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Performance and Stress Analysis of Flat-Tubular Solid Oxide Fuel Cells Fueled with Methane and Hydrogen 以甲烷和氢气为燃料的扁平管状固体氧化物燃料电池的性能和应力分析
IF 2.2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-14 DOI: 10.1007/s10338-024-00514-3
Chengrong Yu, Zhiyuan Guo, Zehua Pan, Yexin Zhou, Hongying Zhang, Bin Chen, Peng Tan, Wanbing Guan, Zheng Zhong

Solid oxide fuel cell (SOFC) is a promising power generation technology with high efficiency and can operate with a wide range of fuels. Although H2 delivery and storage are still hurdles, natural gas is readily accessible through existing pipeline infrastructure and therefore stands as a viable fuel candidate for SOFC. Owing to the high operating temperature, the methane in natural gas can be directly reformed in the anode of an SOFC. However, mechanical failure remains a critical issue and hinders the prevalence of traditional planar SOFCs. A novel flat-tubular structure with symmetrical double-sided cathodes was previously proposed to improve mechanical durability. In this work, the performance of a methane-fueled SOFC with symmetrical double-sided cathodes is analyzed with a numerical multiphysics model. The distributions of different physical fields in the SOFC are investigated. Special attention is paid to stress analysis, which is closely related to the mechanical stability of an SOFC. Furthermore, the CH4-fueled and H2-fueled SOFCs are also compared in terms of the distribution of thermal stress. A lower first principal stress is observed for CH4-fueled flat-tubular SOFC, demonstrating a reduced probability of mechanical failures and potentially extended lifespan.

固体氧化物燃料电池(SOFC)是一种前景广阔的发电技术,具有效率高、可使用多种燃料的特点。虽然 H2 的输送和储存仍是障碍,但天然气可通过现有管道基础设施随时获取,因此是 SOFC 的可行候选燃料。由于工作温度较高,天然气中的甲烷可以直接在 SOFC 的阳极中转化。然而,机械故障仍然是一个关键问题,阻碍了传统平面 SOFC 的普及。之前有人提出了一种具有对称双面阴极的新型扁管结构,以提高机械耐久性。在这项研究中,我们利用多物理场数值模型分析了采用对称双面阴极的甲烷燃料 SOFC 的性能。研究了 SOFC 中不同物理场的分布。其中特别关注了应力分析,这与 SOFC 的机械稳定性密切相关。此外,还比较了以 CH4 为燃料和以 H2 为燃料的 SOFC 的热应力分布。在以 CH4 为燃料的扁管 SOFC 中观察到较低的第一主应力,这表明机械故障的概率降低,并有可能延长使用寿命。
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引用次数: 0
Scattering of Shear Horizontal (SH) Waves by a Circular Hole in an Infinite Piezomagnetic Material 无限压磁材料中的圆孔对剪切水平(SH)波的散射
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-12 DOI: 10.1007/s10338-024-00508-1
Qiang Li, Chunlong Gu, Dongxia Lei, Zhiying Ou

The scattering of shear horizontal (SH) waves by a circular hole in an infinite piezomagnetic medium affected by magnetic field and compressive stress has been investigated theoretically in this study. The effective elastic, piezomagnetic, and magnetic permeability constants of the piezomagnetic material change with the external magnetic field and compressive stress. The governing differential equations for SH waves scattered by a circular hole are solved using the wave function expansion method. The effects of the magnetic field and compressive stress on mechanical displacement, dynamic stress, and magnetic potential of SH waves around a circular hole are discussed in detail. It has been found that the mechanical displacement around the circular hole increases with magnetic field and decreases with compressive stress. As the magnetic field increases, the maximum dynamic stress increases and structural resonance is strengthened. The findings presented in this study are beneficial for improving the performance of magnetoelastic acoustic wave devices.

