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Combination of generic novelty detection and supervised classification pipelines for industrial condition monitoring 将通用新颖性检测和监督分类管道相结合,用于工业状态监测
Pub Date : 2024-07-24 DOI: 10.1515/teme-2024-0016
Steffen Klein, Yannick Wilhelm, Andreas Schütze, T. Schneider
Machine learning in industrial condition monitoring is currently a rapidly developing field of research, to improve the efficiency and reliability of industrial processes. Many of the used algorithms are supervised methods, which can learn and recognize hidden patterns in the data. However, training data is required to learn these patterns, which can only be generated to a limited extent in an industrial environment due to the high costs involved. Furthermore, it is impossible to represent all possible events in the training data. In contrast, unsupervised or semi-supervised methods can be used to detect new conditions or events. However, these usually do not allow diagnosis or quantification of a fault condition, which is why their usefulness for modern maintenance strategies is limited. Consequently, a robust condition monitoring system should combine the functionality of both approaches. This paper presents a methodology for the combination of supervised classification and semi-supervised novelty detection to build an expandable and adaptable condition monitoring by transferring recurring novelties as new conditions to the supervised classification. A superordinate algorithm is proposed to achieve a stepwise extension of the supervised model based on new conditions detected by novelty detection. With this approach, a condition monitoring system can at first be based on “normal” data of a new machine or process by adding failures or novel conditions step-by-step. Furthermore, the supervised methods can be used to help the corresponding staff identify unknown conditions by analyzing the features selected by the supervised classification. The general workflow is demonstrated for condition monitoring of the pneumatic drive system of a welding gun.
为提高工业流程的效率和可靠性,工业状态监测领域的机器学习目前是一个快速发展的研究领域。许多使用的算法都是有监督的方法,可以学习和识别数据中隐藏的模式。然而,学习这些模式需要训练数据,而由于成本高昂,这些数据只能在有限的工业环境中生成。此外,在训练数据中不可能表示所有可能发生的事件。相比之下,无监督或半监督方法可用于检测新情况或新事件。不过,这些方法通常无法诊断或量化故障状况,因此对现代维护策略的作用有限。因此,稳健的状态监测系统应结合这两种方法的功能。本文介绍了一种将有监督分类和半监督新颖性检测相结合的方法,通过将重复出现的新颖性作为新条件转移到有监督分类中,从而建立一个可扩展、可适应的状态监测系统。本文提出了一种上位算法,可根据新颖性检测发现的新情况逐步扩展监督模型。采用这种方法,状态监测系统可以首先基于新机器或流程的 "正常 "数据,逐步增加故障或新情况。此外,通过分析监督分类所选择的特征,监督方法还可用于帮助相关人员识别未知状况。我们以焊枪气动驱动系统的状态监测为例,演示了一般工作流程。
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引用次数: 0
Metrology for sensor networks: metrological traceability and measurement uncertainties for air quality monitoring 传感器网络计量:空气质量监测的计量溯源和测量不确定性
Pub Date : 2024-07-24 DOI: 10.1515/teme-2024-0042
S. Eichstädt, Olav Werhahn
