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Mechanism of incorporation of carbon nanomaterial particles in composite electrolytic metal coating 在复合电解金属涂层中加入碳纳米材料颗粒的机理
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.011
V. Tytarenko, V. Zabludovsky, Y. O. Koshman
The problem of joint electrolytic deposition of metal ions and ultradispersed diamond particles into a metal matrix is formulated. The mathematical model describing the mechanism and kinetics of the cathodic process, the mass transfer of metal ions and carbon nanomaterial particles is developed. It has been established that transfer of particles of the dispersed phase occurs mainly not by the diffusion mechanism but under the influence of an electric field. Keywords: ultradispersed diamond particles, electrodeposition, composite electrolytic coatings.
提出了金属离子和超分散金刚石颗粒在金属基体中联合电解沉积的问题。建立了描述阴极过程、金属离子和碳纳米材料颗粒传质的机理和动力学的数学模型。研究证实,分散相颗粒的转移主要不是通过扩散机制,而是在电场的影响下发生的。关键词:超分散金刚石颗粒;电沉积;复合电解涂层。
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引用次数: 0
Durometric analysis of hardening of the near-surface layer of ADI during friction at the influence of the TRIP effect 受 TRIP 效应影响,摩擦过程中 ADI 近表面层硬化的硬度分析
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.004
Y. Podrezov, N. V. Minakov, B. V. Shurigin, A. A. Golubenko, K. E. Grinkevich, M. G. Askerov, K. Gogaev
Features of strengthening of the near-surface layer of ADI during friction due to strain-induced martensitic transformation were analyzed by duromeric methods. Indentation under continuous loading (Meyer hardness, HM) and Vickers microhardness Hμ were used. Pop–ins are observed on the ADI continuous load curves, which indicate martensitic transformations during indentation. The effect usually exists at a load of ~0,1 H and an depth of ~1,5 μk. The average microhardness of the initial sample is Hμ ≈ 4,89 GPa. After wear, the average value increases to Hμ ≈ 6,92 GPa. Statistical analysis of the microhardness distribution of the sample after wear revealed that a third of the indentations have abnormally high hardness, which is characteristic of deformation-induced martensite. Probably, these indents are obtained from regions of the structure where deformation-induced martensitic transformation took place. Increasing the indentation load practically does not affect the determination of the microhardness of the initial sample, but reduces the hardness of the sample after wear. This indicates the gradient nature of deformation and phase-structural rearrangements in the near-surface layer during wear. As the friction temperature increases, there is a decrease in microhardness in the wear zone. This is explained by the departure from the temperature range of the martensitic transformation, due to which the TRIP effect is weakened. The maximum degradation of microhardness is observed between room temperature and 50 oC. Keywords: ADI materials, durometric studies, TRIP-effect, wear.
采用硬质合金方法分析了 ADI 在摩擦过程中由于应变诱导的马氏体转变而导致近表面层强化的特征。使用了连续加载下的压痕(迈耶硬度,HM)和维氏显微硬度 Hμ。在 ADI 连续加载曲线上观察到了弹入现象,这表明压痕过程中发生了马氏体转变。这种效应通常存在于 ~0.1 H 的载荷和 ~1.5 μk 的深度时。初始样品的平均显微硬度为 Hμ ≈ 4,89 GPa。磨损后,平均值增至 Hμ ≈ 6,92 GPa。对磨损后样品显微硬度分布的统计分析显示,三分之一的压痕具有异常高的硬度,这是变形诱导马氏体的特征。这些压痕可能来自发生变形诱导马氏体转变的结构区域。增加压痕载荷实际上不会影响初始试样显微硬度的测定,但会降低磨损后试样的硬度。这表明磨损过程中近表面层的变形和相结构重排具有梯度性。随着摩擦温度的升高,磨损区的显微硬度会降低。这是因为偏离了马氏体转变的温度范围,从而削弱了 TRIP 效应。显微硬度的最大降幅出现在室温至 50 oC 之间。关键词ADI 材料、硬度计研究、TRIP 效应、磨损。
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引用次数: 0
Wetting of ZnO-ceramic with alloys of the silver-copper system in vacuum 在真空中用银铜合金润湿氧化锌陶瓷
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.008
O. Durov, V. Poluyanska, T. Stetsyuk
