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Hydromechanical Transmission IC2OC: Component Sizing and Optimization 水力机械传动 IC2OC:部件选型与优化
Pub Date : 2024-03-12 DOI: 10.3390/fluids9030073
N. Andretta, A. Rossetti, A. Macor
The IC2OC transmission is a continuous transmission whose layout can change from simple IC to simple OC configuration and vice versa. It was proposed to cover a wider range of vehicle speeds without adding gears. Its sizing can lead to higher efficiencies than those of the IC and OC layouts. Therefore, this work deals with the sizing methodologies of this transmission. Two methodologies are proposed and discussed: the first uses the functional and constitutive equations of the transmission; the second is based on a mathematical programming problem. Both methodologies start from the choice of the full mechanical point speeds. The comparison between the two methods is carried out on the transmission of a commercially available 230 kW reach stacker. The comparison shows that the functional method, leaner and faster, can provide results very close to those obtained with the heavy and time-consuming optimization, provided that the values of the two full mechanical point speeds are the optimal ones for the two basic transmissions taken individually.
IC2OC 变速器是一种连续变速器,其布局可从简单的 IC 结构变为简单的 OC 结构,反之亦然。提出这种变速器是为了在不增加齿轮的情况下覆盖更宽的车速范围。与 IC 和 OC 布局相比,它的尺寸可带来更高的效率。因此,这项工作涉及这种变速器的尺寸确定方法。本文提出并讨论了两种方法:第一种方法使用变速器的功能和构成方程;第二种方法基于数学编程问题。两种方法都以选择全机械点速度为出发点。两种方法的比较是在市场上销售的 230 千瓦堆垛机的传动装置上进行的。比较结果表明,如果两个全机械点速度的值是两个基本变速器的最佳值,那么功能方法更简便、更快速,可以提供非常接近于繁重和耗时的优化所获得的结果。
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引用次数: 0
Influence of Nozzle Geometry and Scale-Up on Oil Droplet Breakup in the Atomization Step during Spray Drying of Emulsions 喷嘴几何形状和扩大规模对乳液喷雾干燥过程中雾化步骤油滴破裂的影响
Pub Date : 2024-03-07 DOI: 10.3390/fluids9030070
Sebastian Höhne, Martha L. Taboada, J. Schröder, Carolina Gomez, H. Karbstein, V. Gaukel
Spray drying of oil-in-water emulsions is a widespread encapsulation technique. The oil droplet size (ODS) significantly impacts encapsulation efficiency and other powder properties. The ODS is commonly set to a specific value during homogenization, assuming that it remains unchanged throughout the process, which is often inaccurate. This study investigated the impact of atomizer geometry and nozzle dimensions on oil droplet breakup during atomization using pressure-swirl atomizers. Subject of the investigation were nozzles that differ in the way the liquid is set in motion, as well as different inlet port and outlet orifice dimensions. The results indicate that nozzle inlet port area may have a significant impact on oil droplet breakup, with x90,3 values of the oil droplet size distribution decreasing from 5.29 to 2.30 µm with a decrease of the inlet area from 2.0 to 0.6 mm. Good scalability of the findings from pilot to industrial-scale was shown using larger nozzles. A simplified theoretical model, aiming to predict the ODS as a function of calculated shear rates, showed reasonable agreement to the experimental data for different atomization pressures with coefficients of determination of up to 0.99. However, it was not able to predict the impact of different nozzle dimensions, most likely due to changes in flow characteristics. These results suggest that the stress history of the oil droplets might have a larger influence than expected. Further studies will need to consider other zones of high stress in addition to the outlet orifice.
