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Data-driven prediction for flexural strength of FRP bars reinforced concrete beams based on optimized machine learning and SHAP method 基于优化机器学习和SHAP方法的FRP筋混凝土梁抗弯强度数据驱动预测
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-25 DOI: 10.1016/j.advengsoft.2025.104067
Tianyong Jiang , Jun Tang , Chunjun Hu , Ke Huang , Xiang Tian , Lei Wang
Fiber-reinforced polymer (FRP) can substitute for steel bars to improve the durability problem of reinforced concrete (RC) beams attributed to corrosion. But A high-precision and interpretable prediction method for the flexural strength of FRP-RC beams has not yet been constructed. This study proposed a genetic algorithm optimized artificial neural network (GA-ANN) model to predict the flexural strength of FRP-RC beams. A database of 166 samples was established to train and validate the model. The input parameters include the FRP reinforcement area, FRP ultimate tensile strength, FRP type, elastic modulus of FRP, concrete compressive strength, beam width, and beam depth. The prediction accuracy and practicability of the GA-ANN model were assessed by comparison with other machine learning (ML) models and design guidelines. A parametric sensitivity analysis was performed based on the proposed model. Finally, the SHapley Additive exPlanation (SHAP) was introduced to investigate the intrinsic mechanisms and the parameter contribution of the ML prediction. The results revealed the GA-ANN model achieves superior prediction performance, with a coefficient of determination (R2) on the validation set of 0.992, which is 1.74% to 6.43% higher than that of other models. Moreover, the trends of flexural strength with the input parameters can be well captured, which is highly consistent with the design guidelines. Interpretability analysis shows that the beam depth and the FRP reinforcement area are the dominant factors affecting flexural strength. This study provides reliable support for the accurate prediction of flexural strength and effective reference for engineering applications.
纤维增强聚合物(FRP)可以代替钢筋来改善钢筋混凝土梁的腐蚀耐久性问题。但目前还没有一种高精度、可解释的FRP-RC梁抗弯强度预测方法。提出了一种遗传算法优化的人工神经网络(GA-ANN)模型来预测FRP-RC梁的抗弯强度。建立了包含166个样本的数据库,对模型进行训练和验证。输入参数包括FRP加固面积、FRP极限抗拉强度、FRP类型、FRP弹性模量、混凝土抗压强度、梁宽、梁深。通过与其他机器学习(ML)模型和设计指南的比较,评估了GA-ANN模型的预测精度和实用性。在此基础上进行了参数敏感性分析。最后,引入SHapley加性解释(SHAP)来研究机器学习预测的内在机制和参数贡献。结果表明,GA-ANN模型具有较好的预测性能,在验证集上的决定系数(R2)为0.992,比其他模型高1.74% ~ 6.43%。此外,可以很好地捕捉到抗折强度随输入参数的变化趋势,这与设计准则高度一致。可解释性分析表明,梁深和FRP加固面积是影响抗弯强度的主要因素。该研究为结构抗弯强度的准确预测提供了可靠的支撑,为工程应用提供了有效的参考。
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引用次数: 0
Topology optimization of fiber-reinforced composite structures considering fiber orientation and cross-sectional size 考虑纤维取向和截面尺寸的纤维增强复合材料结构拓扑优化
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-25 DOI: 10.1016/j.advengsoft.2025.104073
Pengfei Sun , Jiantao Bai , Ran Zhang , Fei Cheng , Xiaojiang Zhang , Wenjie Zuo
Fiber-reinforced composite structures (FRCs) are widely used in engineering. The design of the structural topology, together with fiber paths and cross-sectional size is important for enhancing their structural performance. Therefore, a topology optimization method is proposed that considers fiber orientation and cross-sectional size for FRCs. A bar-embedded model is employed to model the FRCs. The Solid Isotropic Material with Penalization method is applied to optimize the structural topology, whereas the Normal Distribution Fiber Optimization method is used to optimize the fiber orientation and cross-sectional size. The objective is to minimize compliance subject to prescribed matrix and fiber volume fractions. Numerical examples are provided to validate the effectiveness of the proposed method.