Zinc oxide is a wide-gap semiconductor with unique properties, used for the manufacture of catalysts, electrodes, transistors, etc. In these applications, there is a need for metallization and joining of ZnO-based materials, using of molten metal filler is an effective method. Contact of zinc oxide and liquid metals is almost not studied in comparison to other oxide materials. In this work the wetting of zinc oxide based ceramic with metal melts of the silver-copper system in high vacuum was studied. Alloys with concentration of copper (% (at.)) 0 (pure silver), 5, 10, 20, 30, 39, 100 (pure copper) were used. Increasing the concentration of copper in the silver-copper melts significantly improves the wetting of ZnO-ceramic with these liquids, the contact angles decrease from 137° for the pure silver to 28° for the pure copper. Investigations of the microstructure show presence of relatively thin transition layers on the interfaces for silver-copper alloys, for the pure copper case the interface has complex “island-like” microstructure. Also a ruination of ZnO-ceramic substrates due to an interaction with metal melt was noted, the higher copper concentration, the more intensive ruination. Also some signs of the presence of zinc in the metal drops solidified on the zinc oxide surface were revealed, such as, intensive oxidation of the drops in air at room temperature. The oxidation shows complex multiphase microstructure of the solidified drops. After wetting of the zinc oxide with pure copper the solidified metal has microstructure of brass (Cu—Zn alloy) with low zinc concentration. The effects observed can be explained by sublimation of the zinc oxide under experimental conditions (high temperatures, vacuum) with formation of gaseous products (oxygen and vapor of zinc), which subsequently dissolve in silver-copper liquid drops. In particular, the dissolution of oxygen in the Ag—Cu melt improves its wetting of surfaces of solid oxides and presence of zinc in solidified drops provides its oxidization in air. Keywords: zinc oxide, wetting with metals, contact interaction, microstructure, transition layer.
氧化锌是一种具有独特性能的宽隙半导体,可用于制造催化剂、电极和晶体管等。在这些应用中,需要对氧化锌基材料进行金属化和连接,使用熔融金属填料是一种有效的方法。与其他氧化物材料相比,人们几乎没有研究过氧化锌与液态金属的接触。在这项工作中,研究了氧化锌基陶瓷与银-铜体系金属熔体在高真空中的润湿问题。合金中铜的浓度(%(at.)0(纯银)、5、10、20、30、39、100(纯铜)。银铜熔体中铜浓度的增加显著改善了氧化锌陶瓷与这些液体的润湿性,接触角从纯银的 137°降至纯铜的 28°。对微观结构的研究表明,银铜合金的界面上存在相对较薄的过渡层,而纯铜的界面则具有复杂的 "岛状 "微观结构。此外,由于与金属熔体的相互作用,氧化锌陶瓷基底出现了毁损,铜浓度越高,毁损越严重。此外,在氧化锌表面凝固的金属液滴中也发现了一些锌存在的迹象,例如,液滴在室温空气中发生了剧烈氧化。氧化显示了凝固液滴复杂的多相微观结构。纯铜润湿氧化锌后,凝固的金属具有低锌浓度黄铜(铜锌合金)的微观结构。观察到的效果可以解释为氧化锌在实验条件(高温、真空)下升华,形成气态产物(氧气和锌蒸汽),随后溶解在银铜液滴中。尤其是氧气在银铜熔体中的溶解改善了其对固体氧化物表面的润湿,而锌在凝固液滴中的存在则促进了其在空气中的氧化。关键词:氧化锌、与金属的润湿、接触相互作用、微观结构、过渡层。
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引用次数: 0
ZrB2 ceramics with MoSi2, SiC and B4C additives: compaction kinetics, phase formation and creep resistance 含 MoSi2、SiC 和 B4C 添加剂的 ZrB2 陶瓷:压实动力学、相形成和抗蠕变性
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.012
O. M. Grigoriev, V. Vinokurov, L. I. Klimenko, N. Bega
A study was carried out of the processes of compaction, structure formation and mechanical properties of ceramics based on zirconium boride with sintering-activating additives of boron, silicon and chromium carbides, as well as molybdenum silicide, obtained under hot pressing conditions in a CO atmosphere. In ZrB2—18% (vol.) B4C ceramics, the use of the B4C additive reduces the optimal hot pressing temperature to 1940 °C and accelerates the compaction process of the ceramics. The influence of the sample preparation background on high-temperature creep has been established, as a result of which either plastic flow of the material occurs over a wide temperature range, or a high temperature threshold for yield and brittle fracture. In ZrB2—SiC ceramics, during high-temperature plastic deformation both during sintering and in creep tests, a bidisperse structure with a submicrograined component is formed, which is responsible for high creep rates. In ZrB2—B4C ceramics there is no submicrograin component, which provides high creep resistance up to 2000 °C. The phase composition of ZrB2—MoSi2 ceramics changes dramatically during hot pressing; it is represented by a composition of a ZrB2 solid solution with the second phases of SiC and B4C, and in terms of creep resistance it occupies an intermediate position between two other ceramics. Keywords: ultra-high temperature ceramics, zirconium diboride, silicon, boron and chromium carbides, hot pressing in a CO atmosphere, compaction kinetics, structure, creep resistance.