In situ calibration of sensors delivering SI traceable measurement results still provides an open question to the design and operation of sensor networks. Particularly when addressing low-cost sensors, currently, the use of sensor networks for air quality monitoring is limited by the low or unknown accuracy of measurements that they can achieve, while the data quality of individual sensor networks is mainly derived by algorithms. Standardization bodies like DIN and CEN therefore announced the need for investigations of validation methods on gas phase species and particulate matter on the one hand side, and for the development of fully digitized quality assurance/quality control and calibration techniques for sensor networks on the other (CEN/CENELEC, Opportunity for Standardisation to Contribute to the European Partnership on Metrology EPM under Horizon Europe). This contribution concentrates on the metrological traceability of sensor networks for air quality monitoring to the international system of units (SI) based on FAIRified intra-network communications (M. Wilkinson, et al., “The FAIR guiding principles for scientific data management and stewardship,” Sci. Data, vol. 3, 2016, Art. no. 160018) and including delocalized Optical Gas Standards operated according to the digital TILSAM method (O. Werhahn, et al., The TILSAM Method Adapted into Optical Gas Standards – Complementing Gaseous Reference Materials, PTB Open Access Repository, 2021). Informed by related activities in EURAMET (Partnership project FunSNM, EMNs COO & POLMO, TC-IM 1551) (European Metrology Network Climate and Ocean Observation (COO), European Metrology Network Pollution Monitoring (POLMO), EURAMET Project TC-IM 1551, Project Database) this contribution discusses the importance of measurement uncertainties in the context of sensor networks, comprising different sensor principles and promoting an efficient uptake of state-of-the-art methods. We discuss how the sensor network case can be addressed with sensors individually using the GUM principles (Joint Committee for Guides in Metrology, Guide to the Expression of Uncertainty in Measurement (GUM), JCGM 100: 2008 (E)). For sensor network measurements becoming metrologically traceable to the SI, documented and unbroken chains of calibrations need to be implemented each contributing to the measurement uncertainty. This applies to each individual sensor of the network including the potential gold standard among them, but also to the network’s output viewed as a single entity. The contribution provides first approaches to be tested and validated that are underpinned by fundamental design strategies for sensor networks. It follows on practical applications in real world scenarios aside from model uncertainties discussed in artificial intelligence prospects.
传感器的现场校准可提供 SI 可追溯测量结果,这仍然是传感器网络设计和运行的一个未决问题。特别是在使用低成本传感器时,目前传感器网络在空气质量监测方面的应用受到了限制,因为它们所能达到的测量精度较低或未知,而单个传感器网络的数据质量主要是通过算法得出的。因此,DIN 和 CEN 等标准化机构宣布,一方面需要对气相物种和颗粒物质的验证方法进行研究,另一方面需要为传感器网络开发完全数字化的质量保证/质量控制和校准技术(CEN/CENELEC,"标准化为欧洲地平线下的欧洲计量伙伴关系 EPM 做出贡献的机会")。这篇论文集中讨论了空气质量监测传感器网络与国际单位制(SI)之间的计量可追溯性,其基础是 FAIRified 的网络内部通信(M. Wilkinson 等人,"FAIR 科学研究指导原则")、"数据》,第 3 卷,2016 年,艺术编号 160018),并包括根据数字 TILSAM 方法运行的局部光学气体标准(O. Werhahn 等人,《改编为光学气体标准的 TILSAM 方法--补充气态参考材料》,PTB 开放存取资料库,2021 年)。受 EURAMET(合作伙伴项目 FunSNM、EMNs COO & POLMO、TC-IM 1551)(欧洲计量网络气候与海洋观测(COO)、欧洲计量网络污染监测(POLMO)、EURAMET 项目 TC-IM 1551、项目数据库)相关活动的启发,本文讨论了传感器网络背景下测量不确定性的重要性,包括不同的传感器原理和促进对最先进方法的有效吸收。我们讨论了如何利用 GUM 原则(计量学指南联合委员会,《测量不确定度表达指南》(GUM),JCGM 100: 2008 (E))对传感器网络进行单独处理。为使传感器网络测量在计量上可溯源至国际单位制,需要执行记录在案且不间断的校准链,每个校准链都会对测量不确定度产生影响。这不仅适用于网络中的每个传感器,包括其中潜在的黄金标准,而且也适用于作为单一实体的网络输出。该论文提供了第一种有待测试和验证的方法,这些方法以传感器网络的基本设计策略为基础。除了人工智能前景中讨论的模型不确定性之外,它还涉及现实世界场景中的实际应用。
