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Research on precision linear displacement measurement method based on closed loop phase-shift control of single alternating light field 基于单交变光场闭环移相控制的精密线性位移测量方法研究
Pub Date : 2024-04-23 DOI: 10.1515/teme-2024-0005
Min Fu, Baokang Xiang, Kuo Luo, Shuang Qiu, Xiangyun Zhang
A high-precision linear displacement measurement method based on the digital phase shift of a single light source is proposed. In this method, the light intensity of a four-channel sinusoidal transmission surface with a 90° difference in the spatial phase is modulated by a single channel alternating light, and four-channel alternating light intensity signal with the same time phase can be obtained. Two channels of standing wave signals with a time difference of 90° are obtained through micro-control digital phase shift processing. After differential amplification, an electric travelling wave signal containing position information of measurement object is synthesized by these two standing wave signals. By measuring the phase difference between the travelling wave and the reference signal, the high precision linear displacement can be measured. The principle of displacement measurement based on the modulation of a single-alternating light field and the principle of digital phase-shift of micro-control are introduced in detail. The feasibility of the method is verified through experiments. Finally, the sensor is optimized by analyzing the causes of error, and the measurement accuracy of ±0.2 μm is achieved within the 100 mm range with a 0.6 mm grating period.
提出了一种基于单光源数字相移的高精度线性位移测量方法。在该方法中,通过单通道交变光对空间相位差为 90°的四通道正弦波透射面的光强进行调制,可获得时间相位相同的四通道交变光强信号。通过微控制器数字移相处理,可获得时间相位差为 90°的两通道驻波信号。经过差分放大后,由这两个驻波信号合成一个包含测量物体位置信息的电行波信号。通过测量行波与参考信号之间的相位差,就可以测量出高精度的线性位移。详细介绍了基于单交变光场调制的位移测量原理和微控制器数字移相原理。通过实验验证了该方法的可行性。最后,通过分析产生误差的原因,对传感器进行了优化,在光栅周期为 0.6 毫米的 100 毫米范围内实现了 ±0.2 μm 的测量精度。
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引用次数: 0
Prozessmesstechnik und Präzisionsmesstechnik 过程计量和精密计量
Pub Date : 2024-04-19 DOI: 10.1515/teme-2024-0041
Thomas Fröhlich, Thomas Kissinger, E. Manske
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引用次数: 0
Comparison of full fiber coupled interferometer systems under vacuum conditions 真空条件下全光纤耦合干涉仪系统的比较
Pub Date : 2024-04-17 DOI: 10.1515/teme-2024-0011
Martin Meier, C. Weichert, Jan Kawohl, Jens Flügge, Eberhard Manske
The PTB built a comparator setup for testing length measuring systems under vacuum conditions. The setup is equipped with a linear stage which is operated in a closed loop using the feedback of a 1.5D encoder system with three encoder heads for length and vertical rotation angle and exhibits a movement range of 150 mm. The main measurement system is a heterodyne interferometer with periodic nonlinearities with amplitudes below 10 pm. The comparator setup was characterized using a mirror mounted on the stage reflecting the measurement as well as the reference beams. By these means, the resolution, the stability of the setup as well as the influence of guiding errors on position-dependent measurement deviations of the fully fiber coupled interferometer were investigated. A position-depending error was observed which was resulting from the variation of the performance of the coupling into the multi-mode fibers used to transfer the superposed beams to the photoreceivers. The measured deviations were 1.5 nm or 0.2 nm over 70 mm travel range depending on the core diameter of the multi-mode fibers of 50 µm and 200 µm, respectively. Three different commercial fiber interferometer systems were analysed under vacuum conditions with the comparator setup. All tested systems are working with light sources with a wavelength of approximately 1535 nm but differ in the amplitude of their periodic nonlinearities in the range between 10 pm and 29 nm. The tests of their resolution and stability were limited by vibrations in the comparator setup and the lack of adequate synchronization capabilities of the data acquisition of these systems.