对在一氧化碳气氛中热压条件下获得的基于硼化锆的陶瓷的压实过程、结构形成和机械性能进行了研究,这些陶瓷含有硼、硅和铬碳化物以及硅化钼等烧结活化添加剂。在 ZrB2-18% (体积分数)B4C 陶瓷中,使用 B4C 添加剂可将最佳热压温度降至 1940 ℃,并加快陶瓷的压实过程。样品制备背景对高温蠕变的影响已经确定,其结果要么是材料在较宽的温度范围内发生塑性流动,要么是屈服和脆性断裂的温度阈值较高。在 ZrB2-SiC 陶瓷中,无论是在烧结过程中还是在蠕变试验中,在高温塑性变形过程中都会形成具有亚微粒成分的双分散结构,这就是高蠕变率的原因。在 ZrB2-B4C 陶瓷中没有亚微粒成分,因此具有高达 2000 °C 的抗蠕变性。在热压过程中,ZrB2-MoSi2 陶瓷的相组成发生了显著变化;它由 ZrB2 固溶体与 SiC 和 B4C 第二相组成,就抗蠕变性而言,它处于其他两种陶瓷的中间位置。关键词:超高温陶瓷、二硼化锆、硅、硼和铬碳化物、CO 大气中的热压、压实动力学、结构、抗蠕变性。
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引用次数: 0
Hypothetical CeO2—Ln2O3 phase diagrams (Ln = yttrium lanthanides, Y2O3) 假想的 CeO2-Ln2O3 相图(Ln = 钇镧系元素,Y2O3)
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.006
A. O. Makudera, S. Lakiza, O. V. Dudnik
Based on the analysis of literature data from the experimentally constructed phase diagrams of CeO2—Ln2O3 systems (Ln = Tb—Lu), as well as the temperatures of polymorphic transformations of oxides of rare earth elements (REEs), approximate phase diagrams of the indicated system were constructed in the entire range of temperatures and concentrations. Cerium dioxide crystallizes in the cubic type of fluorite crystal lattice and has no polymorphic transformations in the entire temperature range until melting at 2400 ºC. The solubility based on CeO2 is higher than based on other lanthanide oxides. The components of the systems show complete solubility below solidus with the formation of solid solutions with a structure of the fluorite-type F. The appearance below the solidus regions of solid solutions based on polymorphic modifications of lanthanide oxides H, A, B and C with different width leads to the formation of cascades of peritectoid transformations. During the transition in the Tb—Lu series, their temperatures gradually increase, which is associated with an increase in the temperatures of polymorphic transformations of Tb—Lu oxides. Hypothetical phase diagrams of the CeO2—Ln2O3 series (Ln = Tb—Lu, Y) with adjustments according to such regularities of interaction during the transition from Tb to Lu. Experimental verification of the phase diagrams structure of the considered systems is possible when conducting experiments using increased pressures of oxygen-containing media, or by thermodynamic calculations. Keywords: REE oxides, Y2O3, CeO2, polymorphic transformation of REE, phase diagrams.