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引用次数: 0
Kalibrierung und Messunsicherheitsbetrachtung eines medizinischen Bohrers mit integrierter Temperatursensorik zur Minimierung des Patientenrisikos bei minimalinvasiven Bohrungen an der lateralen Schädelbasis 对集成温度传感器的医用钻头进行校准和测量不确定性分析,以最大限度降低侧颅底微创钻孔过程中的患者风险
Pub Date : 2024-07-17 DOI: 10.1515/teme-2024-0030
Anna-Lena Knott, M. Huber, Ugur Karakus, Tobias Müller, R. Schmitt
Die Hauptgefahr bei minimalinvasiven Bohrungen für die Gesundheit des Patienten ist eine thermische Verletzung von Nerven- oder Knochengewebe durch einen erhöhten Wärmeeintrag. Für die prozessparallele Ermittlung der Bohrgrundtemperatur wurde ein Bohrer mit integrierter Temperatursensorik entwickelt. Diese gemessene Temperatur steht jedoch in einem unbekannten Zusammenhang mit der realen Bohrgrundtemperatur, da Unsicherheiten die Messung beeinflussen. Um die Temperatur als verlässliche Entscheidungsgrundlage während der minimalinvasiven Bohrung verwenden zu können, müssen systematische Abweichungen der gemessenen Temperatur von der realen Temperatur bekannt sein. Zufällige Abweichungen und solche systematischen Abweichungen, die nicht korrigiert werden können, müssen in einer Messunsicherheitsbetrachtung zusammengefasst werden. Zur Bestimmung der Kalibrierkurve wird ein Messaufbau entworfen, um systematische Fehler der Temperaturmessung mit dem Bohrer kompensieren zu können. Die Ergebnisse der Unsicherheitsbetrachtung zeigen, dass die Unsicherheit mit steigender Temperatur steigt. Die Unsicherheit wird konservativ mit u T = 1 K abgeschätzt. Zur Beurteilung einer thermischen Schädigung des Gewebes wird der CEM43 herangezogen, dessen Güte jedoch in erheblichem Maß von der zugrundeliegenden Datenqualität abhängt. In einer Analyse des Einflusses der Messunsicherheit auf den CEM43 mit der Unsicherheitsfortpflanzung und Monte-Carlo-Methoden wird festgestellt, dass bereits geringe Unsicherheiten in der Temperaturmessung zu erheblichen Abweichungen des CEM43 führen. Der intraoperative Einsatz des CEM43 als Kennwert für eine thermische Gewebeschädigung ist deshalb nicht möglich.
在微创钻孔过程中,患者健康面临的主要风险是因输入热量增加而对神经或骨组织造成的热损伤。已开发出一种集成温度传感器的钻头,可在钻孔过程中同时测定钻头基部的温度。然而,由于测量结果受到不确定因素的影响,因此所测得的温度与实际钻头基座温度之间的相关性尚不清楚。为了在微创钻孔过程中将温度作为可靠的决策依据,必须知道测量温度与实际温度之间的系统偏差。随机偏差和无法纠正的系统偏差必须在测量不确定性分析中进行总结。为了确定校准曲线,设计了一套测量装置,以补偿钻头温度测量中的系统误差。不确定度分析的结果表明,不确定度随着温度的升高而增加。不确定度的保守估计值为 u T = 1 K。CEM43 用于评估组织的热损伤,但其质量在很大程度上取决于基础数据的质量。在使用不确定性传播和蒙特卡罗方法分析测量不确定性对 CEM43 的影响时发现,即使温度测量的不确定性很小,也会导致 CEM43 出现相当大的偏差。因此,不可能在术中使用 CEM43 作为热组织损伤的参数。
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引用次数: 0
Der Einfluss der Messunsicherheit in der Materialprüfung – Von der Messmittelauswahl zur Konformitätsaussage am Beispiel des Zugversuchs bei erhöhter Temperatur nach DIN EN ISO 6892-2:2018-09 材料测试中测量不确定性的影响--以根据 DIN EN ISO 6892-2:2018-09 标准进行的高温拉伸试验为例,从选择测量设备到合格声明
