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Effects of composite coatings on pool boiling performance characteristics in demineralized water 复合涂层对脱盐水池沸腾性能特征的影响
Nitish Kumar, Pradyumna Ghosh, P. Shukla, Roopchand Tandon
Nucleate boiling is known for its high heat transfer capacity which occurs at a reasonably low temperature difference between the surface and saturated liquid due to the rapid vaporization process. The vaporization process and boiling heat transfer (BHT) primarily depend on surface morphology and wettability. In this article, surface morphology and wettability of smooth copper surfaces have been altered by coating with binary oxide nanoparticles. Three different combinations of composite coatings: TiO2/SiO2, TiO2/Al2O3 and SiO2/Al2O3 are considered and pool boiling performances have been investigated in demineralized water. Samples have been prepared using electrophoretic deposition techniques in binary oxide nanofluid of 0.1 wt. % concentration. The coating was performed for a fixed duration of 10 min in a medium of hybrid nanofluids of TiO2/SiO2, TiO2/Al2O3 and SiO2/Al2O3 which are referred to as S1, S2 and S3, respectively, in the text. The surface morphology, wettability and coating layer thickness of the sample are varied with the coating duration. The smooth copper surface is hydrophilic while coated samples are hydrophobic by nature. Experiments were carried out on all surfaces, and the results were compared with the smooth copper surface. The maximum enhancements in BHT coefficient for surfaces S1, S2 and S3 are 38%, 43% and 59%, respectively, corresponding to heat flux of ∼275,∼ 200 and ∼220 kW/m2. The reduction in boiling incipient temperature is 0.7, 3.6 and 4.4°C, respectively.
众所周知,核沸腾具有很高的传热能力,由于其快速汽化过程,在表面和饱和液体之间的温差相当低的情况下就能实现传热。汽化过程和沸腾传热(BHT)主要取决于表面形态和润湿性。本文通过二元氧化物纳米颗粒涂层改变了光滑铜表面的表面形态和润湿性。三种不同的复合涂层组合:考虑了三种不同的复合涂层组合:TiO2/SiO2、TiO2/Al2O3 和 SiO2/Al2O3,并研究了在去矿物质水中的池沸腾性能。样品是在浓度为 0.1 wt. % 的二元氧化物纳米流体中使用电泳沉积技术制备的。在 TiO2/SiO2、TiO2/Al2O3 和 SiO2/Al2O3 混合纳米流体(文中分别称为 S1、S2 和 S3)介质中进行了 10 分钟的固定镀膜。样品的表面形态、润湿性和镀层厚度随镀膜时间的长短而变化。光滑的铜表面具有亲水性,而涂层样品则具有疏水性。对所有表面都进行了实验,并将结果与光滑铜表面进行了比较。表面 S1、S2 和 S3 的 BHT 系数分别提高了 38%、43% 和 59%,对应的热通量分别为 ∼275、∼200 和 ∼220 kW/m2。沸腾初期温度分别降低了 0.7、3.6 和 4.4°C。
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引用次数: 0
Torque generation using synthetic jet actuators 利用合成射流致动器产生扭矩
Vardhan Mittal, Venugopal Arumuru
This article presents a novel method of utilizing the thrust generated by synthetic jet actuators to generate torque. Piezoelectric-based synthetic jet actuators were used to create a device with two isolated cavities and orifices. Weight balance and hotwire anemometry were used to quantify the thrust generated by the synthetic jet actuator. Each orifice provides a maximum thrust of 0.15gf, thereby generating a net maximum torque of 17.17gf mm. The torque generated can be used to produce a rotary motion. Such a novel device may be useful where a high-momentum rotary jet may be employed for heat transfer and mixing enhancement.