根据对实验构建的 CeO2-Ln2O3 系统(Ln = Tb-Lu)相图的文献数据以及稀土元素(REEs)氧化物多晶体转变温度的分析,构建了所述系统在整个温度和浓度范围内的近似相图。二氧化铈在立方型萤石晶格中结晶,在 2400 ºC 熔化之前的整个温度范围内没有多晶型转变。二氧化铈的溶解度高于其他镧系氧化物。基于镧系氧化物 H、A、B 和 C 的不同宽度的多晶型修饰的固溶体出现在固溶体区域以下,导致形成级联包晶转化。在镱-镥系列的转变过程中,它们的温度逐渐升高,这与镱-镥氧化物多晶转变温度的升高有关。CeO2-Ln2O3 系列(Ln = Tb-Lu,Y)的假想相图在从 Tb 到 Lu 的转变过程中根据这种相互作用的规律性进行了调整。在使用更高压力的含氧介质进行实验时,或通过热力学计算,可以对所考虑体系的相图结构进行实验验证。关键词REE 氧化物、Y2O3、CeO2、REE 的多晶体转变、相图。
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引用次数: 0
The use of titanium in the form of a foil for rubbing non-metallic materials with the purpose of wetting them and soldering them with metal solders 将钛以金属箔的形式用于摩擦非金属材料,以润湿这些材料并用金属焊料进行焊接
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.007
V. S. Zhuravlev, V. P. Krasovskyy
Activation of filler metal alloys for brazing non-metals by introducing chemically active elements such as titanium, zirconium, etc. is a technically challenging task. This paper discusses some methods of brazing non-metallic materials with filler metal alloys. A brief review of publications on the metallisation of non-metallic materials by titanium friction for further brazing with filler metal alloys is given. Two types of titanium foil tools for friction coatings on non-metallic materials have been proposed and used, which, in comparison with friction with compact titanium, significantly reduce the destruction of the ceramic surface and facilitate their application. Samples of high-alumina ceramics A995 and WK94-1, were metallized by the proposed method. The wetting of ceramics coated with PSr72 filler alloy (copper-silver eutectic) was studied, brazed joints were obtained, and the microstructure of the metal-nonmetal contact zone was studied The main purpose of such a coating for brazing processes is to activate the filler metal alloys melt to wet the ceramic. The surface roughness of non-metals affects the microstructure of the applied coating. As the roughness decreases, the density of the coating increases. Studies of the microstructure of the brazed joint have shown that the PSr72 melt penetrates the titanium coating, saturates it with titanium and wets the ceramic. This means that such metallisation accelerates the saturation of the melt with titanium. The brazing modes of this method practically coincide with the brazing modes of titanium-containing filler metal alloys Using the method of friction the metallization layer reduces the cost of the brazing process. Keywords: rubbing with metals, titanium foil, soldering of ceramics, metal solders, microstructure.