Pub Date : 2024-07-12 DOI: 10.1515/teme-2024-0039
S. Wieler, H. Frenz
Für Prüflabore ist eine Aussage zur Konformität, ihrer Mess- und Prüfergebnisse gegenüber einer Spezifikationsanforderung stets mit dem Risiko einer falschen Annahme oder Ablehnung verbunden. Entscheidenden Einfluss, wie groß dieses statistische Risiko ist, hat neben dem eigentlichen Messwert die zugehörige Messunsicherheit. Daher haben Prüfaboratorien ein vitales Interesse daran, die Messunsicherheit fachlich angemessen zu ermitteln und ggf. zu minimieren. Dazu bildet die Auswahl geeigneter Mess- und Prüfeinrichtungen die Grundlage, um Ergebnisse möglichst präzise und genau, aber auch vergleichbar und reproduzierbar zu ermitteln. In diesem Beitrag wird ein konkretes Beispiel aus der Materialprüfung am Beispiel des Zugversuchs an metallischen Werkstoffen bei erhöhter Temperatur nach DIN EN ISO 6892-2:2018-09 vorgestellt. Diese international harmonisierte Prüfnorm gibt Anforderungen an die einzusetzende Temperaturmesseinrichtung, hinsichtlich der zulässigen Abweichung und Messunsicherheit, vor. Zusammen mit den Kompetenzanforderungen aus DIN EN ISO/IEC 17025:2018-03, der Norm, die zusammen mit weiteren Regelwerken zur Akkreditierung von Prüflaboren herangezogen wird, ergeben sich weitere Anforderungen an die nachgewiesene, metrologische Rückführbarkeit und die Messunsicherheit. Fragen zu notwendigen Kalibrierintervallen und Wartungen runden den Informationsbedarf über Mess- und Prüfgeräte ab. Die damit verbleibenden Freiheitsgrade für die Anwender in Bezug auf die Auswahl der Temperaturmesseinrichtung werden weiter beschränkt, wenn für die Konformitätsaussage eine entsprechend geringe Messunsicherheit erforderlich ist. Der Beitrag beinhaltet konkrete Beispiele aus der Praxis zum Einfluss der Messunsicherheit der Temperaturmessung im Zugversuch nach DIN EN ISO 6892-2. Es werden sowohl die Herausforderungen an die Prüflaboratorien als auch mögliche Lösungsansätze aufgezeigt.
对于测试实验室来说,如果要说明其测量和测试结果是否符合规范要求,就必须承担错误验收或拒收的风险。除了实际测量值之外,相关的测量不确定度对这种统计风险的大小也有决定性的影响。因此,如何确定测量不确定度,并在必要时以技术适当的方式将测量不确定度降到最低,对测试实验室来说至关重要。选择合适的测量和测试设备是确定结果的基础,不仅要尽可能精确和准确,还要具有可比性和可重复性。本文以材料测试为例,介绍根据 DIN EN ISO 6892-2:2018-09,在高温下对金属材料进行拉伸测试的具体实例。该国际统一测试标准规定了所用温度测量设备在允许偏差和测量不确定性方面的要求。除了 DIN EN ISO/IEC 17025:2018-03 中的能力要求(该标准与其他测试实验室认证法规一起使用)外,还对经过验证的计量溯源性和测量不确定性提出了进一步要求。关于必要的校准周期和维护的问题也是测量和测试设备信息需求的一部分。如果合格声明要求相应的低测量不确定度,那么用户在选择温度测量设备方面的剩余自由度就会受到进一步限制。文章列举了在拉伸试验中按照 DIN EN ISO 6892-2 标准进行温度测量时测量不确定度影响的具体实例,并说明了测试实验室面临的挑战和可能的解决方案。
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引用次数: 0
Tagung Messunsicherheit Erfurt 2023 埃尔福特 2023 年测量不确定性会议
Pub Date : 2024-07-12 DOI: 10.1515/teme-2024-0082
K. Sommer, Thomas Fröhlich
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引用次数: 0
Messunsicherheit einer Kalibriereinrichtung für Wärmestromsensoren – Unsicherheit der Temperaturdifferenz 热流传感器校准装置的测量不确定性 - 温差的不确定性
Pub Date : 2024-07-11 DOI: 10.1515/teme-2024-0034
J. Beerel, Frederik Bartz, Thomas Fröhlich