本研究从理论上研究了无限压磁介质中圆孔受磁场和压应力影响的剪切水平(SH)波散射。压磁材料的有效弹性常数、压磁常数和磁导常数随外磁场和压应力的变化而变化。采用波函数展开法求解了圆孔散射 SH 波的调控微分方程。详细讨论了磁场和压应力对圆孔周围 SH 波的机械位移、动应力和磁势的影响。研究发现,圆孔周围的机械位移随磁场的增加而增加,随压应力的增加而减小。随着磁场的增加,最大动应力增加,结构共振加强。本研究的发现有利于提高磁弹性声波设备的性能。
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引用次数: 0
Sliding Electrical Contact Model Considering Frictional and Joule Heating 考虑摩擦和焦耳热的滑动电接触模型
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-12 DOI: 10.1007/s10338-024-00511-6
Hang-Cen Dai, Fei Shen, You-Hua Li, Liao-Liang Ke

A theoretical model is developed to investigate the sliding electrical contact behavior with the consideration of the electrical-thermal–mechanical coupling effect. The interfacial electrical resistance and electrical constriction resistance are both involved. The Joule heating due to electrical contact resistance and the frictional energy dissipation are considered in the model for the assessment of the temperature rise at the contact interface. A singular integral equation for sliding electrical contact considering both frictional and Joule heat is developed and solved to obtain the contact pressure, current density, and temperature rise. Furthermore, a discrete fast Fourier transform-based boundary element method is applied to obtain the numerical solution of sliding electrical contact. Good agreement is achieved between theoretical and numerical results. After the validation, the effects of potential drop and sliding velocity on sliding electrical contact behavior are investigated. The results indicate that the proposed theoretical model can provide an exact prediction of multi-physics sliding electrical contact behavior.

考虑到电-热-机械耦合效应,建立了一个理论模型来研究滑动电接触行为。界面电阻和电收缩电阻都参与其中。模型考虑了电接触电阻引起的焦耳热和摩擦能量耗散,以评估接触界面的温升。建立并求解了同时考虑摩擦热和焦耳热的滑动电接触奇异积分方程,从而获得接触压力、电流密度和温升。此外,还应用了基于离散快速傅立叶变换的边界元方法来获得滑动电接触的数值解。理论和数值结果之间取得了良好的一致性。验证后,研究了电位降和滑动速度对滑动电接触行为的影响。结果表明,所提出的理论模型可以精确预测多物理场滑动电接触行为。
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引用次数: 0
A Two-Way FSI Model for Pathologic Respiratory Processes with Precisely Structured and Flexible Upper Airway 具有精确结构和灵活上气道的病理呼吸过程双向 FSI 模型
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1007/s10338-024-00510-7
Yuan Qin, Honghao Zhang, Zhiwei Qiu, Lei Liu, Hui Yang, Jiutao Hang, Dong Wei, Guangkui Xu

The human body displays various symptoms of altitude sickness due to hypoxia in environments with low pressure and oxygen levels. While existing studies are primarily focused on the adverse effects of hypoxia and oxygen supplementation strategies at high altitudes, there is a notable gap in understanding the fundamental mechanisms driving altitude hypoxia. In this context, we propose a sophisticated two-way fluid–structure interaction model that simulates respiratory processes with precisely structured and deformable upper airways. This model reveals that, under identical pressure differentials at the airway’s inlet and outlet, the inspiratory air volume remains largely consistent and is minimally affected by specific pressure changes. However, an increase in the pressure differential enhances gas inhalation efficiency. Furthermore, airway morphology emerges as a pivotal factor influencing oxygen intake. Distorted airway shapes create areas of high flow velocity, where low wall pressure hampers effective airway opening, thus diminishing gas inhalation. These results may shed light on the effects of low-pressure conditions and upper airway structure on respiratory dynamics at high altitudes and inform the development of effective oxygen supply strategies.

人体在低压和低氧环境中会因缺氧而出现各种高原反应症状。现有的研究主要集中于高海拔缺氧的不良影响和补氧策略,但在了解高海拔缺氧的基本机制方面还存在明显差距。在此背景下,我们提出了一个复杂的双向流体-结构相互作用模型,该模型模拟了具有精确结构和可变形上呼吸道的呼吸过程。该模型显示,在气道入口和出口的压差相同的情况下,吸气量基本保持一致,受特定压力变化的影响很小。然而,压力差的增加会提高气体吸入效率。此外,气道形态也是影响氧气摄入量的关键因素。扭曲的气道形状会产生高流速区域,低壁压会阻碍气道的有效开放,从而降低气体吸入量。这些结果可以阐明低压条件和上气道结构对高海拔地区呼吸动力学的影响,并为制定有效的供氧策略提供依据。
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引用次数: 0
A Numerical Model of Heating and Cooling Cycles to Study the Driven Response for Twisted and Coiled Polymer Actuator 研究扭曲和盘绕聚合物致动器驱动响应的加热和冷却循环数值模型
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1007/s10338-024-00512-5
Zhiwen Gao, Yuhao Zhang, Juanjuan Guo, Hua Li, Bin Chen, Jizeng Wang