通过引入钛、锆等化学活性元素来活化用于非金属钎焊的填充金属合金是一项具有技术挑战性的任务。本文讨论了用填充金属合金钎焊非金属材料的一些方法。本文简要回顾了有关通过钛摩擦使非金属材料金属化并与填充金属合金进一步钎焊的出版物。提出并使用了两种用于在非金属材料上摩擦涂层的钛箔工具,与紧凑型钛摩擦相比,这两种工具大大减少了对陶瓷表面的破坏,便于应用。用提出的方法对高铝陶瓷 A995 和 WK94-1 样品进行了金属化处理。研究了涂有 PSr72 填充合金(铜银共晶)的陶瓷的润湿性,获得了钎焊接头,并研究了金属-非金属接触区的微观结构。非金属的表面粗糙度会影响涂层的微观结构。随着粗糙度的降低,涂层的密度也会增加。对钎焊接头微观结构的研究表明,PSr72 熔体可穿透钛涂层,使钛饱和并润湿陶瓷。这意味着这种金属化加速了熔体与钛的饱和。这种方法的钎焊模式实际上与含钛填充金属合金的钎焊模式相吻合 使用摩擦金属化层的方法可降低钎焊工艺的成本。关键词:金属摩擦、钛箔、陶瓷焊接、金属焊料、微观结构。
{"title":"The use of titanium in the form of a foil for rubbing non-metallic materials with the purpose of wetting them and soldering them with metal solders","authors":"V. S. Zhuravlev, V. P. Krasovskyy","doi":"10.15407/materials2023.07.007","DOIUrl":"https://doi.org/10.15407/materials2023.07.007","url":null,"abstract":"Activation of filler metal alloys for brazing non-metals by introducing chemically active elements such as titanium, zirconium, etc. is a technically challenging task. This paper discusses some methods of brazing non-metallic materials with filler metal alloys. A brief review of publications on the metallisation of non-metallic materials by titanium friction for further brazing with filler metal alloys is given. Two types of titanium foil tools for friction coatings on non-metallic materials have been proposed and used, which, in comparison with friction with compact titanium, significantly reduce the destruction of the ceramic surface and facilitate their application. Samples of high-alumina ceramics A995 and WK94-1, were metallized by the proposed method. The wetting of ceramics coated with PSr72 filler alloy (copper-silver eutectic) was studied, brazed joints were obtained, and the microstructure of the metal-nonmetal contact zone was studied The main purpose of such a coating for brazing processes is to activate the filler metal alloys melt to wet the ceramic. The surface roughness of non-metals affects the microstructure of the applied coating. As the roughness decreases, the density of the coating increases. Studies of the microstructure of the brazed joint have shown that the PSr72 melt penetrates the titanium coating, saturates it with titanium and wets the ceramic. This means that such metallisation accelerates the saturation of the melt with titanium. The brazing modes of this method practically coincide with the brazing modes of titanium-containing filler metal alloys Using the method of friction the metallization layer reduces the cost of the brazing process. Keywords: rubbing with metals, titanium foil, soldering of ceramics, metal solders, microstructure.","PeriodicalId":509971,"journal":{"name":"Uspihi materialoznavstva","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2023-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139191697","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Statistical method for determining shear stress field parameters in glide plane in multicomponent alloy 确定多成分合金滑行面剪切应力场参数的统计方法
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.001
.M. I. Lugovy, D. Verbylo, M. Brodnikovskyy
A method has been developed in which atomic sizes misfit and elastic modulus misfit at crystal lattice nodes are considered as discrete random variables and the definition of their dispersion allows to obtain analytical expressions for standard deviations and correlation lengths of the short- and long-wave components of stochastic shear stress field created by solute atoms in the glide plane in a multicomponent alloy. This makes it possible to significantly reduce the amount of calculations when determining the shear stress field parameters. The developed method was applied to calculate these parameters for the CrCoNiFeMn alloy. The calculated parameters were well correlated with similar parameters determined from the analysis of shear stress distributions in the glide plane, which were calculated by the method of direct summation of solute atoms contributions. In addition, it was found that there are separate effective crystal lattice distortions for the short- and long-wave components that differ from the average distortion that was proposed earlier. This results from the fact that these components are determined by solute atoms with different distance from the glide plane. Effective distortion is greater, the greater this distance from the glide plane. In addition, there is no single empirical constant for all alloy to determine the yield strength as a function of their shear modulus and average distortion. But the proposed method makes it possible to determine the main parameters of the shear stress field in a specific multicomponent alloy. These parameters can be used to calculate the yield strength of this alloy. Keywords: shear stress, multicomponent alloy, glide plane, solid solution.