纤维增强复合材料结构在工程中有着广泛的应用。结构拓扑的设计、光纤路径和截面尺寸是提高其结构性能的重要因素。因此,提出了一种考虑纤维取向和纤维截面尺寸的纤维纤维结构拓扑优化方法。采用嵌条模型对FRCs进行建模。采用固体各向同性材料惩罚法对结构拓扑进行优化,采用正态分布纤维优化法对纤维取向和截面尺寸进行优化。目的是尽量减少依从性受到规定的基质和纤维体积分数。数值算例验证了该方法的有效性。
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引用次数: 0
GeoWarp: An automatically differentiable and GPU-accelerated implicit MPM framework for geomechanics based on NVIDIA Warp GeoWarp:基于NVIDIA Warp的地质力学的自动可微分和gpu加速的隐式MPM框架
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-23 DOI: 10.1016/j.advengsoft.2025.104072
Yidong Zhao , Xuan Li , Chenfanfu Jiang , Jinhyun Choo
The material point method (MPM), a hybrid Lagrangian–Eulerian particle method, is increasingly used to simulate large-deformation and history-dependent behavior of geomaterials. While explicit time integration dominates current MPM implementations due to its algorithmic simplicity, such schemes are unsuitable for quasi-static and long-term processes typical in geomechanics. Implicit MPM formulations are free of these limitations but remain less adopted, largely due to the difficulty of computing the Jacobian matrix required for Newton-type solvers, especially when consistent tangent operators should be derived for complex constitutive models. In this paper, we introduce GeoWarp—an implicit MPM framework for geomechanics built on NVIDIA Warp—that exploits GPU parallelism and reverse-mode automatic differentiation to compute Jacobians without manual derivation. To enhance efficiency, we develop a sparse Jacobian construction algorithm that leverages the localized particle–grid interactions intrinsic to MPM. The framework is verified through forward and inverse examples in large-deformation elastoplasticity and coupled poromechanics. Results demonstrate that GeoWarp provides a robust, scalable, and extensible platform for differentiable implicit MPM simulation in computational geomechanics.
材料点法(MPM)是一种拉格朗日-欧拉混合粒子法,越来越多地用于模拟岩土材料的大变形和历史依赖行为。虽然显式时间积分由于其算法简单而主导了当前的MPM实现,但这种方案不适合地质力学中典型的准静态和长期过程。隐式MPM公式没有这些限制,但仍然很少被采用,这主要是由于计算牛顿型求解器所需的雅可比矩阵的困难,特别是当需要为复杂的本构模型导出一致的切线算子时。在本文中,我们介绍了geowarp——一个基于NVIDIA warp的隐式地质力学MPM框架,它利用GPU并行性和反向模式自动微分来计算雅可比矩阵而无需手动推导。为了提高效率,我们开发了一种稀疏雅可比构造算法,该算法利用了MPM固有的局部粒子网格相互作用。通过大变形弹塑性和耦合孔隙力学的正反算例对该框架进行了验证。结果表明,GeoWarp为计算地质力学中的可微隐式MPM模拟提供了一个鲁棒、可扩展和可扩展的平台。
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引用次数: 0
Damage control of CRTS Ⅲ track-bridge systems using multi-component multi-level seismic design under near-fault earthquakes 近断层地震下多分量多级抗震设计的CRTSⅢ轨桥系统损伤控制
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-21 DOI: 10.1016/j.advengsoft.2025.104070
Binqi Xiao , Biao Wei , Jun Chen , Ruimin Zhang , Mingyu Chen , Xianglin Zheng , Zhixing Yang
Near-fault earthquakes seriously endanger the structural safety and operational performance of high-speed railway track-bridge systems (HSRT-BS). To address this issue, this study proposes a multi-component multi-level seismic design (MMSD) method and develops a reduced-order model for parameter design. Using a CRTS Ⅲ track-continuous beam bridge as a case study, a finite element model is established based on the OpenSEES engineering seismic software to implement the MMSD and conduct numerical analyses. The seismic responses of key components in the MMSD system and the ordinary system are compared, while operational safety is evaluated using the velocity-related spectral intensity (VSI) index. Results indicate that the MMSD markedly reduces seismic responses of the track, girder, rail, bearings, and piers, showing stable behavior under earthquake, and lowers the VSI index by nearly 50 %, demonstrating its effectiveness and feasibility for HSRT-BS.