Twisted and coiled polymer actuator (TCPA) is a type of artificial muscle that can be driven by heating due to its structure. A key issue with TCPA performance is the low driven frequency due to slow heat transfer in heating and cooling cycles, especially during cooling. We developed a numerical model of coating heating and nitrogen gas cooling that can effectively improve the driven forces and frequencies of the TCPA. Results indicate that natural cooling and electric fan cooling modes used in many experiments cannot restore the TCPA to its initial configuration when driven frequencies are high. Nitrogen gas cooling, at high driven frequencies, can fully restore the TCPA to its initial configuration, which is crucial for maintaining artificial muscle flexibility. In addition, as driven frequency increases, the corresponding driven force decreases. Systematic parametric studies were carried out to provide inspirations for optimizing TCPA design. The integrative computational study presented here provides a fundamental mechanistic understanding of the driven response in TCPA and sheds light on the rational design of TCPA through changing cooling modes.

扭曲盘绕聚合物致动器(TCPA)是一种人工肌肉,由于其结构的原因,可以通过加热来驱动。TCPA 性能的一个关键问题是在加热和冷却循环中,特别是在冷却过程中,由于热传导速度慢,驱动频率低。我们开发了涂层加热和氮气冷却的数值模型,可有效提高 TCPA 的驱动力和频率。结果表明,当驱动频率较高时,许多实验中使用的自然冷却和电风扇冷却模式无法将 TCPA 恢复到初始构型。在高驱动频率下,氮气冷却可将 TCPA 完全恢复到初始构型,这对保持人工肌肉的灵活性至关重要。此外,随着驱动频率的增加,相应的驱动力也会降低。系统的参数研究为优化 TCPA 设计提供了灵感。本文介绍的综合计算研究提供了对 TCPA 驱动响应的基本机理理解,并为通过改变冷却模式合理设计 TCPA 提供了启示。
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引用次数: 0
Bending and Vibration Analysis of Trigonometric Varying Functionally Graded Material via a Novel Third-Order Shear Deformation Theory 通过新的三阶剪切变形理论分析三角变化功能分级材料的弯曲和振动
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1007/s10338-024-00507-2
Fei Chen, Xiaofei Zhao, Zhifeng Huang, Jun Lei, Chi Zhang, Pin Wen

Given the significant potential of multi-directional functionally graded materials (MFGMs) for customizable performance, it is crucial to develop versatile material models to enhance design optimization in engineering applications. This paper introduces a material model for an MFGM plate described by trigonometric functions, equipped with four parameters to control diverse material distributions effectively. The bending and vibration analysis of MFGM rectangular and cutout plates is carried out utilizing isogeometric analysis, which is based on a novel third-order shear deformation theory (TSDT) to account for transverse shear deformation. The present TSDT, founded on rigorous kinematics of displacements, is demonstrated to surpass other preceding theories. It is derived from an elasticity formulation, rather than relying on the hypothesis of displacements. The effectiveness of the proposed method is verified by comparing its numerical results with those of other methods reported in the relevant literature. Numerical results indicate that the structure, boundary conditions, and gradient parameters of the MFGM plate significantly influence its deflection, stress, and vibration frequency. As the periodic parameter exceeds four, the model complexity increases, causing result fluctuations. Additionally, MFGM cutout plates, when clamped on all sides, display almost identical first four vibration frequencies.

鉴于多向功能分级材料(MFGMs)在可定制性能方面的巨大潜力,开发多功能材料模型以提高工程应用中的设计优化至关重要。本文介绍了一种用三角函数描述的 MFGM 板材料模型,该模型配有四个参数,可有效控制不同的材料分布。采用等几何分析法对 MFGM 矩形板和切口板进行弯曲和振动分析,该分析法基于新颖的三阶剪切变形理论 (TSDT),以考虑横向剪切变形。本 TSDT 建立在严格的位移运动学基础上,已被证明超越了之前的其他理论。它是从弹性公式中推导出来的,而不是依赖于位移假设。通过比较其数值结果和相关文献中报道的其他方法,验证了所提方法的有效性。数值结果表明,MFGM 板的结构、边界条件和梯度参数对其挠度、应力和振动频率有显著影响。当周期参数超过四个时,模型复杂性增加,导致结果波动。此外,MFGM 切口板在四面夹紧时,前四个振动频率几乎相同。
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引用次数: 0
Applying the Infrared Self-heating Method to a Comprehensive Fatigue Analysis of NiTi Shape Memory Alloys 将红外自加热法应用于镍钛形状记忆合金的综合疲劳分析
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-05 DOI: 10.1007/s10338-024-00513-4
Yongdan Zhou, Zihong Liu, Yahui Zhang, Xiaojun Gu, Jihong Zhu, Weihong Zhang