我们开发了一种方法,将晶格节点处的原子尺寸失配和弹性模量失配视为离散随机变量,通过定义它们的分散性,可以得到多组分合金中溶质原子在滑行面上产生的随机剪切应力场的短波和长波分量的标准偏差和相关长度的分析表达式。这样就可以在确定剪切应力场参数时大大减少计算量。所开发的方法被用于计算铬钴镍铁合金的这些参数。计算出的参数与通过分析滑动面上的剪应力分布确定的类似参数有很好的相关性,后者是通过溶质原子贡献直接求和的方法计算得出的。此外,研究还发现,短波和长波成分存在单独的有效晶格畸变,与之前提出的平均畸变不同。这是因为这些成分是由与滑行面距离不同的溶质原子决定的。与滑行面的距离越远,有效变形越大。此外,并没有一个适用于所有合金的经验常数来确定屈服强度是其剪切模量和平均变形的函数。但所提出的方法可以确定特定多组分合金中剪应力场的主要参数。这些参数可用于计算该合金的屈服强度。关键词:剪切应力、多成分合金、滑行面、固溶。
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引用次数: 0
Low-temperature phase stability of ceramics in the ZrO2—Y2O3—CeO2 system produced after heat treatment of the starting powders at 850 °C 在 850 °C 下对初始粉末进行热处理后生成的 ZrO2-Y2O3-CeO2 系陶瓷的低温相稳定性
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.005
I. O. Marek, O. V. Dudnik, V. A. Vynar, V. P. Red’ko, O. K. Ruban
The low-temperature phase stability of materials in the ZrO2—Y2O3—CeO2 system with compositions, % (mol.): 97ZrO2—3Y2O3; 95ZrO2—3Y2O3—2CeO2; 92,5ZrO2—2,5Y2O3—5CeO2; 90ZrO2—2Y2O3—8CeO2; 88ZrO2—12CeO2 was studied. Treatment of materials in hydrothermal conditions under an increased holding time (14 hours) was used. The starting powders were produced by the hydrothermal synthesis in an alkaline medium and heat-treated at 850 °C. The samples were sintered at 1350 oC. The materials properties were investigated by the X-ray phase analysis and electron microscopy. The aging stability of ceramics was determined by the degree of phase transformation T-ZrO2 → M-ZrO2 under experimental conditions. Porous microstructures were formed in the samples, which differ in the size distribution of both grains and pores. A characteristic feature is the presence of various amounts of fine-grained fragments with a regular microstructure and the formation of both rounded and elongated grains.The phase transformation T-ZrO2 → M-ZrO2 leads to an increase of the samples porosity. This, in turn, contributes to the intensification of the ceramics aging. After 14 h the phase transformation T-ZrO2 → M-ZrO2 was found in four samples. In the sample 97ZrO2—3Y2O3, 46% of M-ZrO2 was formed; in the 95ZrO2—3Y2O3—2CeO2 sample, 48% of M-ZrO2 was formed; in the 92,5ZrO2—2,5Y2O3—5CeO2 sample, 39% of M-ZrO2 was formed. In the 90ZrO2—2Y2O3–8CeO2 sample ≈1% of M-ZrO2 appeared, and in the 88ZrO2—12CeO2 sample M-ZrO2 was not identified. Formation features of the solid solution during the doping of zirconia with yttrium oxide and cerium oxide, the amount of cerium oxide in a ZrO2-based solid solution, the phase transformation F-ZrO2 → T-ZrO2 during the sintering and the formation of a homogeneous microstructure contribute to increasing the low-temperature phase stability of samples both 90ZrO2—2Y2O3—8CeO2 and 88ZrO2—12CeO2 composition. During the microstructural design of ceramics in the ZrO2—Y2O3—CeO2 system with increased low-temperature phase stability, it is necessary to establish such a ratio of Y2O3 and CeO2 in the solid solution based on ZrO2 that would provide the necessary strength behavior according to the ceramics use. Keywords: ZrO2—Y2O3—CeO2 system, ZrO2-based solid solution, M-ZrO2 phase, aging, low-temperature phase stability.