水包油乳剂的喷雾干燥是一种广泛应用的封装技术。油滴粒度 (ODS) 对封装效率和其他粉末特性有重大影响。ODS 通常在均化过程中设定为一个特定值,并假定其在整个过程中保持不变,但这往往是不准确的。本研究调查了雾化器几何形状和喷嘴尺寸对使用压力漩涡雾化器进行雾化时油滴破裂的影响。研究对象是液体运动方式不同的喷嘴,以及不同的进口端口和出口孔径。结果表明,喷嘴入口面积可能对油滴破裂有重大影响,当入口面积从 2.0 毫米减小到 0.6 毫米时,油滴粒度分布的 x90,3 值从 5.29 微米减小到 2.30 微米。使用更大的喷嘴可以将研究结果很好地从试验规模扩展到工业规模。简化的理论模型旨在预测作为计算剪切率函数的 ODS,对于不同的雾化压力,该模型与实验数据显示出合理的一致性,确定系数高达 0.99。然而,该模型无法预测不同喷嘴尺寸的影响,这很可能是由于流动特性发生了变化。这些结果表明,油滴的应力历史可能比预期的影响更大。进一步的研究需要考虑除出口孔之外的其他高应力区。
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引用次数: 0
CFD Turbulence Models Assessment for the Cavitation Phenomenon in a Rectangular Profile Venturi Tube 矩形剖面文丘里管中气蚀现象的 CFD 湍流模型评估
Pub Date : 2024-03-07 DOI: 10.3390/fluids9030071
M. De la Cruz-Ávila, J. D. De León-Ruiz, Ignacio Carvajal-Mariscal, J. Klapp
This study investigates cavitation in a rectangular-profile Venturi tube using numerical simulations and four turbulence models. The unsteady Reynolds-averaged Navier–Stokes technique is employed to simulate vapor cloud formation and compared against experimental data. κ-ε realizable, κ-ε RNG, κ-ω SST, and κ-ω GEKO models are evaluated. The simulation results are analyzed for pressure, turbulence, and vapor cloud formation. Discrepancies in cavitation cloud formation among turbulence models are attributed to turbulence and vapor cloud interactions. RNG and SST models exhibit closer alignment with the experimental data, with RNG showing a superior performance. Key findings include significant vapor cloud shape differences across turbulence models. The RNG model best predicts velocity at the throat exit with an error of 4.145%. Static pressure predictions include an error of 4.47%. The vapor cloud length predictions show variation among models, with the RNG model having a 0.386% error for the minimum length and 4.9845% for the maximum length. The SST model exhibits 4.907% and 13.33% errors for minimum and maximum lengths, respectively. Analysis of the cavitation number reveals agreement with the experimental data and sensitivity to cavitation onset. Different turbulence models yield diverse cloud shapes and detachment points. Weber number contours illustrate the variation in the cavitation cloud behavior under different turbulence models.
本研究利用数值模拟和四种湍流模型研究了矩形剖面文丘里管中的气穴现象。采用非稳态雷诺平均纳维-斯托克斯技术模拟蒸汽云的形成,并与实验数据进行了比较。分析了压力、湍流和蒸汽云形成的模拟结果。湍流模型之间在气蚀云形成方面的差异归因于湍流和蒸汽云的相互作用。RNG 和 SST 模型与实验数据的吻合度更高,其中 RNG 模型的性能更优。主要发现包括不同湍流模型之间蒸汽云形状的显著差异。RNG 模型能最好地预测喉管出口处的速度,误差为 4.145%。静压预测误差为 4.47%。蒸汽云长度预测在不同模型之间存在差异,RNG 模型的最小长度误差为 0.386%,最大长度误差为 4.9845%。SST 模型的最小和最大长度误差分别为 4.907% 和 13.33%。对空化数的分析表明,该数值与实验数据一致,并且对空化起始具有敏感性。不同的湍流模型会产生不同的云形状和脱离点。韦伯数字等值线说明了不同湍流模型下空化云行为的变化。
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引用次数: 0
Unsteady Multiphase Simulation of Oleo-Pneumatic Shock Absorber Flow 油气减震器流动的非稳态多相模拟
Pub Date : 2024-03-07 DOI: 10.3390/fluids9030068
A. S. Sheikh Al-Shabab, B. Grenko, Paulo A. S. F. Silva, A. Antoniadis, Panagiotis Tsoutsanis, M. Skote
The internal flow in oleo-pneumatic shock absorbers is a complex multiphysics problem combining the interaction between highly unsteady turbulent flow and multiphase mixing, among other effects. The aim is to present a validated simulation methodology that facilitates shock absorber performance prediction by capturing the dominant internal flow physics. This is achieved by simulating a drop test of approximately 1 tonne with an initial contact vertical speed of 2.7 m/s, corresponding to a light jet. The flow field solver is ANSYS Fluent, using an unsteady two-dimensional axisymmetric multiphase setup with a time-varying inlet velocity boundary condition corresponding to the stroke rate of the shock absorber piston. The stroke rate is calculated using a two-equation dynamic system model of the shock absorber under the applied loading. The simulation is validated against experimental measurements of the total force on the shock absorber during the stroke, in addition to standard physical checks. The flow field analysis focuses on multiphase mixing and its influence on the turbulent free shear layer and recirculating flow. A mixing index approach is suggested to facilitate systematically quantifying the mixing process and identifying the distinct stages of the interaction. It is found that gas–oil interaction has a significant impact on the flow development in the shock absorber’s upper chamber, where strong mixing leads to a periodic stream of small gas bubbles being fed into the jet’s shear layer from larger bubbles in recirculation zones, most notably in the corner between the orifice plate and outer shock absorber wall.