近断层地震严重危害高速铁路轨道-桥梁系统的结构安全和运行性能。针对这一问题,本文提出了一种多分量多级抗震设计方法,并建立了参数设计的降阶模型。以某CRTSⅢ轨道连续梁桥为例,基于OpenSEES工程地震软件建立有限元模型,实现MMSD并进行数值分析。比较了MMSD系统和普通系统中关键部件的地震反应,并利用速度相关谱强度(VSI)指数对运行安全性进行了评价。结果表明,MMSD可显著降低轨道、梁、轨、支座和桥墩的地震响应,在地震作用下表现稳定,VSI指数降低近50%,证明了该方法的有效性和可行性。
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引用次数: 0
Closed-form neural network solutions for biaxial compressive strength prediction of cracked steel plates 裂纹钢板双轴抗压强度预测的封闭神经网络解
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-20 DOI: 10.1016/j.advengsoft.2025.104069
Dongyang Li , Zhen Chen , Chao Sun
As the fundamental component of ship structures, the hull plate made of steel may be subjected to multi-directional loading and potential cracking damage. The joint action of these factors is extremely harmful to the ultimate strength. In the current paper, a novel strategy is proposed to decouple the implicit interaction relationship of ultimate stresses of hull plates with a through-thickness crack under biaxial compression. The evolution mechanisms of load-carrying capacity influenced by crack faces contact are clarified using a shell-solid mixed finite element model. Then, a simplified approach to establish the FE model of cracked plates is employed in the benchmark parametric analysis, which is validated via experimental results. Subsequently, extensive collapse analysis is conducted to investigate the complicated characteristics of residual ultimate strength considering material and geometric nonlinearities. The coupling effect of plate aspect ratio and slenderness ratio, crack length, angle and location together with in-plane compressive loads is dealt with synthetically. Based on 3360 (1680 × 2) sample points derived from numerical calculation, a set of empirical formulae are reported to predict the reduction factor of axial ultimate strength. Combining these formulae with a projection approach for angular cracks, a generalized closed-form approach is proposed to accurately model the interaction relationships of residual ultimate strength. The generalization of these formulae is verified through independent databases with more than 480 sample points.
钢壳板作为船舶结构的基本部件,可能会受到多向载荷和潜在的开裂损伤。这些因素的共同作用对极限强度是极其有害的。本文提出了一种新的策略来解耦双轴压缩下船体板极限应力与贯通裂纹的隐式相互作用关系。采用壳固混合有限元模型,阐明了裂纹面接触对承载能力演化的影响机制。然后,采用简化的方法建立裂纹板有限元模型,进行基准参数分析,并通过实验结果进行验证。随后,进行了广泛的破坏分析,研究了考虑材料非线性和几何非线性的残余极限强度的复杂特性。综合考虑了板长径比与长细比、裂纹长度、角度和位置与面内压缩载荷的耦合效应。基于数值计算得到的3360 (1680 × 2)个样点,提出了一套预测轴向极限强度折减系数的经验公式。将这些公式与角裂纹的投影方法相结合,提出了一种广义的封闭方法来精确地模拟残余极限强度的相互作用关系。通过拥有480多个样本点的独立数据库验证了这些公式的泛化性。
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引用次数: 0
Free vibration analysis of functionally graded porous corrugated plates with porosity distributions in the thickness and width directions 具有厚度和宽度方向孔隙率分布的功能梯度多孔波纹板的自由振动分析
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-14 DOI: 10.1016/j.advengsoft.2025.104066
Yaqiang Xue , Chunyu Zhang , Kangkang Shi , Yuan Gao , Zhenyang Gao
This study presents vibration modeling and analysis of functionally graded porous (FGP) corrugated plates using isogeometric analysis (IGA) and the first-order shear deformation theory (FSDT). FGP sinusoidally corrugated plates (SCPs) and arc corrugated plates (ACPs) with porosity distributions in the thickness and width directions are studied for the first time. The corrugated plates are modeled by using the non-uniform rational B-splines (NURBS) and multi-patch technique. After building the discretized model for every patch, global mass and stiffness matrices are derived by employing a coordinate transformation between the global and local coordinate systems. The convergence and accuracy of the presented method are validated through comparison with other available data. Then, free vibration behaviors of FGP SCPs and ACPs are analyzed, with a focus on the effects of boundary conditions, porosity distributions, and geometric parameters, such as half-period, half-amplitude, and plate thickness. The results provide benchmark data for future research and offer valuable insights into the advanced structural design and optimization for FGP corrugated plates.