ZrO2-Y2O3-CeO2 体系中材料的低温相稳定性,其成分为研究了 97ZrO2-3Y2O3;95ZrO2-3Y2O3-2CeO2;92,5ZrO2-2,5Y2O3-5CeO2;90ZrO2-2Y2O3-8CeO2;88ZrO2-12CeO2 体系中材料的低温相稳定性。在增加保温时间(14 小时)的水热条件下处理材料。起始粉末是在碱性介质中通过水热合成制得的,并在 850 °C 下进行了热处理。样品在 1350 摄氏度下烧结。通过 X 射线相分析和电子显微镜研究了材料的特性。在实验条件下,陶瓷的老化稳定性由 T-ZrO2 → M-ZrO2 的相变程度决定。样品中形成了多孔微结构,晶粒和孔隙的大小分布各不相同。一个特征是存在不同数量的细粒碎片,这些碎片具有规则的微观结构,并形成圆形和细长形晶粒。T-ZrO2 → M-ZrO2 相变导致样品孔隙率增加。这反过来又加剧了陶瓷的老化。14 小时后,在四个样品中发现了 T-ZrO2 → M-ZrO2 的相变。在 97ZrO2-3Y2O3 样品中,形成了 46% 的 M-ZrO2;在 95ZrO2-3Y2O3-2CeO2 样品中,形成了 48% 的 M-ZrO2;在 92,5ZrO2-2,5Y2O3-5CeO2 样品中,形成了 39% 的 M-ZrO2。在 90ZrO2-2Y2O3-8CeO2 样品中,出现了≈1%的 M-ZrO2,而在 88ZrO2-12CeO2 样品中未发现 M-ZrO2。氧化钇和氧化铈掺杂氧化锆过程中固溶体的形成特点、ZrO2 基固溶体中氧化铈的含量、烧结过程中 F-ZrO2 → T-ZrO2 的相变以及均匀微结构的形成都有助于提高 90ZrO2-2Y2O3-8CeO2 和 88ZrO2-12CeO2 组成的样品的低温相稳定性。在设计具有更高低温相稳定性的 ZrO2-Y2O3-CeO2 体系陶瓷的微观结构时,有必要确定基于 ZrO2 的固溶体中 Y2O3 和 CeO2 的比例,以便根据陶瓷用途提供必要的强度特性。关键词:ZrO2-Y2O3-CeZrO2-Y2O3-CeO2 系统、基于 ZrO2 的固溶体、M-ZrO2 相、老化、低温相稳定性。
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引用次数: 0
The influence of welding defects on the fracture mechanism of samples made of the VT-22 alloy, with the use of restorative surfacing with filler wires 焊接缺陷对 VT-22 合金样品断裂机理的影响(使用填充丝进行修复堆焊
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.003
A. O. Gorpenko, O. I. Semenets
The restoration of the surface of damaged parts made of high-strength titanium alloys by the method of restorative surfacing with the use of filler wires is a quite reasonable and promising technique since its aims is to restore a partially damaged surface of parts while preserving their strength properties. However, this technique requires a significant number of static, fatigue and corrosion tests to be followed by suitable processing of the obtained results to correct or improve even the welding technology. The main purpose of the research was to study the fatigue behavior of samples with a restored surface by the method of metal surfacing. Fatigue tests were carried out on VT-22 alloy samples, the surface of which was restored by surfacing using SP-15 and VT-22 filler wires. Fractography revealed the presence of several welding defects (pores mainly) located both in the zone of the deposited metal and on its borders. These conclusions summarize the obtained research results and provide important information about the correlation between welding defects, fatigue strength, and the properties of the VT-22 alloy. The results showed that the presence of these defects is primarily related to the initiation of fatigue cracks. The size and shape of defects, as well as their location relative to the deposited layer, also affected the reduction of fatigue properties. Correcting the surfacing conditions may significantly reduce the critical size of defects and, as a result, significantly increase the residual life of restored parts. Keywords: high-strength titanium alloy VT-22, welding pores, segregation of defects, zone of thermal influence, cyclic loading.