PTB 建立了一个比较仪装置,用于在真空条件下测试长度测量系统。该装置配备了一个线性平台,利用 1.5D 编码器系统的反馈进行闭环操作,该系统有三个编码器头,用于测量长度和垂直旋转角度,移动范围为 150 毫米。主要测量系统是一个外差干涉仪,具有振幅低于 10 pm 的周期性非线性。比较器装置的特点是使用安装在平台上的反射镜反射测量光束和参考光束。通过这些方法,研究了全光纤耦合干涉仪的分辨率、设置的稳定性以及导向误差对随位置变化的测量偏差的影响。观察到的位置相关误差是由于用于将叠加光束传输到光接收器的多模光纤的耦合性能变化造成的。根据 50 微米和 200 微米的多模光纤纤芯直径,在 70 毫米行程范围内测得的偏差分别为 1.5 纳米或 0.2 纳米。在真空条件下,使用比较仪装置对三种不同的商用光纤干涉仪系统进行了分析。所有测试系统都使用波长约为 1535 nm 的光源,但在 10 pm 至 29 nm 范围内的周期性非线性振幅有所不同。对这些系统的分辨率和稳定性的测试受到了比较仪装置的振动以及这些系统的数据采集同步能力不足的限制。
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引用次数: 0
Experimentelle Untersuchung und numerische Analyse konvektiver Wärme- und Stofftransportprozesse in Salzschmelzen unter Wirkung von Magnetfeldern und Wärmestrahlung 磁场和热辐射影响下熔盐中对流传热和传质过程的实验研究和数值分析
Pub Date : 2024-04-16 DOI: 10.1515/teme-2024-0018
Panxin Li, Jasmin Calmbach, Clemens Naumann, C. Resagk, C. Cierpka, C. Karcher
In dieser Arbeit werden mit numerischen und experimentellen Methoden thermisch getriebene Konvektionsprozesse in Flüssigsalzen analysiert. Die Besonderheiten der Untersuchungen liegen darin, dass die in der Salzschmelze auftretenden Wärme- und Stofftransportprozesse zum einen aufgrund der elektrischen Leitfähigkeit des Arbeitsmediums von den Wechselwirkungen mit Magnetfeldern sowie zum anderen aufgrund der Semi-Transparenz des Mediums und der vorliegenden hohen Arbeitstemperaturen von thermischen Strahlungsvorgängen beeinflusst werden. Die genaue Kenntnis der Geschwindigkeits- und Temperaturfelder bei Vorliegen dieser zusätzlichen Effekte ist beispielweise von Wichtigkeit für den sicheren und effizienten Betrieb von thermischen Energiespeichern und Flüssigmetall-Batterien, in denen Salzschmelzen als gängige Arbeitsstoffe eingesetzt werden. Bei der numerischen Analyse wird eine zweidimensionale Rayleigh-Bénard-Anordnung betrachtet, bei welcher der thermische Antrieb der Konvektion in der Salzschmelze durch Heizung von unten und Kühlung von oben erfolgt. Der Magnetfeldeinfluss wird in der quasi-statischen Näherung und der Strahlungseinfluss mittels der Rosseland-Approximation für optisch dicke Medien in Grenzschicht-Näherung modelliert. Die mittels eines Spektrale-Elemente-Verfahrens erzielten Simulationsergebnisse zeigen, dass es unter der Wirkung der zusätzlichen Effekte tendenziell zu einer deutlichen Verringerung des konvektiven Wärmetransport kommt. Dies ist die Folge der strömungsdämpfenden Wirkung der unter Magnetfeldeinfluss induzierten Lorentz-Kräfte und der zusätzlichen thermischen Diffusion durch den Strahlungseinfluss. Im experimentellen Teil der Arbeit wird berichtet, wie ein entsprechender Versuchsstand aufgebaut und instrumentiert wird, um die von der numerischen Analyse vorhergesagten Wirkungen in Modellexperimenten zu verifizieren. Des Weiteren werden Ergebnisse von ersten Testmessungen in Salzschmelzen vorgestellt, durch die erstmalig der Nachweis geführt wird, dass die optischen Verfahren der Particle-Image-Velocimetry und der Laser-Doppler-Anemometrie auch zur räumlich und zeitlich hochaufgelösten Geschwindigkeitsmessung in Salzschmelzen angewandt werden können.
