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Mb-RRT: A curvature-constrained path planning framework for cable-driven snake-arm manipulators in confined environments Mb-RRT:一个曲率约束的路径规划框架,用于受限环境下的电缆驱动蛇臂机械臂
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-05 DOI: 10.1016/j.advengsoft.2025.104081
Chang Liu, Detao Wan, Zhe Wang, Dean Hu
Robotic manipulators used in confined operational environments, such as next-generation nuclear facilities, must satisfy demanding requirements. These include remote operability, spatial adaptability, and resilience to environmental constraints. This paper presents a curvature-constrained path planning framework based on the Multi-branch Rapidly-Exploring Random Tree (Mb-RRT) algorithm, specifically designed for a cable-driven snake-arm manipulator tasked with inspection operations in restricted workspaces. The Mb-RRT algorithm integrates direction-aware nearest-node selection, curvature-compliant path extension, and a multi-path reuse mechanism enabled by a Path Pass Diagram (PP-Diagram) and Connection Relationship Matrix (CR-Matrix). These enhancements significantly improve search efficiency and path feasibility in cluttered environments with limited curvature freedom. Simulation studies indicate that under a 26° joint deflection constraint, feasible paths were successfully generated in 92.2 % of cases within 500 iterations. When the iteration limit was extended to 10,000, the success rate increased to 100 %. The proposed framework is further validated through experimental deployment, achieving terminal positioning errors below 2.02 mm. These results confirm the effectiveness and practical applicability of the Mb-RRT framework as a planning module for curvature-constrained motion in snake-arm manipulators operating under spatially restrictive conditions.
在诸如下一代核设施等受限操作环境中使用的机器人操作器必须满足苛刻的要求。这些包括远程操作性、空间适应性和对环境约束的弹性。本文提出了一种基于多分支快速探索随机树(Mb-RRT)算法的曲率约束路径规划框架,专门为在受限工作空间中执行检测任务的缆索驱动蛇臂机械臂设计。Mb-RRT算法集成了方向感知的最近节点选择、曲率兼容的路径扩展以及通过路径通道图(PP-Diagram)和连接关系矩阵(CR-Matrix)实现的多路径复用机制。这些改进显著提高了在曲率受限的杂乱环境下的搜索效率和路径可行性。仿真研究表明,在26°关节挠度约束下,500次迭代生成可行路径的成功率为92.2%。当迭代限制扩展到10,000次时,成功率增加到100%。通过实验部署进一步验证了该框架,实现了终端定位误差在2.02 mm以下。这些结果证实了Mb-RRT框架作为空间约束条件下蛇形臂机械臂曲率约束运动规划模块的有效性和实用性。
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引用次数: 0
Numerical study of explosive–soil contact angle effects on blast pressure and crater morphology with TNT and aluminized explosives 炸药-土接触角对TNT和镀铝炸药爆炸压力和爆坑形态影响的数值研究
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-05 DOI: 10.1016/j.advengsoft.2025.104085
Kyung Bo Lee , Tae Hee Lee , Yena Lee , Jung-Wuk Hong
Blast pressure propagation and crater morphology from surface detonations are governed by explosive type, geometry, soil properties, and the position of the explosive relative to the soil. In this study, multi-material arbitrary Lagrange–Eulerian (MMALE) simulations are conducted to investigate the effects of contact angle variations on blast pressure and crater morphology for TNT and Aluminized Enhanced Blast Explosive (AEBE). The discretized MMALE model is verified by comparing the results with experimental results, and the blast pressure and crater morphology are accurately predicted. Numerical simulations reveal that contact angle variations lead to nonlinear changes in blast pressure and crater morphology. AEBE produces consistently higher peak overpressure than TNT, and crater aspect ratio and volume are strongly influenced by contact angle. Polynomial regression models effectively characterize the nonlinear and systematic variations associated with contact angle changes. An effective methodology is established to evaluate the effects of variations in contact angle with both TNT and AEBE.