本文采用等几何分析(IGA)和一阶剪切变形理论(FSDT)对功能梯度多孔(FGP)波纹板进行了振动建模和分析。首次研究了FGP正弦波板和圆弧波板在厚度和宽度方向上的孔隙度分布。采用非均匀有理b样条(NURBS)和多贴片技术对波纹板进行建模。在建立离散化模型后,利用全局坐标系与局部坐标系之间的坐标变换,导出全局质量矩阵和刚度矩阵。通过与其他可用数据的比较,验证了该方法的收敛性和准确性。在此基础上,分析了FGP SCPs和ACPs的自由振动行为,重点研究了边界条件、孔隙率分布、几何参数(如半周期、半振幅和板厚)对自由振动行为的影响。研究结果为未来的研究提供了基准数据,并为FGP波纹板的先进结构设计和优化提供了有价值的见解。
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引用次数: 0
Finite element modelling and experimental validation of two-roller vertical forward flow forming process of EN36B steel EN36B钢双辊垂直正向流成形过程的有限元建模与实验验证
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-13 DOI: 10.1016/j.advengsoft.2025.104063
Acar Can Kocabıçak , Kyle Nelson , Saeed Althamer , Senai Yalçınkaya , Gregor Kosec , Lihua Wang , Magd Abdel Wahab
Flow forming is a high-precision metal forming process used to produce thin-walled, rotationally symmetric components with enhanced mechanical properties. This study investigates the two-roller vertical forward flow forming process for EN36B steel through Finite Element Analysis (FEA) using FORGE® NxT 4.0, complemented by experimental validation. Material properties of EN36B steel, including elasticity, thermal, physical, and plasticity characteristics, were modelled with JmatPro software to ensure accurate simulations. Experimental trials included microstructural characterisation, hardness testing, surface roughness evaluation, and twist measurements to validate the numerical model. The FEA simulations provided critical insights into key process parameters such as Von Mises stress, strain, Latham-Cockroft damage, and force dynamics. Defects such as bulging and material build-up were effectively predicted and modelled. Dimensional accuracy was assessed using 3D GOM scanning, revealing a maximum thickness error of 0.3 mm. Discrepancies in force measurements between simulations and experiments were minimal, with deviations of 6.5 % for radial forces and 2.5 % for axial forces. Surface roughness improved significantly, with values decreasing from 2.1 μm Ra to 0.7 μm Ra after vertical forward flow forming.
Furthermore, the hardness increased from 186 HV to 260 MPa (around 40 %) after the forming due to the work hardening process with plasticity. Tensile stress of the workpiece increased from 620 MPa to 880 MPa without an additional heat treatment process. Due to the roller's high force on the workpiece's outer surface, the hardness testing revealed a maximum value of 279 HV on the outer surface, reducing to a minimum of 236 HV closer to the inner surface. The hardness error between FEA and experimental results is around 2 %. Electron Backscatter Diffraction (EBSD) analysis indicated higher grain deformation at the outside surface compared to the middle and inner surface of the flow-formed tube. The vertical forward flow forming process reached a maximum temperature of approximately 200 °C, which was efficiently managed through water cooling. The study highlights the utility of Arbitrary Lagrangian-Eulerian (ALE) formulations and remeshing techniques in simulating complex deformation patterns. These methods provide critical insights for optimising the flow forming process and advancing the manufacture of EN36B steel components.
流动成形是一种高精度的金属成形工艺,用于生产具有增强机械性能的薄壁、旋转对称部件。采用FORGE®NxT 4.0软件对EN36B钢的双辊垂直正向流成形过程进行了有限元分析,并进行了实验验证。利用JmatPro软件对EN36B钢的材料性能进行建模,包括弹性、热、物理和塑性特性,以确保模拟的准确性。实验包括微观组织表征、硬度测试、表面粗糙度评估和捻度测量来验证数值模型。有限元模拟提供了关键工艺参数的关键见解,如Von Mises应力、应变、Latham-Cockroft损伤和力动力学。缺陷,如胀形和材料堆积有效地预测和建模。使用3D GOM扫描评估尺寸精度,显示最大厚度误差为0.3 mm。模拟和实验之间的力测量差异很小,径向力的偏差为6.5%,轴向力的偏差为2.5%。垂直正向流动成形后,表面粗糙度从2.1 μm Ra降至0.7 μm Ra。成形后的硬度由186hv提高到260mpa(约40%),这是由于塑性加工硬化过程。工件的拉伸应力从620 MPa增加到880 MPa,无需额外的热处理工艺。由于滚轮对工件外表面施加较大的力,硬度测试显示,工件外表面的硬度最大值为279 HV,靠近工件内表面的硬度最小值为236 HV。有限元分析结果与实验结果的硬度误差在2%左右。电子背散射衍射(EBSD)分析表明,流动成形管的外表面晶粒变形比中、内表面大。垂直正向流动成形过程的最高温度约为200℃,通过水冷却有效地控制了这一温度。该研究强调了任意拉格朗日-欧拉(ALE)公式和重网格技术在模拟复杂变形模式中的实用性。这些方法为优化流动成形工艺和推进EN36B钢部件的制造提供了关键的见解。
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引用次数: 0