通过使用填充丝进行表面修复的方法,对高强度钛合金制成的受损部件进行表面修复,是一项相当合理且前景广阔的技术,因为其目的是在保持部件强度特性的同时,修复部分受损的部件表面。不过,这种技术需要进行大量的静态、疲劳和腐蚀试验,然后对获得的结果进行适当处理,以纠正或改进焊接技术。这项研究的主要目的是研究通过金属堆焊方法修复表面的样品的疲劳行为。对 VT-22 合金样品进行了疲劳试验,样品表面通过使用 SP-15 和 VT-22 填充焊丝进行堆焊修复。断面图显示,在熔敷金属区域及其边缘存在一些焊接缺陷(主要是气孔)。这些结论总结了已获得的研究成果,并提供了有关焊接缺陷、疲劳强度和 VT-22 合金性能之间相关性的重要信息。研究结果表明,这些缺陷的存在主要与疲劳裂纹的产生有关。缺陷的大小和形状,以及它们与熔敷层的相对位置,也会影响疲劳性能的降低。修正堆焊条件可显著减小缺陷的临界尺寸,从而大幅提高修复零件的残余寿命。关键词:高强度钛合金 VT-22、焊接气孔、缺陷偏析、热影响区、循环加载。
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引用次数: 0
Study of the interaction of infrared transparent ZnSe, ZnS, Si, Ge materials with metal melts 红外透明 ZnSe、ZnS、Si、Ge 材料与金属熔体的相互作用研究
Pub Date : 2023-12-01 DOI: 10.15407/materials2023.07.009
N. O. Krasovska, V. P. Krasovskyy
Wetting of infrared-transparent materials — selenide and sulfide zinc, germanium, and silicon by metal melts in a vacuum in a wide temperature range was studied by the sessile drop method using the method of capillary purification of the drop melt during the experiment. Pure metals In, Sn, Pb, Al, Fe, Ni, binary Al—Si, Ge—Si, In—Cu and multicomponent In—Sn—Cu—Ti alloys were used. When zinc chalcogenides are wetted with In—Sn—Cu—Ti melts, zinc selenide is wetted better than zinc sulfide. This is due to the lower thermodynamic stability of selenide. In systems where copper is present in melts, wetting is affected not only by the interaction of selenium or sulfur with titanium, but also by the interaction of copper and zinc (in the copper-zinc system, solid solutions of copper and zinc are formed and copper dissolves in solid zinc). This conclusion also confirms the wetting of the substrate by the In—Cu melt. The values of the contact angle at 650 C are equal to 32, which is less than for the In—Sn—Ti melt at the same temperature. It can be said that for such a system, the interaction of zinc with copper is very important, which is not inferior to the wetting effect of the interaction of chalcogens with titanium. The wetting of single crystals of germanium and silicon by metal melts improves with increasing temperature. Iron and nickel wet silicon (contact angles close to zero) at temperatures lower than their melting point. Contact melting also occurs when silicon substrates are wetted with aluminum melts (the eutectic in the Al—Si system has a temperature of 577 °C). Germanium is better wetted by tin than by indium and lead. Technological processes of soldering infrared transparent materials with metals were developed and soldered joints were obtained. Keywords: infrared transparent materials, polycrystalline zinc selenide and sulfide, single crystals of germanium and silicon, wetting, soldering.
通过无柄液滴法,在实验过程中使用毛细管净化液滴熔体的方法,研究了在真空中金属熔体在宽温度范围内润湿红外透明材料--硒化物和硫化锌、锗和硅的情况。实验中使用了纯金属 In、Sn、Pb、Al、Fe、Ni、二元 Al-Si、Ge-Si、In-Cu 和多组分 In-Sn-Cu-Ti 合金。用 In-Sn-Cu-Ti 熔体润湿铬化锌时,硒化锌的润湿效果优于硫化锌。这是因为硒化物的热力学稳定性较低。在熔体中含有铜的体系中,润湿性不仅受硒或硫与钛的相互作用影响,还受铜与锌的相互作用影响(在铜锌体系中,铜与锌形成固溶体,铜溶解在固态锌中)。这一结论也证实了铟铜熔体对基底的润湿作用。650 C 时的接触角值等于 32,小于相同温度下的铟硒钛熔体。可以说,在这样的体系中,锌与铜的相互作用非常重要,其润湿效果并不亚于铬与钛的相互作用。金属熔体对锗和硅单晶的润湿效果随着温度的升高而增强。铁和镍在低于其熔点的温度下会润湿硅(接触角接近于零)。用铝熔体润湿硅衬底时也会发生接触熔化(铝硅体系的共晶温度为 577 ℃)。与铟和铅相比,锡对锗的润湿效果更好。开发了红外透明材料与金属焊接的技术工艺,并获得了焊接接头。关键词:红外透明材料、多晶硒化锌和硫化物、锗和硅单晶、润湿、焊接。
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