地表爆炸产生的爆炸压力传播和弹坑形态受炸药类型、几何形状、土壤性质以及炸药相对于土壤的位置的影响。本文采用多材料任意拉格朗日-欧拉(MMALE)模拟方法,研究了接触角变化对TNT和镀铝增强炸药(AEBE)爆炸压力和爆坑形态的影响。通过与实验结果的对比,验证了离散化MMALE模型的正确性,准确预测了爆炸压力和弹坑形态。数值模拟表明,接触角的变化会导致爆炸压力和弹坑形态的非线性变化。AEBE产生的峰值超压始终高于TNT,且弹坑长径比和体积受接触角的影响较大。多项式回归模型有效地表征了与接触角变化相关的非线性和系统变化。建立了一种有效的方法来评估TNT和AEBE对接触角变化的影响。
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引用次数: 0
modOpt: A modular development environment and library for optimization algorithms modOpt:用于优化算法的模块化开发环境和库
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-08 DOI: 10.1016/j.advengsoft.2025.104084
Anugrah Jo Joshy, John T. Hwang
Applications of numerical optimization span a wide range of fields, from finance and economics to the natural sciences and engineering. Optimization techniques employed in each field are specialized to exploit the structure of the underlying problems. As optimization problems grow in scale and complexity, they uncover bottlenecks in existing optimization algorithms and necessitate further specialization of the algorithms. Such specialization requires expert knowledge of the underlying mathematical theory and the software implementation of current algorithms. However, currently available optimization libraries lack the modularity, transparency, and accessibility needed for customization and experimentation, as they often provide only monolithic implementations of algorithms. To overcome the challenges posed by this limitation in algorithm development and education, we present modOpt, an open-source Python framework designed to facilitate the construction, customization, and study of optimization algorithms. Its modular architecture enables students and researchers to tailor existing algorithms to new applications by only altering the relevant modules, eliminating the need to understand or reimplement an algorithm in its entirety. The framework is written entirely in Python and supports both novice and advanced users through clear documentation, built-in visualization, and fully transparent implementations of pedagogical algorithms. To facilitate testing and benchmarking of new algorithms, the framework features interfaces to modeling frameworks such as OpenMDAO and CSDL, interfaces to general-purpose optimization algorithms such as SNOPT and SLSQP, and an interface to the CUTEst test problem set. This level of interoperability—spanning 12 external algorithms, 10 pedagogical algorithms, 4 modeling tools, and a benchmark test set—is unique to modOpt and is not available in other optimization libraries. In this paper, we present the software architecture of modOpt, review its various features, discuss several educational and performance-oriented algorithms within modOpt, and present numerical studies illustrating its unique capabilities. modOpt is available as an open-source project on GitHub at https://github.com/lsdolab/modopt, with comprehensive documentation hosted at https://modopt.readthedocs.io/.
数值优化的应用跨越了广泛的领域,从金融和经济学到自然科学和工程。每个领域所采用的优化技术都是专门用于开发潜在问题的结构。随着优化问题在规模和复杂性上的增长,它们揭示了现有优化算法中的瓶颈,并需要进一步专业化算法。这种专业化要求对基础数学理论和当前算法的软件实现具有专业知识。然而,目前可用的优化库缺乏定制和实验所需的模块化、透明性和可访问性,因为它们通常只提供算法的整体实现。为了克服算法开发和教育中的这种限制所带来的挑战,我们提出了modOpt,一个开源Python框架,旨在促进优化算法的构建,定制和研究。它的模块化架构使学生和研究人员能够通过改变相关模块来定制现有算法以适应新的应用,从而消除了理解或重新实现整个算法的需要。该框架完全用Python编写,并通过清晰的文档、内置的可视化和教学算法的完全透明实现支持新手和高级用户。为了便于对新算法进行测试和基准测试,该框架提供了与建模框架(如OpenMDAO和CSDL)的接口、与通用优化算法(如SNOPT和SLSQP)的接口以及与CUTEst测试问题集的接口。这种级别的互操作性——跨越12个外部算法、10个教学算法、4个建模工具和一个基准测试集——是modOpt独有的,在其他优化库中是不可用的。在本文中,我们介绍了modOpt的软件架构,回顾了它的各种功能,讨论了modOpt中的几个教育和面向性能的算法,并提出了数值研究来说明其独特的功能。modOpt是GitHub上的一个开源项目,网址是https://github.com/lsdolab/modopt,全面的文档托管在https://modopt.readthedocs.io/。