本文介绍了一种利用合成射流致动器产生的推力来产生扭矩的新方法。压电式合成射流致动器被用来制造一个具有两个隔离腔和孔的装置。重量平衡和热线风速测量被用来量化合成射流致动器产生的推力。每个孔口可提供 0.15gf 的最大推力,从而产生 17.17gf mm 的净最大扭矩。产生的扭矩可用于产生旋转运动。这种新颖的装置可用于利用高动量旋转射流进行传热和增强混合。
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引用次数: 0
Numerical investigation of corrugated wall configuration on hydrothermal performance and irreversibility characteristics 波纹壁构造对水热性能和不可逆特性的数值研究
Brajesh Kumar Kanchan, Guddakesh Kumar Chandan, Mohd Aslam
Improving thermal performance while minimizing pressure differences and irreversibility characteristics remains a persistent challenge in thermo-mechanical systems. This study investigates a corrugated channel with different profiles (triangular, square, and elliptical) for steady, laminar, incompressible, and mixed convective flow through a backward-facing step. The impact of corrugated wall geometrical characteristics, such as height, width, and angle, on hydrothermal performance is explored. Additionally, the study investigates the influence of inline and staggered arrangements for various channel configurations. The finite element method is employed for numerical investigation of thermohydraulic and irreversibility characteristics. Results, presented through streamlines, contours, and line plots, reveal a significant modulation of reattachment length based on corrugate architecture. Notably, the local Nusselt number is highest at the initial interaction with the corrugated channel, regardless of the channel configuration. Hydrothermal measurements highlight elliptical configurations as optimal, exhibiting a 60% improvement in thermal performance compared to a non-corrugated channel. Moreover, increasing corrugate height results in higher Nusselt numbers, pressure drops, and irreversibility. Reduced corrugate width leads to a higher Nusselt number due to the formation of a secondary recirculation zone. An elliptical corrugate with a 0° angle inclination yields the highest Nusselt number by facilitating a stronger recirculation zone. Thus, optimal corrugated wall configuration involves higher height, lower width, and no angle inclination, emphasizing the significant impact of these parameters on hydrothermal performance and their importance as design characteristics.
在改善热性能的同时,尽量减少压力差和不可逆特性仍然是热机械系统中的一项长期挑战。本研究调查了不同剖面(三角形、方形和椭圆形)的波纹通道,以研究通过后向台阶的稳定流、层流、不可压缩流和混合对流。研究探讨了波纹壁的几何特征(如高度、宽度和角度)对水热性能的影响。此外,该研究还探讨了各种通道配置的直列和交错排列的影响。采用有限元法对热流特性和不可逆特性进行数值研究。通过流线、等值线和线图显示的结果表明,基于波纹结构的再附着长度发生了显著变化。值得注意的是,无论波纹通道的结构如何,在与波纹通道初始相互作用时,局部努塞尔特数都是最高的。水热测量结果表明,椭圆形结构是最佳结构,与无波纹通道相比,热性能提高了 60%。此外,增加波纹高度可提高努塞尔特数、压降和不可逆性。波纹宽度减小会导致二级再循环区的形成,从而提高努塞尔特数。倾角为 0° 的椭圆形波纹可形成更强的再循环区,从而产生最高的努塞尔特数。因此,最佳的波纹壁配置包括较高的高度、较低的宽度和无倾角,这强调了这些参数对水热性能的重要影响以及它们作为设计特征的重要性。
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引用次数: 0
Machine learning approach for prediction analysis of aluminium alloy on the surface roughness using CO2 laser machining 使用二氧化碳激光加工铝合金表面粗糙度的机器学习预测分析方法
Vikas Sharma, Jaiinder Preet Singh, Roshan Raman, G. Bathla, Abhineet Saini
A comprehensive analysis investigated the impact of cutting speed, nozzle diameter, gas pressure and the addition of SiC and ZrO2 particles on the surface quality of aluminum alloy 6062. The correlation between experimental and predicted values was established using deep neural network (DNN), support vector machine regression and response surface methodology. To validate the models, root mean squared error and mean absolute error were computed for four hidden layers with the DNN approach. The surface roughness was significantly affected by the higher cutting speed (3000 mm/min) and lower nitrogen gas pressure (10 bar). The results from the developed models closely matched experimental data. Additionally, the study analyzed the impact of laser parameters on crack width due to rapid thermal changes. The scanning electron microscopy, energy-dispersive X-ray spectroscopy and optical microscopy were utilized to examine the laser-cut surface's microstructure for crack formation analysis.