This paper aims to seek expedited fatigue analysis methods using the infrared self-heating technique. The fatigue analysis of NiTi shape memory alloys is obtained through a hybrid approach: fatigue tests to failure yield relatively shorter fatigue lives, while determining the fatigue limit, normally involving extremely high cycles approaching 107 cycles, is directly achieved via self-heating tests. This methodology significantly reduces testing cycles, costing only a fraction of the several-thousand-cycle tests typically required. The validity of this approach is successfully demonstrated through fatigue testing of 18Ni steel: the entire S–N curve is examined using the traditional fatigue test until a life of up to 107 cycles, and the indicated fatigue limit agrees well with the one directly determined through the self-heating method. Subsequently, this developed approach is applied to the fatigue analysis of shape memory alloys under complex loading, enabling the concurrent estimation of the limits of phase transformation-dominated low-cycle fatigue and high-cycle fatigue in the elastic regime on a single specimen. The results obtained align well with other supporting evidence.

本文旨在利用红外自加热技术寻求加快疲劳分析的方法。镍钛形状记忆合金的疲劳分析是通过一种混合方法进行的:疲劳破坏试验产生的疲劳寿命相对较短,而疲劳极限的确定通常涉及接近 107 个周期的极高循环,可通过自加热试验直接实现。这种方法大大减少了测试周期,成本仅为通常所需的数千次循环测试的一小部分。通过对 18Ni 钢进行疲劳测试,成功证明了这一方法的有效性:使用传统的疲劳测试方法对整个 S-N 曲线进行检测,直至达到 107 个循环的寿命,结果表明疲劳极限与通过自加热方法直接确定的疲劳极限非常吻合。随后,这种方法被应用于形状记忆合金在复杂载荷下的疲劳分析,从而能够在单个试样上同时估算以相变为主的低循环疲劳和弹性状态下的高循环疲劳极限。所获得的结果与其他支持性证据非常吻合。
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引用次数: 0
In-Plane Small-Deformation Equivalent Method for Kinematic Analysis of Tubular Miura-Ori 用于管状三浦-奥里运动学分析的平面内小变形等效法
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-30 DOI: 10.1007/s10338-024-00506-3
Xin Wang, Hui Chen, Xiuteng Ma, Lingyun Yao

The tubular Miura-ori (TMO) structure has attracted much attention due to its excellent folding capability and rich application diversity. However, the existing theoretical research on origami structure is overly complex, and kinematic analysis rarely involves bending motion. In the present work, based on geometric kinematics, “equivalent deformation mechanism” is proposed to study the axial and bending motions of TMO under small in-plane deformations. Firstly, the geometric design is studied using the vector expression of creases. To simplify the kinematic analysis of axial motion, TMO deformation is equated to a change in angle. The proposed method is also applicable to bending motion, because both bending and axial motions can be described using similar deformation mechanisms. In addition, the accuracy of the proposed method is validated through numerical analysis, and the error between analytical and numerical solutions is sufficiently small for the folding angle (gamma in left[ {25^circ , 65^circ } right]). Finally, the numerical simulation is validated with mechanical experiments. Results show the effectiveness of the proposed method in describing the kinematic law of TMO structures in a simple way. This research sheds light on the kinematic analysis of other origami structures and establishes a theoretical framework for their applications in aerospace engineering, origami-based metamaterials, and robotics.