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引用次数: 0
A geometric volume of fluid-based multiphase flow solver extension to the reacting flow solver, PeleLM 基于几何体积流体的多相流求解器对反应流求解器PeleLM的扩展
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-06 DOI: 10.1016/j.advengsoft.2025.104074
Hyoungwoo Kim , Robert Chiodi , Marc Day , Yong Jea Kim , Dong-hyuk Shin
A new algorithm is presented to simulate multiphase flows with surface tension in a pathway for spray combustion simulation. The algorithm combines capabilities from two open-source packages, including the interface reconstruction library (IRL), a library of computational geometry routines to enable the volume of fluid (VOF) method, and PeleLM, a solver for the reacting Navier-Stokes equations. Additionally, surface tension is implemented using the continuum surface force (CSF) model with an improved height function technique in the volume fraction field. Spurious errors in volume fraction arising from our combined strategy are corrected through a topology-based method that improves both numerical stability and accuracy. Multiple validation simulations are conducted, including (i) translations and rotations of Zalesak’s disk, (ii) a stationary circular droplet with surface tension, (iii) an oscillating elliptical droplet, and (iv) three-dimensional deformation of a spherical droplet. Results indicate that the combined scheme retains the favorable properties of each of the component algorithms.
提出了一种新的喷雾燃烧模拟路径中具有表面张力的多相流模拟算法。该算法结合了两个开源包的功能,包括接口重建库(IRL),一个支持流体体积(VOF)方法的计算几何例程库,以及PeleLM,一个反应Navier-Stokes方程的求解器。此外,使用连续表面力(CSF)模型和改进的体积分数场高度函数技术来实现表面张力。通过基于拓扑的方法修正了由我们的组合策略引起的体积分数的杂散误差,该方法提高了数值稳定性和精度。进行了多个验证模拟,包括(i) Zalesak圆盘的平移和旋转,(ii)具有表面张力的静止圆形液滴,(iii)振荡椭圆液滴,以及(iv)球形液滴的三维变形。结果表明,该组合方案保留了各组成算法的优点。
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引用次数: 0
Prediction models of deflection and damage reliability for laterally impacted CFST based on data-driven technology 基于数据驱动技术的横向冲击钢管混凝土挠度和损伤可靠性预测模型
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2026-01-05 DOI: 10.1016/j.advengsoft.2025.104094
Nan Xu, Yanhui Liu, Hongjin Chen, Ming Gao
Concrete filled steel tube (CFST) columns are vulnerable to lateral impact from automobiles, ships and derailed trains as global transportation rapidly expands. The theoretical research about impact response is challenging as it involves a series of physical phenomena. This research aims to establish simplified mathematic model to evaluate CFST deflection and damage reliability through machine learning techniques, where input features contain 11 variables. 410 impact specimens were gathered and they were divided at 8:2 ratio for model training and testing. Nine hybrid algorithms were created, IGWO (Improved Grey Wolf Optimizer)-Ann (artificial neural networks) performed the best deflection prediction with correlation coefficient of 0.90. The simplified model of deflection was established, and its computational efficiency is substantially superior to theoretical methods. The credibility of IGWO-Ann was verified by Shapley Additive exPlanations analysis. Furthermore, the explicit equations of damage probability and damage reliability were proposed. Sensitivity analysis indicated that section outer diameter and steel strength influence dramatically damage probability. Finally, an impact-resistant procedure was suggested, which provides an efficient, user-friendly and precise method for structural engineers.