本研究采用数值和实验方法分析了液态盐中的热驱动对流过程。研究的特点在于,熔盐中的传热和传质过程一方面受到工作介质导电性导致的磁场相互作用的影响,另一方面受到介质半透明性和高工作温度导致的热辐射过程的影响。精确了解存在这些附加效应时的速度场和温度场非常重要,例如,对于使用熔盐作为常用工作材料的热能储存系统和液态金属电池的安全高效运行而言。在数值分析中,考虑了二维瑞利-贝纳德布置,其中熔盐对流的热驱动是通过从下往上加热和从上往下冷却来实现的。磁场影响采用准静态近似法建模,辐射影响采用边界层近似法中光学厚介质的罗斯兰德近似法建模。使用谱元法获得的模拟结果表明,在附加效应的影响下,对流热传输往往会显著减少。这是磁场影响下的洛伦兹力和辐射影响下的额外热扩散所产生的流动衰减效应的结果。论文的实验部分报告了如何建立相应的测试平台和仪器,以便在模型实验中验证数值分析预测的效果。此外,论文还介绍了在熔盐中进行初步测试测量的结果,首次证明粒子图像测速仪和激光多普勒风速仪等光学方法也可用于熔盐中的空间和时间高分辨率速度测量。
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引用次数: 0
Imaging the mechanical properties of nanowire arrays 纳米线阵列机械特性成像
Pub Date : 2024-04-16 DOI: 10.1515/teme-2023-0159
Tianran Ma, M. Fahrbach, Jiushuai Xu, Frank Eric Boye Anang, Maximilian Vergin, Florian Meierhofer, Uwe Brand, Andreas Waag, Erwin Peiner
Dimensional and contact resonance (CR) images of nanowire (NW) arrays (NWAs) are measured using our newly developed microprobe CR imaging (CRI) setup. Then a reference method is employed to calculate the indentation modulus of NWs (M i,NW ) representing the elasticity of NWs, by measuring NWAs and reference samples at the same static probing force. Furthermore, topography is imaged in combination with CR and M i,NW separately by software, in which the z values indicate the topography of the NWs and the color bars show its CR or M i,NW . Then NWs’ topography relation to M i,NW is visualized. As typical examples, 3D imaging of topography and measurement of M i,NW is performed with Si<111> pillar arrays as well as Cu and ZnO NWAs. The novel method enables fast mechanical performance measurements of large-scale vertically-aligned NWAs without releasing them from their respective substrates. For instance, the diameter and pitch of the Si<111> pillars and the diameter of the Cu NWAs are in good agreement with the values measured by scanning electron microscopy (SEM). The position of ZnO NWs bunches grown at arbitrary sites on silicon can be identified with the help of combined topography and indentation modulus images. Furthermore, M i,NW measured by our homemade CRI setup agrees well with bulk values. Differences between the measured M i,NW and bulk M i values may be related to a size effect in NW elasticity.
利用我们新开发的微探针CR成像(CRI)装置测量了纳米线(NW)阵列(NWAs)的尺寸和接触共振(CR)图像。然后,通过在相同的静态探测力下测量纳米线阵列和参考样品,采用参考方法计算代表纳米线弹性的纳米线压痕模量(M i,NW )。此外,地形与 CR 和 M i,NW 分别通过软件成像,其中 z 值表示 NW 的地形,色条表示其 CR 或 M i,NW。然后就可以直观地看到 NW 与 M i,NW 的地形关系。作为典型的例子,对 Si 柱阵列以及 Cu 和 ZnO NWAs 进行了形貌的三维成像和 M i,NW 的测量。这种新方法可以快速测量垂直排列的大规模 NWA 的机械性能,而无需将它们从各自的基底上释放。例如,硅柱的直径和间距以及铜NWA的直径与扫描电子显微镜(SEM)测量的值非常吻合。结合形貌和压痕模量图像,可以确定在硅上任意位置生长的氧化锌氮化物束的位置。此外,用我们自制的 CRI 装置测量的 M i,NW 与块体值非常吻合。测得的 M i,NW 值与块体 M i 值之间的差异可能与 NW 弹性的尺寸效应有关。
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引用次数: 0
Analysis of electrical resistance tomography measurements for fast force localization 用于快速力定位的电阻断层扫描测量分析
Pub Date : 2024-04-15 DOI: 10.1515/teme-2024-0010
Sabrina Affortunati, B. Zagar
Safe human-robot collaboration requires the robot to monitor the location and intensity of a potential contact force. This is necessary to avoid a possible risk of injury to humans. The goal of this work is to develop a distributed sensor system that enables spatially resolved force measurement. By covering the entire robot’s surface with an elastic coating with a sufficiently pressure-dependent conductivity, electrical resistance tomography can be used for this purpose. The measurement of the transimpedance makes it possible to localize a force applied between the electrodes and thus increase the spatial resolution of the measuring system. By analyzing the obtained measurements, a fast method, compared to classical electrical resistance tomography, for force localization is proposed. This method is compared to the classical method of electrical resistance tomography. A reduction in the processing time to less than one tenth has been attained with the presented method for the case of force localization only.