油气减震器的内部流动是一个复杂的多物理场问题,结合了高度不稳定湍流和多相混合之间的相互作用以及其他效应。本文旨在介绍一种经过验证的模拟方法,通过捕捉主要的内部流动物理特性来促进减震器的性能预测。这是通过模拟约 1 吨重、初始接触垂直速度为 2.7 米/秒(相当于轻型射流)的跌落试验来实现的。流场求解器为 ANSYS Fluent,使用非稳态二维轴对称多相设置,并带有与减震器活塞冲程速率相对应的时变入口速度边界条件。冲程速率是通过减震器在所加载荷下的二方程动态系统模型计算得出的。除了标准的物理检查外,还根据冲程期间减震器总受力的实验测量结果对模拟进行了验证。流场分析的重点是多相混合及其对湍流自由剪切层和再循环流的影响。建议采用混合指数方法,以便系统地量化混合过程,并确定相互作用的不同阶段。研究发现,气油相互作用对减震器上腔的流动发展有重大影响,强烈的混合导致周期性的小气泡流从再循环区的大气泡进入射流的剪切层,特别是在孔板和减震器外壁之间的角落。
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引用次数: 0
Comparative Study of Air–Water and Air–Oil Frictional Pressure Drops in Horizontal Pipe Flow 水平管流中空气-水和空气-油摩擦压降的比较研究
Pub Date : 2024-03-07 DOI: 10.3390/fluids9030067
Enrique Guzmán, Valente Hernández Pérez, Fernando Aragón Rivera, J. Klapp, L. Sigalotti
Experimental data for frictional pressure drop using both air–water and air–oil mixtures are reported, compared and used to evaluate predictive methods. The data were gathered using the 2-inch (54.8 mm) flow loop of the multiphase flow facility at the National University of Singapore. Experiments were carried out over a wide range of flow conditions of superficial liquid and gas velocities that were varied from 0.05 to 1.5 m/s and 2 to 23 m/s, respectively. Pressure drops were measured using pressure transducers and a differential pressure (DP) cell. A hitherto unreported finding was achieved, as the pressure drop in air–oil flow can be lower than that in air–water flow for the higher range of flow conditions. Using flow visualization to explain this phenomenon, it was found that it is related to the higher liquid holdup that occurs in the case of air–oil around the annular flow transition and the resulting interfacial friction. This additional key finding can have applications in flow assurance to improve the efficiency of oil and gas transportation in pipelines. Models and correlations from the open literature were tested against the present data.
报告了空气-水和空气-油混合物摩擦压降的实验数据,并进行了比较,用于评估预测方法。这些数据是利用新加坡国立大学多相流设备的 2 英寸(54.8 毫米)流环收集的。实验在广泛的流动条件下进行,液体和气体的表面速度分别为 0.05 至 1.5 米/秒和 2 至 23 米/秒。使用压力传感器和压差 (DP) 单元测量了压降。结果发现,在较高的流动条件范围内,气-油流动的压降可能低于气-水流动的压降,这是迄今未曾报道过的。通过使用流动可视化来解释这一现象,发现这与环形流动过渡周围的空气-油流动中出现的较高液体滞留以及由此产生的界面摩擦有关。这一额外的关键发现可应用于流动保证,以提高管道中油气运输的效率。根据现有数据对公开文献中的模型和相关性进行了测试。
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引用次数: 0
Effects of Nozzle Pitch Adaptation in Micro-Scale Liquid Jet Impingement 微尺度液体射流对喷嘴间距的影响
Pub Date : 2024-03-07 DOI: 10.3390/fluids9030069
Georg Elsinger, H. Oprins, V. Cherman, G. van der Plas, E. Beyne, Ingrid De Wolf
With ever increasing integration density of electronic components, the demand for cooling solutions capable of removing the heat generated by such systems grows along with it. It has been shown that a viable answer to this demand is the use of direct liquid jet impingement. While this method can generally be scaled to the cooling of large areas, this is restricted by the necessity of coolant flow rate scaling. In this study, the benefits and restrictions of using increased nozzle pitch to remedy the increasing demand for overall flow rate are investigated. To this end, a model is validated against experimental findings and then used for computational fluid dynamics simulations, exploring effects of the pitch change for micro-scale nozzle diameters and nozzle-to-target spacings. It is found that while this method is efficient in adjusting the tradeoff between total coolant flow rate and pressure drop up to a certain pint, the occurrence of a hydraulic jump in the cavity causes a deterioration of its effect for large nozzle pitches.