综合分析研究了切削速度、喷嘴直径、气体压力以及添加 SiC 和 ZrO2 颗粒对铝合金 6062 表面质量的影响。利用深度神经网络(DNN)、支持向量机回归和响应面方法建立了实验值和预测值之间的相关性。为验证模型,计算了 DNN 方法下四个隐藏层的均方根误差和平均绝对误差。较高的切削速度(3000 毫米/分钟)和较低的氮气压力(10 巴)对表面粗糙度有明显影响。所建立模型的结果与实验数据非常吻合。此外,研究还分析了快速热变化导致的激光参数对裂纹宽度的影响。利用扫描电子显微镜、能量色散 X 射线光谱仪和光学显微镜检查了激光切割表面的微观结构,以分析裂纹的形成。
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引用次数: 0
Numerical investigation of corrugated wall configuration on hydrothermal performance and irreversibility characteristics 波纹壁构造对水热性能和不可逆特性的数值研究
Brajesh Kumar Kanchan, Guddakesh Kumar Chandan, Mohd Aslam
Improving thermal performance while minimizing pressure differences and irreversibility characteristics remains a persistent challenge in thermo-mechanical systems. This study investigates a corrugated channel with different profiles (triangular, square, and elliptical) for steady, laminar, incompressible, and mixed convective flow through a backward-facing step. The impact of corrugated wall geometrical characteristics, such as height, width, and angle, on hydrothermal performance is explored. Additionally, the study investigates the influence of inline and staggered arrangements for various channel configurations. The finite element method is employed for numerical investigation of thermohydraulic and irreversibility characteristics. Results, presented through streamlines, contours, and line plots, reveal a significant modulation of reattachment length based on corrugate architecture. Notably, the local Nusselt number is highest at the initial interaction with the corrugated channel, regardless of the channel configuration. Hydrothermal measurements highlight elliptical configurations as optimal, exhibiting a 60% improvement in thermal performance compared to a non-corrugated channel. Moreover, increasing corrugate height results in higher Nusselt numbers, pressure drops, and irreversibility. Reduced corrugate width leads to a higher Nusselt number due to the formation of a secondary recirculation zone. An elliptical corrugate with a 0° angle inclination yields the highest Nusselt number by facilitating a stronger recirculation zone. Thus, optimal corrugated wall configuration involves higher height, lower width, and no angle inclination, emphasizing the significant impact of these parameters on hydrothermal performance and their importance as design characteristics.
在改善热性能的同时,尽量减少压力差和不可逆特性仍然是热机械系统中的一项长期挑战。本研究调查了不同剖面(三角形、方形和椭圆形)的波纹通道,以研究通过后向台阶的稳定流、层流、不可压缩流和混合对流。研究探讨了波纹壁的几何特征(如高度、宽度和角度)对水热性能的影响。此外,该研究还探讨了各种通道配置的直列和交错排列的影响。采用有限元法对热流特性和不可逆特性进行数值研究。通过流线、等值线和线图显示的结果表明,基于波纹结构的再附着长度发生了显著变化。值得注意的是,无论波纹通道的结构如何,在与波纹通道初始相互作用时,局部努塞尔特数都是最高的。水热测量结果表明,椭圆形结构是最佳结构,与无波纹通道相比,热性能提高了 60%。此外,增加波纹高度可提高努塞尔特数、压降和不可逆性。波纹宽度减小会导致二级再循环区的形成,从而提高努塞尔特数。倾角为 0° 的椭圆形波纹可形成更强的再循环区,从而产生最高的努塞尔特数。因此,最佳的波纹壁配置包括较高的高度、较低的宽度和无倾角,这强调了这些参数对水热性能的重要影响以及它们作为设计特征的重要性。
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引用次数: 0
Investigation of mechanical and tribological behavior of Al-Ni-Co-MWCNT composites prepared by powder metallurgy technique 粉末冶金技术制备的 Al-Ni-Co-MWCNT 复合材料的力学和摩擦学行为研究
Rama Thirumurugan, M. Padmanaban, T. Ramkumar, D. Shanmugam
The intended research is to improve the mechanical and tribological properties of Al-Ni-Co alloy by reinforcing the alloy with multiwall carbon nanotubes (MWCNT) using powder metallurgy. In this work MWCNT content varied from 0.5, 1.0, and 1.5 as wt. % and mixed with the Al-Ni-Co matrix. The composites are fabricated by cold compaction and conventional sintering technique. The presence of homogenous distribution was analyzed by using scanning electron microscope (SEM) with energy dispersive spectroscopy. The hardness of the composites was also explored by using Vickers' indentation and found that porosity plays a vital role and it directly influences the hardness and the mechanical properties. The wear behavior of the composites was measured using the Pin-on-Disc method at room temperature. The results revealed that 84.5Al-10Ni-4Co-1.5MWCNT possessed less volume loss (0.458 mm3) and coefficient of friction (0.45) compared to other samples. After wear analysis, the surface morphology was analyzed using SEM. The outcome of the research is MWCNT plays a vital role to improve the mechanical and tribological properties of Al-Ni-Co composites.
