速度控制粒子群优化(VCPSO)算法对提出的 SN-TSF 值进行优化。优化参数用于获得不同加载扭矩和速度下的最佳 SN-TSF 曲线。实验结果表明,在两种不同的运行条件下,所提出的 SN-TSF 策略分别将扭矩纹波降低了 40.17% 和 66.5%,将峰值相电流降低了 5.058 A 和 5.371 A,证明了该策略的有效性。
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引用次数: 0
Comparison of long cable impedances using multiphysics and equivalent circuit models 利用多物理场和等效电路模型比较长电缆阻抗
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00859-5
Byungju Bae, Taehoon Chin, Xuanxi Liu, Younghoon Cho

When a long cable is included in power conversion systems, it causes adverse effects, such as voltage spikes and ringing at load terminals. These nonideal voltages can break the insulation of electric machines, such as transformers and motors, and reduce their lifespan. To estimate such voltage characteristics, cable impedance should be modeled on the basis of the cable length. In this paper, two cable impedance models, a multiphysics model and an equivalent circuit model, are introduced. The multiphysics model using Ansys Q3D Extractor is suggested in consideration of the structure, material, and length of a practical cable. Meanwhile, the equivalent circuit model can be quickly utilized to examine voltage spikes and frequency. The accuracy of the proposed models is verified through simulation and the experimental results based on a motor drive system equipped with 30 and 100-m cables.

当电力转换系统中包含长电缆时,会产生不利影响,如负载终端的电压尖峰和振铃。这些非理想电压会破坏变压器和电机等电机的绝缘,并缩短其使用寿命。为估算此类电压特性,应根据电缆长度建立电缆阻抗模型。本文介绍了两种电缆阻抗模型,一种是多物理场模型,另一种是等效电路模型。考虑到实际电缆的结构、材料和长度,建议使用 Ansys Q3D Extractor 建立多物理场模型。同时,等效电路模型可快速用于检查电压尖峰和频率。通过仿真和基于配备 30 米和 100 米电缆的电机驱动系统的实验结果,验证了所提模型的准确性。
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引用次数: 0
Prediction error compensation method of FCSMPC for converter based on neural network 基于神经网络的变流器 FCSMPC 预测误差补偿方法
IF 1.4 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-06-21 DOI: 10.1007/s43236-024-00862-w
Kun Shen, Haoxiang Chen, Mengmei Zhang, Mengyao Wu

FCSMPC is a classical converter predictive control algorithm whose control performance is affected by the prediction error of the prediction model. In classical predictive control theory, the feedback correction mechanism is used to compensate for such prediction error. However, when this strategy is directly applied to the FCSMPC algorithm, the prediction error cannot be easily calculated. To address the prediction error compensation problem of FCSMPC, this paper proposes a prediction error compensation method based on neural network. A neural network prediction model is also constructed based on the timing characteristics of prediction error signals. The prediction error of this prediction model at the next moment is calculated by the designed neural network model, and then the output of the prediction model is compensated at the current moment. To improve the anti-interference performance of FCSMPC, the MRSVD algorithm is used to filter the prediction error sample data and the neural networks are trained by these sample data. The adaptability of the prediction error calculation is further improved by combining offline training with the online calculation of the neural network. A simulation model of the proposed method is then constructed using MATLAB, and simulation results show that the control performance of the FCSMPC algorithm is improved and that the effectiveness and feasibility of the proposed method are verified.

FCSMPC 是一种经典的转换器预测控制算法,其控制性能受预测模型预测误差的影响。在经典预测控制理论中,反馈修正机制被用来补偿这种预测误差。然而,将这一策略直接应用于 FCSMPC 算法时,预测误差并不容易计算。针对 FCSMPC 的预测误差补偿问题,本文提出了一种基于神经网络的预测误差补偿方法。根据预测误差信号的时序特征,本文还构建了一个神经网络预测模型。通过设计的神经网络模型计算该预测模型在下一时刻的预测误差,然后对预测模型的输出进行当前时刻的补偿。为了提高 FCSMPC 的抗干扰性能,采用 MRSVD 算法对预测误差样本数据进行过滤,并通过这些样本数据对神经网络进行训练。通过将离线训练与神经网络的在线计算相结合,进一步提高了预测误差计算的适应性。仿真结果表明,FCSMPC 算法的控制性能得到了改善,验证了所提方法的有效性和可行性。
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引用次数: 0
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Journal of Power Electronics
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