管状三浦织(TMO)结构因其出色的折叠能力和丰富的应用多样性而备受关注。然而,现有的折纸结构理论研究过于复杂,运动学分析很少涉及弯曲运动。本研究以几何运动学为基础,提出了 "等效变形机制 "来研究 TMO 在小的平面变形下的轴向和弯曲运动。首先,利用折痕的矢量表达研究几何设计。为了简化轴向运动的运动学分析,将 TMO 变形等同于角度变化。所提出的方法也适用于弯曲运动,因为弯曲和轴向运动都可以用类似的变形机制来描述。此外,通过数值分析验证了所提方法的准确性,对于折叠角 (gamma in left[ {25^circ , 65^circ } right]),分析解与数值解之间的误差足够小。最后,数值模拟与机械实验进行了验证。结果表明,所提出的方法能以简单的方式有效地描述 TMO 结构的运动规律。这项研究为其他折纸结构的运动学分析提供了启示,并为它们在航空航天工程、基于折纸的超材料和机器人学中的应用建立了理论框架。
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引用次数: 0
A Semi-analytical Model of Maximal First Principal Stress at Mode I Crack Tip 模式 I 裂纹尖端最大第一主应力的半分析模型
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-30 DOI: 10.1007/s10338-024-00494-4
Simiao Yu, Lixun Cai

The first principal stress plays a key role in ductile fracture processes. Investigation of the distribution and evolution of the first principal stress at the crack tip is essential for exploring elastoplastic fracture behaviors. A semi-analytical model was developed in this study to determine the maximal first principal stress at the mode I crack tip with 3D constraints for materials following the Ramberg–Osgood law. The model, based on energy density equivalence and dimensional analysis, was validated through finite element analysis (FEA) of various materials and geometric dimensions of specimens with mode I cracks, under over 100 different types of working conditions. The dimensionless curves of maximal first principal stress versus load, as predicted by the model, agreed well with the FEA results, demonstrating the accuracy and applicability of the model. This research can provide a basis for future theoretical predictions of crack initiation and propagation.

第一主应力在韧性断裂过程中起着关键作用。研究裂纹尖端第一主应力的分布和演变对于探索弹塑性断裂行为至关重要。本研究建立了一个半分析模型,以确定模式 I 裂纹尖端的最大第一主应力,并对遵循 Ramberg-Osgood 法则的材料进行三维约束。该模型以能量密度等效和尺寸分析为基础,在 100 多种不同工况条件下,通过对各种材料和带有模式 I 裂纹试样的几何尺寸进行有限元分析(FEA)进行了验证。模型预测的最大第一主应力随载荷变化的无量纲曲线与有限元分析结果吻合良好,证明了模型的准确性和适用性。这项研究可为今后裂纹萌发和扩展的理论预测提供依据。
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引用次数: 0
Investigation on the Very High Cycle Fatigue Life of Titanium Alloys by Near-β Forging and Shot Peening 通过近β锻造和喷丸强化研究钛合金的超高循环疲劳寿命
IF 2 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-07-30 DOI: 10.1007/s10338-024-00509-0
Qiangang Xu, Yonghui Chen, Kai Pan, Xingwei Xu, Fei Zhao, Kai Guo, Xiaotao Liu, Zhen Zhang

In order to enhance the fatigue properties of metallic materials, a feasible rationale is to delay or prevent the interior and surface fatigue crack initiation. Based on this rationale, the study investigates the approach of improving the very high cycle fatigue properties of TC6 titanium alloys through near-β forging coupled with shot peening, conducted at 930 ℃ and ambient temperature, respectively. To unveil the associated mechanisms, microstructure, microhardness, residual stress, and fatigue properties are thoroughly analyzed after each process. Results indicate a considerable refinement in microstructure and significant mitigation of the initially existed strong texture post near-β forging and annealing, efficiently delaying crack initiation and propagation. As a result, the very high cycle fatigue property of TC6 achieves remarkable enhancement after forging. Compared to near-β forging, shot peening might not necessarily improve the very high cycle fatigue performance, particularly beyond 106 cycles.

为了提高金属材料的疲劳性能,一种可行的方法是延迟或防止内部和表面疲劳裂纹的产生。基于这一原理,本研究分别在 930 ℃ 和常温下,通过近 β 锻造和喷丸强化,研究了改善 TC6 钛合金超高循环疲劳性能的方法。为了揭示相关的机理,对每个过程后的显微结构、显微硬度、残余应力和疲劳特性进行了全面分析。结果表明,在近β锻造和退火后,微观结构得到了显著改善,最初存在的强纹理也得到了明显缓解,从而有效地延缓了裂纹的产生和扩展。因此,TC6 的高循环疲劳性能在锻造后得到显著提高。与近β锻造相比,喷丸强化不一定能改善超高循环疲劳性能,尤其是超过 106 个循环后。
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引用次数: 0
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Acta Mechanica Solida Sinica
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