本研究的目的是利用粉末冶金法用多壁碳纳米管 (MWCNT) 增强铝-镍-钴合金,从而改善其机械和摩擦学性能。在这项工作中,MWCNT 的重量百分比分别为 0.5、1.0 和 1.5,并与铝-镍-钴基体混合。复合材料是通过冷压实和传统烧结技术制成的。使用扫描电子显微镜(SEM)和能量色散光谱分析了复合材料的均匀分布。此外,还使用维氏压痕法检测了复合材料的硬度,发现孔隙率起着至关重要的作用,它直接影响着硬度和机械性能。在室温下,使用针盘法测量了复合材料的磨损行为。结果显示,与其他样品相比,84.5Al-10Ni-4Co-1.5MWCNT 的体积损失(0.458 立方毫米)和摩擦系数(0.45)更小。磨损分析后,使用扫描电镜分析了表面形态。研究结果表明,MWCNT 在改善铝-镍-钴复合材料的机械和摩擦学性能方面发挥了重要作用。
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引用次数: 0
Machine learning approach for prediction analysis of aluminium alloy on the surface roughness using CO2 laser machining 使用二氧化碳激光加工铝合金表面粗糙度的机器学习预测分析方法
Vikas Sharma, Jaiinder Preet Singh, Roshan Raman, G. Bathla, Abhineet Saini
A comprehensive analysis investigated the impact of cutting speed, nozzle diameter, gas pressure and the addition of SiC and ZrO2 particles on the surface quality of aluminum alloy 6062. The correlation between experimental and predicted values was established using deep neural network (DNN), support vector machine regression and response surface methodology. To validate the models, root mean squared error and mean absolute error were computed for four hidden layers with the DNN approach. The surface roughness was significantly affected by the higher cutting speed (3000 mm/min) and lower nitrogen gas pressure (10 bar). The results from the developed models closely matched experimental data. Additionally, the study analyzed the impact of laser parameters on crack width due to rapid thermal changes. The scanning electron microscopy, energy-dispersive X-ray spectroscopy and optical microscopy were utilized to examine the laser-cut surface's microstructure for crack formation analysis.