随着全球交通运输的迅速扩张,钢管混凝土(CFST)柱容易受到汽车、船舶和出轨列车的横向冲击。由于冲击响应涉及一系列物理现象,其理论研究具有一定的挑战性。本研究旨在通过机器学习技术建立CFST挠度和损伤可靠性评估的简化数学模型,其中输入特征包含11个变量。收集410个冲击试件,按8:2的比例进行模型训练和试验。建立了9种混合算法,其中IGWO (Improved Grey Wolf Optimizer)-Ann (artificial neural networks)的偏转预测效果最好,相关系数为0.90。建立了挠度的简化模型,其计算效率大大优于理论方法。通过Shapley加性解释分析验证了IGWO-Ann的可信度。在此基础上,建立了损伤概率和损伤可靠度的显式方程。敏感性分析表明,截面外径和钢强度对损伤概率影响较大。最后,提出了一种抗冲击程序,为结构工程师提供了一种高效、方便和精确的方法。
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引用次数: 0
Development and testing of a new pore network algorithm for modeling flows of power law fluids in porous media 模拟幂律流体在多孔介质中的流动的一种新的孔隙网络算法的开发和测试
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-22 DOI: 10.1016/j.advengsoft.2025.104091
S.A. Filimonov , A.I. Pryazhnikov , D.V. Guzei , A.V. Minakov
The paper presents the results of the development of an original mathematical model and a numerical algorithm for pore network modeling of non-Newtonian flows of power law fluids in microchannel media. The pore network model is based on an original method of connecting one-dimensional and three-dimensional CFD solvers into a conjugated hydrodynamic model with a common pressure field. The non-Newtonian properties of a liquid are taken into account in a pore network model by setting a generalized resistance coefficient. An original microfluidic chips simulating fractured and porous rock were created to test the developed numerical method of pore network modeling of non-Newtonian flows. The flow of polymer solutions in a microfluidic chip has been studied experimentally. Testing has shown that the pore network algorithm for the case of a non-Newtonian (power law) flow in a single circular tube coincides with the analytical solution with an error below 0.01 %. The average uncertainty in determining the pressure drop in a microfluidic chip by the proposed algorithm over a wide range of fluid flow rates and their rheological characteristics does not exceed 10 %. At the same time, the computational efficiency of the pore network model is demonstrated to be 180 times of magnitude higher than that of the CFD model for a fractured microchip model and to be 720 times for a porous microchip model, all other things being equal and with close accuracy compared to the experiment.
本文介绍了微通道介质中幂律流体非牛顿流动的原始数学模型和数值算法的发展结果。孔隙网络模型是基于将一维和三维CFD求解器连接成具有共同压力场的共轭水动力模型的原始方法。在孔隙网络模型中,通过设置广义阻力系数来考虑液体的非牛顿性质。为验证所建立的非牛顿流体孔隙网络数值模拟方法,制作了模拟裂隙多孔岩石的原始微流控芯片。对聚合物溶液在微流控芯片中的流动进行了实验研究。实验表明,单圆管内非牛顿(幂律)流的孔网络算法与解析解吻合,误差小于0.01%。在较宽的流体流速和流变特性范围内,用该算法确定微流控芯片压降的平均不确定度不超过10%。同时,在其他条件相同的情况下,孔隙网络模型的计算效率比裂缝型微芯片模型的计算效率高180倍,比多孔型微芯片模型的计算效率高720倍。
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引用次数: 0
Isogeometric free vibration analysis of size-dependent functionally graded graphene origami-enabled auxetic metamaterial microplates supported by Winkler/Pasternak/Kerr foundation Winkler/Pasternak/Kerr基础支持的尺寸相关功能梯度石墨烯折纸辅助超材料微板等几何自由振动分析
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-18 DOI: 10.1016/j.advengsoft.2025.104088
Wei Chen , Dingding Wang , Ping Xiang , Peng Shi , Junsong Hu
In this research, a concise and efficient numerical approach is presented to explore the size-dependent free vibration behavior of functionally graded (FG) microplates composed of graphene origami (GOri)-enabled auxetic metamaterial (GOEAM), supported by Winkler, Pasternak, or Kerr foundations. The FG microplate is modeled as a multilayered structure composed of isotropic and homogeneous GOEAM layers, with a stepwise GOri dispersion through the thickness. At the same time, AI-assisted micromechanical modeling using genetic programming (GP) techniques are employed to precisely describe the complex material behavior. In addition, a refined plate theory involving four independent variables is adopted to incorporate both bending responses and shear effects. To address size-dependent phenomena, the modified couple stress theory (MCST), which introduces an intrinsic material length scale parameter (MLSP), is embedded within the conventional continuum mechanics framework. Thereafter, applying Hamilton’s principle, the weak formulation governing the size-dependent free vibration of the FG-GOEAM microplate placed on Winkler, Pasternak, or Kerr-type foundations is established. The corresponding numerical results are then acquired using the isogeometric analysis (IGA) technique. After validating the convergence and efficacy of the methodology presented herein, an extensive investigation was conducted to examine how several factors such as GOri dispersion pattern, weight fraction, folding degree, MLSP, and foundation stiffness affect the free vibration performance of the FG metamaterial microplates. The study demonstrates that the inclusion of MLSP alters how the frequencies of FG-GOEAM microplates varies with changes in GOri weight fraction and folding degree. Specifically, in general, an increase in the MLSP accentuates the increasing trend of frequency as GOri weight fraction rises, and gradually transforms the decreasing trend of frequency with the reduction of GOri folding degree into an increasing one. Additionally, the Pasternak shear layer coefficient and the Kerr foundation's intermediate shear layer coefficient dominantly influence the microplates' frequency.