Wärmestromsensoren werden in den verschiedensten Applikationen eingesetzt. Dabei ist eine Kalibrierung der Sensoren unumgänglich. In diesem Beitrag wird die Bedeutung von Wärmestromsensoren und die Notwendigkeit einer Kalibrierung aufgezeigt. Zu diesem Zweck wurde am Institut für Prozessmess- und Sensortechnik der Technischen Universität Ilmenau ein Kalibrierstand entwickelt und aufgebaut, der die rückführbare Kalibrierung von Wärmestromsensoren ermöglicht. Mit dieser Einrichtung können Wärmestromsensoren durch einen Vergleich gegenüber einem Referenzwärmestromsensor, basierend auf Wärmeleitprozessen, kalibriert werden. Vor diesem Hintergrund wird der Aufbau der Kalibriereinrichtung sowie der enthaltenen Sensorik diskutiert und eine umfassende Unsicherheitsbetrachtung zum eingeprägten Wärmestrom angestellt. Der Schwerpunkt dieser Unsicherheitsbetrachtung liegt auf der Messung von Temperaturdifferenzen innerhalb der Einrichtung, die einen maßgeblichen Einfluss auf die Unsicherheit des rückführbaren Wärmestroms haben. Aus der umfassenden Unsicherheitsbetrachtung resultiert für den bereitgestellten Wärmestrom in der Kalibriereinrichtung eine um (k = 2) erweiterte relative Messunsicherheit von 2,9 %.
热流传感器应用广泛。传感器的校准至关重要。本文展示了热流传感器的重要性和校准的必要性。为此,伊尔梅瑙理工大学过程测量和传感器技术研究所开发并建立了一个校准台,可以对热流传感器进行可追溯校准。利用该设备,可以将热流传感器与基于热传导过程的参考热流传感器进行比较,从而对热流传感器进行校准。在此背景下,我们讨论了校准装置及其包含的传感器的设计,并对印记热流进行了全面的不确定性分析。不确定性分析的重点是设备内部的温差测量,这对可溯源热流的不确定性有重大影响。综合不确定性分析的结果是,校准装置中提供的热流量的相对测量不确定性为 2.9%,增加了 (k = 2)。
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引用次数: 0
Spectral reconstruction using neural networks in filter-array-based chip-size spectrometers 在基于滤波器阵列的芯片级光谱仪中使用神经网络重建光谱
Pub Date : 2024-07-10 DOI: 10.1515/teme-2024-0063
J. Wissing, Lidia Fargueta, Stephan Scheele
Spectral reconstruction in filter-based miniature spectrometers remains challenging due to the ill-posed nature of identifying stable solutions. Even minor deviations in sensor data can cause misleading reconstruction outcomes, particularly in the absence of proper regularization techniques. While previous research has attempted to mitigate this instability by incorporating neural networks into the reconstruction pipeline to denoise the data before reconstruction or correct it after reconstruction, these approaches have not fully resolved the underlying issue. This work functions as a proof-of-concept for data-driven reconstruction that relies exclusively on neural networks, thereby circumventing the need to address the ill-posed inverse problem. We curate a dataset holding transmission spectra from various colored foils, commonly used in theatrical, and train five distinct neural networks optimized for spectral reconstruction. Subsequently, we benchmark these networks against each other and compare their reconstruction capabilities with a linear reconstruction model to show the applicability of cognitive sensors to the problem of spectral reconstruction. In our testing, we discovered that (i) spectral reconstruction can be achieved using neural networks with an end-to-end approach, and (ii) while a classic linear model can perform equal to neural networks under optimal conditions, the latter can be considered more robust against data deviations.