Research on vibrational characteristics of joined spherical- conical-cylindrical shells with multiple annular plates 多环板连接球-锥-圆柱壳振动特性研究
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-13 DOI: 10.1016/j.advengsoft.2025.104059
Zhou Huang , Xianjie Shi , Peng Zuo
A dynamic analysis model is developed to investigate the free vibration characteristics of a spherical-conical-cylindrical shell-circular plate coupling structure (SCCCCS). First, within the framework of the first-order shear deformation theory, the structural displacement function for a unified analysis model of revolving plate-shell structures is derived using spectro-geometric method. The artificial virtual spring technique is then applied to equivalently simulate the boundary and coupling conditions. The Ritz method is employed to solve the energy functional, resulting in the dynamic equation governing the SCCCCS analytical model. Numerical verification of the model's reliability and accuracy is performed by comparing its results with those obtained from the finite element method over a wide frequency range. A parameterized study on the dynamic characteristics of the SCCCCS under arbitrary boundary conditions is also conducted, considering various relevant parameters. The results indicate that both the semi-vertex angle of the conical shell and the coupling position of the circular plate significantly influence the structural stiffness of the SCCCCS, thereby affecting the variation of its frequency characteristics.
建立了球-圆锥-圆柱壳-圆板耦合结构的动力学分析模型,研究了该结构的自由振动特性。首先,在一阶剪切变形理论的框架下,利用光谱几何方法推导了旋转板壳结构统一分析模型的结构位移函数。然后应用人工虚拟弹簧技术等效模拟边界和耦合条件。采用里兹法求解能量泛函,得到控制SCCCCS解析模型的动力学方程。在较宽的频率范围内,通过与有限元法计算结果的比较,对模型的可靠性和精度进行了数值验证。考虑各种相关参数,对任意边界条件下SCCCCS的动态特性进行了参数化研究。结果表明,锥形壳的半顶角和圆板的耦合位置都会显著影响SCCCCS的结构刚度,从而影响其频率特性的变化。
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引用次数: 0
Feature-preserving mesh generation and simulation for implicitly represented lattice structures 隐式表示晶格结构的特征保留网格生成与仿真
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-12 DOI: 10.1016/j.advengsoft.2025.104065
Zhen Liu, Liang Xia
Lattice structures have attracted extensive research interest due to their hierarchical architecture and multi-functional properties, enabling unprecedented design flexibility across diverse engineering fields. In general, lattice structure modeling employs two primary methods: boundary representation (B-rep) and implicit representation. The latter is distinguished by its ability to generate lattice structures with more intricate geometries and more diverse functions compared to the former. However, the generated surface mesh the implicitly represented lattice structures is accomplished by feature distortion, non-manifold meshes, and self-intersecting meshes. This not only results in the failure of the generation of body-fitted meshes for finite element analysis (FEA) but also render the performance of additive manufacturing (AM) using the STL model built from the surface mesh impossible. To address these challenges, this work proposes a novel framework of feature-preserving meshing strategies by extending the dual contouring algorithm. The enhanced algorithm outperforms the dual contouring algorithm by ensuring generated surface meshes strictly adhere to topological validity requirements (manifold, closed, oriented), completely eliminating self-intersections, and faithfully preserving sharp geometric features. Subsequently, the remeshing of the surface mesh is performed to optimize the shape and reduce the count of triangles with preserved sharp geometric features, followed by the generation of body-fitted tetrahedral meshes, as depicted in Fig. 1. Finally, the proposed closed-loop mesh generation workflow generates a finite element (FE) model in the standard .inp file format, ensuring compatibility with commercial computational mechanics software (e.g., ABAQUS, ANSYS). Numerical examples show that the proposed meshing workflow is feasible and effective.