在这项研究中,提出了一种简洁而有效的数值方法来探索由石墨烯折纸(GOri)激活的auxetic超材料(GOEAM)组成的功能梯度(FG)微板的尺寸相关自由振动行为,这些微板由Winkler、Pasternak或Kerr基础支撑。FG微孔板被建模为由各向同性和均匀的GOEAM层组成的多层结构,在厚度上具有逐步的GOri色散。同时,采用遗传规划(GP)技术进行人工智能辅助微力学建模,精确描述复杂的材料行为。此外,采用一种包含四个自变量的精细化板理论来考虑弯曲响应和剪切效应。为了解决尺寸相关现象,修正耦合应力理论(MCST)引入了固有材料长度尺度参数(MLSP),并将其嵌入到传统的连续介质力学框架中。然后,应用Hamilton原理,建立了控制FG-GOEAM微孔板放置在Winkler、Pasternak或kerr型基础上随尺寸变化的自由振动的弱公式。然后利用等几何分析(IGA)技术得到相应的数值结果。在验证了本文提出的方法的收敛性和有效性之后,进行了广泛的研究,以研究诸如GOri色散模式、重量分数、折叠度、MLSP和基础刚度等几个因素如何影响FG超材料微孔板的自由振动性能。研究表明,MLSP的加入改变了FG-GOEAM微孔板频率随GOri重量分数和折叠程度的变化。总体而言,MLSP的增加强化了频率随GOri权重分数增加而增加的趋势,并将频率随GOri折叠程度降低而减少的趋势逐渐转化为增加的趋势。此外,帕斯捷尔纳克剪切层系数和克尔基础中间剪切层系数对微板频率影响较大。
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引用次数: 0
A physics-informed neural network and singular value decomposition framework for actuator placement optimization in cable dome 一种基于物理信息的神经网络和奇异值分解框架用于索穹顶作动器位置优化
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-02-01 Epub Date: 2025-12-27 DOI: 10.1016/j.advengsoft.2025.104092
Jin Wang , Mingliang Zhu , Jiahao Cao , Jiamin Guo , Zhiwei Miao
The cable dome is widely recognized for its lightweight, structural efficiency, and ease of length adjustment for active displacement control. However, achieving effective active control critically depends on the optimal placement of actuators. This paper proposes a physics-informed neural network (PINN) and singular value decomposition (SVD) framework to optimize actuator placement. Specifically, we introduce a PINN-based loss function that simultaneously incorporates structural control accuracy and essential physical constraints, enhancing the optimization efficiency and accuracy. The use of SVD within the PINN framework systematically extracts dominant sensitivity directions from the structural response sensitivity matrix, significantly reducing computational complexity and improving predictive capability. The approach is validated through numerical studies involving four different cable dome configurations. Results demonstrate that the developed method achieves substantial reductions (over 85 %) in structural displacement, while requiring actuators on only 5–10 % of structural elements. The proposed method provides a practical, efficient, and reliable solution for actuator placement, addressing a critical engineering challenge in active control of cable domes.