安全的人机协作要求机器人监控潜在接触力的位置和强度。这对于避免可能对人类造成伤害的风险十分必要。这项工作的目标是开发一种分布式传感器系统,实现空间分辨力测量。通过在整个机器人表面覆盖一层具有足够压力传导性的弹性涂层,电阻层析成像技术可用于这一目的。通过测量跨阻抗,可以定位施加在电极之间的力,从而提高测量系统的空间分辨率。通过分析所获得的测量结果,提出了一种与传统电阻层析成像法相比的快速力定位方法。该方法与传统的电阻层析成像法进行了比较。仅在力定位的情况下,所提出的方法可将处理时间缩短到十分之一以下。
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引用次数: 0
Analysis of a capacitance tomography system for object detection and localization 用于物体探测和定位的电容断层成像系统分析
Pub Date : 2024-04-01 DOI: 10.1515/teme-2024-0013
Sabrina Affortunati, B. Zagar
To ensure safe human-robot cooperation, it is necessary not only to measure the force exerted during contact, but also to monitor an approaching action. This would allow avoiding any unintentional contact through evasive maneuvers and thus prevent possible injuries. In our contribution we analyze a localization system based on capacitance tomography where an approaching object constitutes an electrode of a multi-electrode capacitance. The system processes measured voltages made on the surface of a conductive layer. From this, the location of the capacitive coupling between the object and the layer can be reconstructed, and the position of the object can be estimated. The system’s performance is further analyzed using the Neyman–Pearson detector. To define the performance of the system, for object detection only, the influence of object distance, object area, and number of measurements used on the probability of detection is examined.
为了确保人与机器人之间的安全合作,不仅需要测量接触过程中施加的力,还需要监测即将发生的动作。这样可以通过规避动作避免任何无意接触,从而防止可能的伤害。在我们的贡献中,我们分析了一个基于电容层析成像的定位系统,在该系统中,接近物体构成了多电极电容的一个电极。该系统处理在导电层表面测量到的电压。由此可以重建物体与导电层之间的电容耦合位置,并估算出物体的位置。使用奈曼-皮尔逊检测器可进一步分析系统的性能。为了确定系统的性能,仅就物体检测而言,研究了物体距离、物体面积和使用的测量次数对检测概率的影响。
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引用次数: 0
Concept studies and application development of textile integrated dielectric elastomer sensors for smart shoe technologies 用于智能鞋技术的织物集成介电弹性体传感器的概念研究和应用开发
Pub Date : 2024-03-22 DOI: 10.1515/teme-2024-0019
Andreas Meyer, Martin Wagner, S. Gratz-Kelly, S. Nalbach, Paul Motzki
The combination of flexibility and high integrability as well as their precise sensing capability enable dielectric elastomer sensors to be integrated into a variety of applications. Because of these integration opportunities especially in the field of smart textiles these sensor systems can make a difference. Sensor inlays for shoes based on resistive and capacitive sensors enable a partial monitoring of the loads and load distributions on our feet while the interaction with the shoe shaft remains unknown. The novel sensor integration into the shaft combined with a wireless real-time measurement is being studied in this work. This new sensor system within the shoe creates the basis for the data acquisition to finally support diabetic patients who suffer under the diabetic foot syndrome, to support athletes analyzing walking patterns as well as bringing safety shoes to a digital age. This contribution displays sensor concepts as well as the corresponding electronics development. The first smart shoe concentrates on the integration of six shaft sensors distributed over the shoe and their measurement in real-time. The shoe is designed and manufactured in collaboration with the Prüf- und Forschungsinstitut Pirmasens. The evaluation of the sensor signals allows the analysis of different load scenarios.