在基于滤波器的微型光谱仪中进行光谱重构仍然具有挑战性,这是因为要确定稳定的解决方案存在困难。即使是传感器数据中的微小偏差也会导致误导性的重建结果,尤其是在缺乏适当正则化技术的情况下。虽然以前的研究试图通过将神经网络纳入重建管道来缓解这种不稳定性,在重建前对数据进行去噪,或在重建后对数据进行校正,但这些方法并没有完全解决根本问题。这项工作是完全依靠神经网络进行数据驱动重建的概念验证,从而避免了解决反问题的需要。我们策划了一个数据集,其中包含戏剧中常用的各种彩色箔片的透射光谱,并训练了五个针对光谱重建进行优化的不同神经网络。随后,我们对这些网络进行了基准测试,并将它们的重构能力与线性重构模型进行了比较,以展示认知传感器在光谱重构问题上的适用性。在测试中,我们发现:(i) 使用端到端方法的神经网络可以实现光谱重建;(ii) 虽然经典线性模型在最佳条件下的性能与神经网络相当,但后者可以被认为对数据偏差具有更强的鲁棒性。
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引用次数: 0
Test of conformance or non-conformance with geometrical specifications 测试是否符合几何规格
Pub Date : 2024-07-09 DOI: 10.1515/teme-2024-0022
T. Hausotte, L. Butzhammer, Tamara Reuter, Matthias Braun, Ulrich Grömme
Systematic and random measurement errors are the cause of uncertain conformance and non-conformance statements. A wrong conformance statement occurs if the workpiece is accepted and is a reject part (type II error or false-negative) and a wrong non-conformance statement if the workpiece is rejected and is an in-spec part (type I error or false-positive). In order to avoid type I and type II errors, measurement uncertainty must be taken into account in the conformance and non-conformance testing. In practice, some procedures are used to consider measurement errors or the uncertainty that deviate from the state-of-the-art in research and technology. As these methods have become established over many years, they are still widely used despite better theoretical knowledge. The standard ISO 14253-1:2017 specifies a procedure based on probability and measurement uncertainty that is in accordance to the internationally accepted “Guide to the expression of uncertainty in measurement” and its supplements but is often not used due to the complexity of the evaluation of measurement uncertainty. In this contribution we give an overview and comparison of the different existing methods and provide an suggestion for supplementing the standard ISO 14253-1:2017, as Monte Carlo simulations enable a direct probability-based conformance and non-conformance testing even for complex measurement processes.
系统和随机测量误差是造成不确定的合格和不合格声明的原因。如果工件被验收,但属于剔除部件(II 类错误或假阴性),则会出现错误的一致性声明;如果工件被剔除,但属于合规部件(I 类错误或假阳性),则会出现错误的不符合声明。为了避免 I 类和 II 类错误,必须在一致性和非一致性测试中考虑测量不确定性。在实践中,一些程序被用来考虑偏离最先进研究和技术的测量误差或不确定性。由于这些方法已确立多年,尽管有了更好的理论知识,但仍被广泛使用。ISO 14253-1:2017 标准规定了一种基于概率和测量不确定度的程序,该程序与国际公认的 "测量不确定度表达指南 "及其补充协议一致,但由于测量不确定度评估的复杂性,该程序通常不被使用。在本文中,我们对现有的不同方法进行了概述和比较,并提出了对 ISO 14253-1:2017 标准进行补充的建议,因为蒙特卡罗模拟可以直接进行基于概率的符合性和不符合性测试,即使是复杂的测量过程也不例外。
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引用次数: 0
Leveraging measurement data quality by adoption of the FAIR guiding principles 采用 FAIR 指导原则,提高测量数据质量
Pub Date : 2024-07-09 DOI: 10.1515/teme-2024-0040
Robert H. Schmitt, M. Bodenbenner, Tobias Hamann, Mark P. Sanders, Mario Moser, Anas Abdelrazeq
The analysis and reuse of measured process data are enablers for sustainable and resilient manufacturing in the future. Maintaining high measurement data quality is vital for maximising the usage and value of the data at hand. To ensure this data quality, the data management must be applied consequently throughout the complete Data Life-Cycle (DLC) and adhere to the FAIR guiding principles. In the two research consortia NFDI4Ing and the Cluster of Excellence “Internet of Production,” we investigate approaches to increase the measurement of data quality by integrating the FAIR guiding principles in all data management activities of the DLC. To facilitate the uptake of the FAIR guiding principles, we underline the significance of FAIR data for the reuse of high-quality data. Second, we are introducing a harmonised DLC to streamline data management activities. Third, we concisely review current trends and best practices in FAIR-aware data management and give suggestions for implementing the FAIR guiding principles.
