Driven by advancements in human–machine collaboration technology, waste recycling enterprises are increasingly pursuing innovative production methodologies. Nevertheless, in practical human–machine collaborative partial disassembly tasks, task variability, process uncertainty, and multi-objective conflicts persist, rendering existing approaches inadequate for balancing efficiency, economic performance, and energy consumption. To address these challenges, this paper introduces a discrete Kepler optimization algorithm integrated with Q-learning (QLS-KOA) to resolve the human–machine collaborative disassembly line balancing problem (HRC-PDLBP), with the objective of simultaneously optimizing load distribution, disassembly profit, and energy consumption. At first, a two-dimensional coding scheme is designed to transform the continuous Kepler optimization algorithm into a discrete form, thereby generating high-quality initial solutions well-suited to the problem’s characteristics. Then, a Q-learning based local search framework is proposed to dynamically adjust the proportion of four HRC-PDLBP-specific local search operators in response to variations in the solution state. Considering that the solution space of HRC-PDLBP can dynamically change with task attributes and constraints, a Q-learning local search framework is introduced to make the intelligent agents efficiently capture optimization directions, discover global optimal solutions, and avoid local optima in dynamic environments. Finally, comparative experiments on multiple benchmark instances indicate that QLS-KOA achieves higher solution accuracy, faster convergence, and better solution diversity than state-of-the-art algorithms, while simultaneously reducing energy consumption and improving disassembly profit. Furthermore, a real case study on Tesla Model S battery module confirms that QLS-KOA generates practical and efficient disassembly schemes, and demonstrates significant advantages in terms of overall performance, sustainability, and industrial applicability.
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