综合分析研究了切削速度、喷嘴直径、气体压力以及添加 SiC 和 ZrO2 颗粒对铝合金 6062 表面质量的影响。利用深度神经网络(DNN)、支持向量机回归和响应面方法建立了实验值和预测值之间的相关性。为验证模型,计算了 DNN 方法下四个隐藏层的均方根误差和平均绝对误差。较高的切削速度(3000 毫米/分钟)和较低的氮气压力(10 巴)对表面粗糙度有明显影响。所建立模型的结果与实验数据非常吻合。此外,研究还分析了快速热变化导致的激光参数对裂纹宽度的影响。利用扫描电子显微镜、能量色散 X 射线光谱仪和光学显微镜检查了激光切割表面的微观结构,以分析裂纹的形成。
{"title":"Machine learning approach for prediction analysis of aluminium alloy on the surface roughness using CO2 laser machining","authors":"Vikas Sharma, Jaiinder Preet Singh, Roshan Raman, G. Bathla, Abhineet Saini","doi":"10.1177/09544089241231093","DOIUrl":"https://doi.org/10.1177/09544089241231093","url":null,"abstract":"A comprehensive analysis investigated the impact of cutting speed, nozzle diameter, gas pressure and the addition of SiC and ZrO2 particles on the surface quality of aluminum alloy 6062. The correlation between experimental and predicted values was established using deep neural network (DNN), support vector machine regression and response surface methodology. To validate the models, root mean squared error and mean absolute error were computed for four hidden layers with the DNN approach. The surface roughness was significantly affected by the higher cutting speed (3000 mm/min) and lower nitrogen gas pressure (10 bar). The results from the developed models closely matched experimental data. Additionally, the study analyzed the impact of laser parameters on crack width due to rapid thermal changes. The scanning electron microscopy, energy-dispersive X-ray spectroscopy and optical microscopy were utilized to examine the laser-cut surface's microstructure for crack formation analysis.","PeriodicalId":506108,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering","volume":"81 9","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139784589","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Critical review on thermal performance enhancement techniques for flat plate solar collectors 平板太阳能集热器热性能提升技术评述
Kumar Gaurav, Suresh Kant Verma
Supply of energy against continuous increase in energy demand is a great challenge for the present time. This has compelled the researchers to develop energy-efficient and performance-enhanced devices. Solar energy, being the capable source to supply the clean energy can be harvested with the help of flat plate solar collectors (FPSCs). In order to enhance the thermal performance of FPSC researchers have considered various aspects, for example, design modification, heat transfer fluid having enhanced thermophysical properties, use of nanofluids, reduction in heat loss, use of enhancement devices, use of phase change materials and porous materials. The present article describes in detail these methods and compares the results obtained by the respective researches. Experimental as well as numerical works have also been presented. A comprehensive review for the thermal performance enhancement techniques used in FPSC has been presented. The objective of this review is to provide a valuable framework for evaluating and comparing different techniques for enhancing FPSC performance. The review aims to help identify the most appropriate approach and gaps in current research and proposes potential areas for future enhancements, which is expected to assist researchers.
在能源需求持续增长的情况下供应能源是当前面临的一个巨大挑战。这迫使研究人员开发高能效、高性能的设备。太阳能是提供清洁能源的最佳来源,可借助平板太阳能集热器(FPSC)来获取。为了提高平板太阳能集热器的热性能,研究人员从多方面进行了考虑,例如,修改设计、使用热物理性能更强的导热流体、使用纳米流体、减少热损失、使用增强装置、使用相变材料和多孔材料。本文详细介绍了这些方法,并对各自的研究结果进行了比较。文章还介绍了实验和数值工作。文章对用于 FPSC 的热性能增强技术进行了全面综述。本综述旨在为评估和比较不同的 FPSC 性能增强技术提供一个有价值的框架。该综述旨在帮助确定最合适的方法和当前研究中存在的差距,并提出未来改进的潜在领域,希望对研究人员有所帮助。
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引用次数: 0
Effects of composite coatings on pool boiling performance characteristics in demineralized water 复合涂层对脱盐水池沸腾性能特征的影响
Nitish Kumar, Pradyumna Ghosh, P. Shukla, Roopchand Tandon
Nucleate boiling is known for its high heat transfer capacity which occurs at a reasonably low temperature difference between the surface and saturated liquid due to the rapid vaporization process. The vaporization process and boiling heat transfer (BHT) primarily depend on surface morphology and wettability. In this article, surface morphology and wettability of smooth copper surfaces have been altered by coating with binary oxide nanoparticles. Three different combinations of composite coatings: TiO2/SiO2, TiO2/Al2O3 and SiO2/Al2O3 are considered and pool boiling performances have been investigated in demineralized water. Samples have been prepared using electrophoretic deposition techniques in binary oxide nanofluid of 0.1 wt. % concentration. The coating was performed for a fixed duration of 10 min in a medium of hybrid nanofluids of TiO2/SiO2, TiO2/Al2O3 and SiO2/Al2O3 which are referred to as S1, S2 and S3, respectively, in the text. The surface morphology, wettability and coating layer thickness of the sample are varied with the coating duration. The smooth copper surface is hydrophilic while coated samples are hydrophobic by nature. Experiments were carried out on all surfaces, and the results were compared with the smooth copper surface. The maximum enhancements in BHT coefficient for surfaces S1, S2 and S3 are 38%, 43% and 59%, respectively, corresponding to heat flux of ∼275,∼ 200 and ∼220 kW/m2. The reduction in boiling incipient temperature is 0.7, 3.6 and 4.4°C, respectively.