对测量过程数据的分析和再利用是未来可持续和弹性制造的推动因素。保持测量数据的高质量对于最大限度地利用手头数据并使其发挥最大价值至关重要。为确保数据质量,数据管理必须贯穿整个数据生命周期(DLC),并遵循 FAIR 指导原则。在 NFDI4Ing 和 "生产互联网 "英才集群这两个研究联盟中,我们研究了通过将 FAIR 指导原则纳入 DLC 的所有数据管理活动来提高数据质量测量的方法。为了促进 FAIR 指导原则的实施,我们强调了 FAIR 数据对高质量数据再利用的重要意义。其次,我们正在引入一个统一的 DLC,以简化数据管理活动。第三,我们简要回顾了 FAIR 意识数据管理的当前趋势和最佳做法,并就实施 FAIR 指导原则提出了建议。
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引用次数: 0
Prediction of water absorption of recycled coarse aggregate based on deep learning image segmentation 基于深度学习图像分割的再生粗骨料吸水性预测
Pub Date : 2024-05-03 DOI: 10.1515/teme-2023-0155
Yixing Wei, H. Fang, Jianhong Yang, Guoyi Tan, Feizhi Huang
To quickly measure the water absorption (WA) of Recycled Coarse Aggregates (RCA), we utilize a detection platform designed for RCA to collect two-dimensional images. Utilizing the RCA-net network, we segment the areas of the mortar and aggregate on the RCA surface. Segmentations allow us to extract critical parameters for characterizing the quality of RCA, the proportion of mortar area (PMA). Subsequently, we construct three regression functions between PMA and WA. The experimental results demonstrate that our proposed segmentation method effectively separates both adhered particles of RCA and distinct areas of mortar and aggregate on RCA surfaces. Next, sprinkling water on RCA surfaces can enhance the accuracy of the segmentation. Notably, within particle size ranges of 5–10 mm, 10–20 mm, and 20–31.5 mm, we all observed a significant linear relationship between PMA and WA. We used those linear relationships and the equivalent mass of RCA detected by the image method in each particle size range to construct the prediction model of water absorption. According to the validation result of 24 groups RCA, this model’s maximum relative error of RCA water absorption predicted value was 10.6 %. The detection time of this method is short, and the detection time of 2 kg RCA is 3.8 min, with an average computation time per image of merely 0.659 s. This efficiency fulfills the requirements for real-time industrial inspection.
为了快速测量再生粗骨料(RCA)的吸水率(WA),我们利用专为 RCA 设计的检测平台来采集二维图像。利用 RCA 网络,我们对 RCA 表面的砂浆和骨料区域进行了分割。通过分割,我们可以提取表征 RCA 质量的关键参数,即砂浆面积比例 (PMA)。随后,我们构建了 PMA 和 WA 之间的三个回归函数。实验结果表明,我们提出的分割方法能有效分离 RCA 表面上的 RCA 粘附颗粒以及砂浆和骨料的不同区域。其次,在 RCA 表面洒水可以提高分割的准确性。值得注意的是,在 5-10 毫米、10-20 毫米和 20-31.5 毫米的粒度范围内,我们都观察到 PMA 与 WA 之间存在显著的线性关系。我们利用这些线性关系和图像方法在每个粒度范围内检测到的 RCA 等效质量构建了吸水率预测模型。根据 24 组 RCA 的验证结果,该模型对 RCA 吸水率预测值的最大相对误差为 10.6%。该方法的检测时间短,2 kg RCA 的检测时间为 3.8 min,平均每幅图像的计算时间仅为 0.659 s。这一效率满足了实时工业检测的要求。
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