索穹顶结构因其重量轻、结构效率高、便于主动位移控制的长度调节而得到广泛认可。然而,实现有效的主动控制关键取决于执行器的最佳位置。本文提出了一种基于物理信息的神经网络(PINN)和奇异值分解(SVD)框架来优化执行器的位置。具体来说,我们引入了一个基于pup的损失函数,它同时结合了结构控制精度和基本物理约束,提高了优化效率和精度。在PINN框架内使用奇异值分解系统地从结构响应灵敏度矩阵中提取优势灵敏度方向,显著降低了计算复杂度,提高了预测能力。通过四种不同的电缆穹顶结构的数值研究验证了该方法的有效性。结果表明,所开发的方法实现了结构位移的大幅减少(超过85%),而只需要在5 - 10%的结构单元上使用致动器。所提出的方法为执行器的放置提供了一种实用、高效、可靠的解决方案,解决了电缆穹顶主动控制中的关键工程挑战。
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引用次数: 0
Finite element modelling and experimental validation of two-roller vertical forward flow forming process of EN36B steel EN36B钢双辊垂直正向流成形过程的有限元建模与实验验证
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-01-01 Epub Date: 2025-11-13 DOI: 10.1016/j.advengsoft.2025.104063
Acar Can Kocabıçak , Kyle Nelson , Saeed Althamer , Senai Yalçınkaya , Gregor Kosec , Lihua Wang , Magd Abdel Wahab
Flow forming is a high-precision metal forming process used to produce thin-walled, rotationally symmetric components with enhanced mechanical properties. This study investigates the two-roller vertical forward flow forming process for EN36B steel through Finite Element Analysis (FEA) using FORGE® NxT 4.0, complemented by experimental validation. Material properties of EN36B steel, including elasticity, thermal, physical, and plasticity characteristics, were modelled with JmatPro software to ensure accurate simulations. Experimental trials included microstructural characterisation, hardness testing, surface roughness evaluation, and twist measurements to validate the numerical model. The FEA simulations provided critical insights into key process parameters such as Von Mises stress, strain, Latham-Cockroft damage, and force dynamics. Defects such as bulging and material build-up were effectively predicted and modelled. Dimensional accuracy was assessed using 3D GOM scanning, revealing a maximum thickness error of 0.3 mm. Discrepancies in force measurements between simulations and experiments were minimal, with deviations of 6.5 % for radial forces and 2.5 % for axial forces. Surface roughness improved significantly, with values decreasing from 2.1 μm Ra to 0.7 μm Ra after vertical forward flow forming.
Furthermore, the hardness increased from 186 HV to 260 MPa (around 40 %) after the forming due to the work hardening process with plasticity. Tensile stress of the workpiece increased from 620 MPa to 880 MPa without an additional heat treatment process. Due to the roller's high force on the workpiece's outer surface, the hardness testing revealed a maximum value of 279 HV on the outer surface, reducing to a minimum of 236 HV closer to the inner surface. The hardness error between FEA and experimental results is around 2 %. Electron Backscatter Diffraction (EBSD) analysis indicated higher grain deformation at the outside surface compared to the middle and inner surface of the flow-formed tube. The vertical forward flow forming process reached a maximum temperature of approximately 200 °C, which was efficiently managed through water cooling. The study highlights the utility of Arbitrary Lagrangian-Eulerian (ALE) formulations and remeshing techniques in simulating complex deformation patterns. These methods provide critical insights for optimising the flow forming process and advancing the manufacture of EN36B steel components.