众所周知,核沸腾具有很高的传热能力,由于其快速汽化过程,在表面和饱和液体之间的温差相当低的情况下就能实现传热。汽化过程和沸腾传热(BHT)主要取决于表面形态和润湿性。本文通过二元氧化物纳米颗粒涂层改变了光滑铜表面的表面形态和润湿性。三种不同的复合涂层组合:考虑了三种不同的复合涂层组合:TiO2/SiO2、TiO2/Al2O3 和 SiO2/Al2O3,并研究了在去矿物质水中的池沸腾性能。样品是在浓度为 0.1 wt. % 的二元氧化物纳米流体中使用电泳沉积技术制备的。在 TiO2/SiO2、TiO2/Al2O3 和 SiO2/Al2O3 混合纳米流体(文中分别称为 S1、S2 和 S3)介质中进行了 10 分钟的固定镀膜。样品的表面形态、润湿性和镀层厚度随镀膜时间的长短而变化。光滑的铜表面具有亲水性,而涂层样品则具有疏水性。对所有表面都进行了实验,并将结果与光滑铜表面进行了比较。表面 S1、S2 和 S3 的 BHT 系数分别提高了 38%、43% 和 59%,对应的热通量分别为 ∼275、∼200 和 ∼220 kW/m2。沸腾初期温度分别降低了 0.7、3.6 和 4.4°C。
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引用次数: 0
Critical review on thermal performance enhancement techniques for flat plate solar collectors 平板太阳能集热器热性能提升技术评述
Kumar Gaurav, Suresh Kant Verma
Supply of energy against continuous increase in energy demand is a great challenge for the present time. This has compelled the researchers to develop energy-efficient and performance-enhanced devices. Solar energy, being the capable source to supply the clean energy can be harvested with the help of flat plate solar collectors (FPSCs). In order to enhance the thermal performance of FPSC researchers have considered various aspects, for example, design modification, heat transfer fluid having enhanced thermophysical properties, use of nanofluids, reduction in heat loss, use of enhancement devices, use of phase change materials and porous materials. The present article describes in detail these methods and compares the results obtained by the respective researches. Experimental as well as numerical works have also been presented. A comprehensive review for the thermal performance enhancement techniques used in FPSC has been presented. The objective of this review is to provide a valuable framework for evaluating and comparing different techniques for enhancing FPSC performance. The review aims to help identify the most appropriate approach and gaps in current research and proposes potential areas for future enhancements, which is expected to assist researchers.
在能源需求持续增长的情况下供应能源是当前面临的一个巨大挑战。这迫使研究人员开发高能效、高性能的设备。太阳能是提供清洁能源的最佳来源,可借助平板太阳能集热器(FPSC)来获取。为了提高平板太阳能集热器的热性能,研究人员从多方面进行了考虑,例如,修改设计、使用热物理性能更强的导热流体、使用纳米流体、减少热损失、使用增强装置、使用相变材料和多孔材料。本文详细介绍了这些方法,并对各自的研究结果进行了比较。文章还介绍了实验和数值工作。文章对用于 FPSC 的热性能增强技术进行了全面综述。本综述旨在为评估和比较不同的 FPSC 性能增强技术提供一个有价值的框架。该综述旨在帮助确定最合适的方法和当前研究中存在的差距,并提出未来改进的潜在领域,希望对研究人员有所帮助。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering
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