晶格结构由于其分层结构和多功能特性而引起了广泛的研究兴趣,在不同的工程领域实现了前所未有的设计灵活性。一般来说,网格结构建模主要采用两种方法:边界表示(B-rep)和隐式表示。与前者相比,后者的特点是能够生成具有更复杂几何形状和更多样化功能的晶格结构。然而,隐式表示的点阵结构生成的表面网格是通过特征畸变、非流形网格和自相交网格来完成的。这不仅会导致生成用于有限元分析(FEA)的体贴合网格的失败,而且还会使使用从表面网格构建的STL模型的增材制造(AM)的性能变得不可能。为了解决这些挑战,本工作通过扩展双轮廓算法提出了一种新的特征保持网格策略框架。增强算法通过确保生成的曲面网格严格遵守拓扑有效性要求(流形、封闭、定向),完全消除自交,忠实地保留尖锐的几何特征,优于双轮廓算法。随后,对表面网格进行重新网格划分,优化形状,减少保留尖锐几何特征的三角形数量,然后生成贴体四面体网格,如图1所示。最后,提出的闭环网格生成工作流生成标准中的有限元模型。inp文件格式,确保与商业计算力学软件(如ABAQUS, ANSYS)的兼容性。数值算例表明,所提出的网格划分流程是可行和有效的。
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引用次数: 0
A unified computational tool for residual stress reconstruction in surface-treated, large-scale components with arbitrary geometries using the eigenstrain method 一个统一的计算工具,用于残余应力重建的表面处理,大规模部件与任意几何使用特征应变方法
IF 5.7 2区 工程技术 Q2 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-11-08 DOI: 10.1016/j.advengsoft.2025.104050
Ahmed Slimen , Rabï Ben Sghaier
Accurate quantification of residual stresses (RS) is essential to maintaining the structural integrity, durability, and performance of engineering components. Conventional approaches—including experimental techniques and process modeling—often suffer from limitations such as sparse data availability, high computational expense, and demanding material characterization requirements. In contrast, the eigenstrain method has emerged as a powerful alternative, enabling efficient RS reconstruction via linear elastic finite element analysis (FEA), while inherently satisfying equilibrium and compatibility conditions with minimal experimental input.
Despite its theoretical appeal, the practical application of eigenstrain-based methods—particularly for large-scale engineering components with complex geometries—has been limited by computational demands, lack of native implementation in commercial FEA platforms, and dependence on third-party software. These constraints fragment workflows, increase susceptibility to errors, and hinder broader adoption, highlighting the need for a unified computational framework.
EigenRec3D addresses this gap by providing a fully integrated platform for reconstructing residual stress fields in arbitrary two- and three-dimensional geometries via the eigenstrain method. Implemented entirely within the ANSYS® APDL environment through advanced scripting, it eliminates external dependencies while ensuring computational robustness. Its modular design and intuitive graphical interface streamline setup, minimize user intervention, and enhance accessibility for both research and industrial applications.
The tool’s capability is validated through case studies involving large-scale, surface-treated components of arbitrary shape, demonstrating accuracy, scalability, and readiness for deployment. EigenRec3D offers a pathway for integration into advanced manufacturing workflows, including additive manufacturing.
准确量化残余应力对保持工程构件的结构完整性、耐久性和性能至关重要。传统的方法——包括实验技术和过程建模——经常受到诸如稀疏的数据可用性、高计算费用和苛刻的材料表征要求等限制。相比之下,特征应变法已经成为一种强大的替代方法,通过线性弹性有限元分析(FEA)实现有效的RS重建,同时以最小的实验输入内在地满足平衡和相容性条件。尽管在理论上具有吸引力,但基于特征应变的方法的实际应用——特别是对于具有复杂几何形状的大型工程部件——受到计算需求的限制,缺乏商业有限元平台的本地实现,以及对第三方软件的依赖。这些约束使工作流片段化,增加了对错误的敏感性,并阻碍了更广泛的采用,突出了对统一计算框架的需求。EigenRec3D通过提供一个完全集成的平台,通过特征应变方法重建任意二维和三维几何形状的残余应力场,解决了这一空白。通过高级脚本完全在ANSYS®APDL环境中实现,它消除了外部依赖,同时确保了计算稳健性。其模块化设计和直观的图形界面简化了设置,最大限度地减少了用户干预,并增强了研究和工业应用的可访问性。该工具的能力通过涉及任意形状的大规模表面处理组件的案例研究得到验证,证明了其准确性、可扩展性和部署就绪性。EigenRec3D提供了集成到先进制造工作流程的途径,包括增材制造。
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引用次数: 0
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Advances in Engineering Software
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