流动成形是一种高精度的金属成形工艺,用于生产具有增强机械性能的薄壁、旋转对称部件。采用FORGE®NxT 4.0软件对EN36B钢的双辊垂直正向流成形过程进行了有限元分析,并进行了实验验证。利用JmatPro软件对EN36B钢的材料性能进行建模,包括弹性、热、物理和塑性特性,以确保模拟的准确性。实验包括微观组织表征、硬度测试、表面粗糙度评估和捻度测量来验证数值模型。有限元模拟提供了关键工艺参数的关键见解,如Von Mises应力、应变、Latham-Cockroft损伤和力动力学。缺陷,如胀形和材料堆积有效地预测和建模。使用3D GOM扫描评估尺寸精度,显示最大厚度误差为0.3 mm。模拟和实验之间的力测量差异很小,径向力的偏差为6.5%,轴向力的偏差为2.5%。垂直正向流动成形后,表面粗糙度从2.1 μm Ra降至0.7 μm Ra。成形后的硬度由186hv提高到260mpa(约40%),这是由于塑性加工硬化过程。工件的拉伸应力从620 MPa增加到880 MPa,无需额外的热处理工艺。由于滚轮对工件外表面施加较大的力,硬度测试显示,工件外表面的硬度最大值为279 HV,靠近工件内表面的硬度最小值为236 HV。有限元分析结果与实验结果的硬度误差在2%左右。电子背散射衍射(EBSD)分析表明,流动成形管的外表面晶粒变形比中、内表面大。垂直正向流动成形过程的最高温度约为200℃,通过水冷却有效地控制了这一温度。该研究强调了任意拉格朗日-欧拉(ALE)公式和重网格技术在模拟复杂变形模式中的实用性。这些方法为优化流动成形工艺和推进EN36B钢部件的制造提供了关键的见解。
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引用次数: 0
Rigid-flexible coupling dynamic modeling and adaptive intelligent composite control for a novel redundantly actuated flexible parallel robot 一种新型冗余驱动柔性并联机器人的刚柔耦合动力学建模与自适应智能复合控制
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2026-01-01 Epub Date: 2025-11-06 DOI: 10.1016/j.advengsoft.2025.104048
Dong Liang , Manjun Cui , Shiyou Li , Boyan Chang , Zhen Wang , Junpeng Zhang
Due to complex nonlinear closed-loop constraints and structural flexibility, the dynamic modeling and control issue on flexible parallel robots is much more challenging compared to serial counterparts. Oriented to the demand of the high-end manufacturing field, this paper proposes a novel lightweight redundant parallel robot with cross layout of guide rail. Based on assumed mode discretization and Kane’s formulation, a general rigid-flexible coupling dynamic model of arbitrary branch incorporating n-order modes is derived. Leveraging modular ideology, the complete rigid-flexible coupling dynamic model of the system is established combining with nonlinear constraint equations, which is solved by the Runge-Kutta algorithm, modal truncation and forward dynamics methodology. The dynamic response comparison results between the redundant parallel robot and the non-redundant parallel robot reveal that the redundant actuation can suppress the elastic vibration. The rigid-flexible coupling dynamic model is then validated by a physical simulation model developed through the MATLAB/Simscape® platform using the finite segment approach. The electromechanical coupling dynamic model is further formulated by integrating the rigid-flexible coupling dynamic model with the permanent magnet synchronous motor and smart material. An adaptive intelligent composite control strategy is proposed to achieve trajectory tracking and vibration suppression. The comparison results with the other three control strategies demonstrate that the adaptive intelligent composite control strategy has superior control performance, exhibiting potential application prospects.
由于复杂的非线性闭环约束和结构的灵活性,柔性并联机器人的动力学建模和控制问题比串行机器人更具挑战性。针对高端制造领域的需求,提出了一种新型导轨交叉布置的轻型冗余并联机器人。基于假设模态离散化和Kane公式,推导了包含n阶模态的任意分支刚柔耦合动力学一般模型。利用模块化思想,结合非线性约束方程,建立了系统的完整刚柔耦合动力学模型,采用龙格-库塔算法、模态截断和正演动力学方法进行求解。将冗余并联机器人与非冗余并联机器人的动态响应进行对比,结果表明冗余驱动可以抑制弹性振动。然后通过MATLAB/Simscape®平台使用有限段方法开发的物理仿真模型验证刚柔耦合动态模型。将刚柔耦合动力学模型与永磁同步电机和智能材料相结合,进一步建立机电耦合动力学模型。提出了一种自适应智能复合控制策略来实现轨迹跟踪和振动抑制。与其他三种控制策略的对比结果表明,自适应智能复合控制策略具有优越的控制性能,具有潜在的应用前景。
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Advances in Engineering Software
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