介电弹性体传感器兼具灵活性和高度的可集成性以及精确的传感能力,因此可以集成到各种应用中。由于这些集成机会,特别是在智能纺织品领域,这些传感器系统可以大显身手。基于电阻式和电容式传感器的鞋用传感器嵌体能够对我们脚上的负荷和负荷分布进行部分监测,但与鞋轴之间的相互作用仍是未知数。这项工作正在研究将新型传感器集成到鞋轴中,并结合无线实时测量的方法。鞋内的这种新型传感器系统为数据采集奠定了基础,最终可为患有糖尿病足综合症的糖尿病患者提供支持,为分析行走模式的运动员提供支持,并将安全鞋带入数字化时代。这篇论文展示了传感器概念以及相应的电子产品开发。第一款智能鞋集中整合了分布在鞋内的六个轴传感器,并对其进行实时测量。这款鞋是与皮尔马森 Prüf- und Forschungsinstitut 合作设计和制造的。通过对传感器信号的评估,可以对不同的负载情况进行分析。
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引用次数: 0
Study on influencing factors and regularity analysis of eddy current method applied to detection of reinforcement corrosion 涡流法应用于钢筋锈蚀检测的影响因素及规律性分析研究
Pub Date : 2024-03-13 DOI: 10.1515/teme-2023-0162
Xumei Lin, Shijie Yu, Peng Wang, Shiyuan Wang
Rebar corrosion is one of the main reasons for the deterioration of concrete structures. In order to ensure the safe operation of reinforced concrete structures, it is necessary to detect the corrosion rate of rebars in time. This article adopts the eddy current method based on electromagnetic induction to detect steel corrosion, studies the mechanism of alternating current (AC) impedance change induced by steel corrosion in coils, and establishes a mathematical model between steel corrosion and coil AC impedance. Meanwhile, the quantitative relationship between excitation signal frequency, concrete thickness, coil parameters, and coil impedance is studied. Through experiments, it was found that in the early stages of steel corrosion, there is a linear relationship between the scanning peak value of the coil impedance and the mass loss rate of the steel bars, and the slope of the fitting curve decays exponentially with the increase of the concrete thickness. The method used in this paper has an absolute error of less than 0.01 and a relative error of less than 8 % in detecting the mass loss rate of rebars at the initial stage of steel corrosion. When the concrete thickness is less than 20 mm, the relative error is lower than 4 %.
钢筋锈蚀是混凝土结构老化的主要原因之一。为了确保钢筋混凝土结构的安全运行,有必要及时检测钢筋的锈蚀率。本文采用基于电磁感应的涡流法检测钢筋锈蚀,研究了钢筋锈蚀引起线圈交流阻抗变化的机理,建立了钢筋锈蚀与线圈交流阻抗之间的数学模型。同时,研究了激励信号频率、混凝土厚度、线圈参数和线圈阻抗之间的定量关系。通过实验发现,在钢筋锈蚀的早期阶段,线圈阻抗的扫描峰值与钢筋的质量损失率之间呈线性关系,拟合曲线的斜率随混凝土厚度的增加呈指数衰减。本文采用的方法在检测钢筋锈蚀初期的质量损失率时,绝对误差小于 0.01,相对误差小于 8%。当混凝土厚度小于 20 毫米时,相对误差低于 4%。
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引用次数: 0
Analysis and development of a sensor concept for multistable actuators with passive magnetic shape memory alloy 分析和开发采用无源磁性形状记忆合金的多稳态致动器传感器概念
Pub Date : 2024-03-13 DOI: 10.1515/teme-2023-0158
Patrick Fleischmann, Julius Happel, Bernd Gundelsweiler
Based on the current state of research, the aim of this paper is to develop a position sensor for actuators using passive magnetic shape memory alloys. The presented sensor concept converts the strain dependent permeability of the magnetic shape memory alloy into an inductance change by using a sensor coil arrangement. The change in inductance of the sensor coil is converted into a change in the resonant frequency of a parallel oscillating circuit. A microcontroller detects the resonant frequency of the circuit and converts it into a position sensor signal. To evaluate the functionality of the sensor, a test rig is developed that deforms the magnetic shape memory element under realistic application conditions. Experimental measurements in a climate chamber are used to evaluate the performance and characteristics of the sensor. The characteristic, temperature drift and hysteresis behavior are analyzed. It is proven that the presented sensor concept can be used to determine the position of passive magnetic shape memory alloy actuators.
基于目前的研究现状,本文旨在利用无源磁性形状记忆合金为致动器开发一种位置传感器。所提出的传感器概念通过使用传感器线圈布置,将磁性形状记忆合金的应变相关磁导率转换为电感变化。传感器线圈的电感变化被转换为并联振荡电路谐振频率的变化。微控制器检测电路的谐振频率,并将其转换为位置传感器信号。为了评估传感器的功能,我们开发了一种测试装置,可在实际应用条件下使磁性形状记忆元件变形。在气候箱中进行的实验测量用于评估传感器的性能和特性。对传感器的特性、温度漂移和滞后行为进行了分析。实验证明,所提出的传感器概念可用于确定无源磁性形状记忆合金致动器的位置。
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引用次数: 0
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