随着电子元件集成密度的不断提高,对能够去除此类系统产生的热量的冷却解决方案的需求也随之增长。研究表明,满足这一需求的可行方法是使用直接液体喷射撞击。虽然这种方法一般可以扩展到大面积冷却,但受到冷却剂流速扩展的限制。在本研究中,我们将研究使用增大喷嘴间距来满足日益增长的总流量需求的好处和限制。为此,根据实验结果对模型进行了验证,然后用于计算流体动力学模拟,探索微尺度喷嘴直径和喷嘴与目标间距的间距变化效果。研究发现,虽然这种方法能有效调整冷却剂总流量和压降之间的权衡,但在达到一定品位时,空腔中出现的水力跃迁会导致喷嘴间距过大时效果变差。
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引用次数: 0
Pipe Formation by Fluid Focalization in Bilayered Sediments 双层沉积物中的流体聚焦形成管道
Pub Date : 2024-03-06 DOI: 10.3390/fluids9030066
A. Gay, Ganesh Tangavelou, Valérie Vidal
Pipe structures are commonly encountered in the geophysical context, and in particular in sedimentary basins, where they are associated with fluid migration structures. We investigate pipe formation through laboratory experiments by injecting water locally at a constant flow rate at the base of water-saturated sands in a Hele–Shaw cell (30 cm high, 35 cm wide, gap 2.3 mm). The originality of this work is to quantify the effect of a discontinuity. More precisely, bilayered structures are considered, where a layer of fine grains overlaps a layer of coarser grains. Different invasion structures are reported, with fluidization of the bilayered sediment over its whole height or over the finer grains only. The height and area of the region affected by the fluidization display a non-monotonous evolution, which can be interpreted in terms of fluid focusing vs. scattering. Theoretical considerations can predict the critical coarse grains height for the invasion pattern transition, as well as the maximum topography at the sediment free surface in the regime in which only the overlapping finer grains fluidize. These results have crucial geophysical implications, as they demonstrate that invasion patterns and pipe formation dynamics may control the fluid expulsion extent and localization at the seafloor.
在地球物理领域,特别是在沉积盆地中,经常会遇到与流体迁移结构有关的管道结构。我们通过实验室实验,在 Hele-Shaw 小室(高 30 厘米,宽 35 厘米,间隙 2.3 毫米)中水饱和砂层底部以恒定流速局部注水,研究管道的形成。这项工作的独创性在于量化不连续性的影响。更确切地说,考虑的是双层结构,即一层细粒重叠一层粗粒。报告了不同的入侵结构,有的双层沉积物在整个高度上发生流化,有的只在较细颗粒上发生流化。受流化影响区域的高度和面积显示出非单调的演变,这可以用流体聚焦与散射来解释。理论上可以预测入侵模式转换的临界粗颗粒高度,以及在只有重叠的较细颗粒流化的情况下沉积物自由表面的最大地形。这些结果具有重要的地球物理意义,因为它们证明了入侵模式和管道形成动力学可能会控制海底的流体排出范围和定位。
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引用次数: 0
Characteristics of a Particle’s Incipient Motion from a Rough Wall in Shear Flow of Herschel–Bulkley Fluid 赫歇尔-布克雷流体剪切流中粒子从粗糙壁面开始运动的特征
Pub Date : 2024-03-05 DOI: 10.3390/fluids9030065
Alexander Seryakov, Yaroslav Ignatenko, O. Bocharov
A numerical simulation of the Herschel–Bulkley laminar steady state shear flow around a stationary particle located on a sedimentation layer was carried out. The surface of the sedimentation layer was formed by hemispheres of the same radius as the particle. The drag force, lift force, and torque values were obtained in the following ranges: shear Reynolds numbers for a particle ReSH=2–200, corresponding to laminar flow; power law index n=0.6–1.0; and Bingham number Bn=0–10. A significant difference in the forces and torque acting on a particle in shear flow in comparison to the case of a smooth wall is shown. It is shown that the drag coefficient is on average 6% higher compared to a smooth wall for a Newtonian fluid but decreases with the increase in non-Newtonian properties. At the edge values of n=0.6 and Bn=10, the drag is on average 25% lower compared to the smooth wall. For a Newtonian fluid, the lift coefficient is on average 30% higher compared to a smooth wall. It also decreases with the increase in non-Newtonian properties of the fluid, but at the edge values of n=0.6 and Bn=10, it is on average only 3% lower compared to the smooth wall. Approximation functions for the drag, lift force, and torque coefficient are constructed. A reduction in the drag force and lifting force leads to an increase in critical stresses (Shields number) on the wall on average by 10% for incipient motion (rolling) and by 12% for particle detachment from the sedimentation bed.
对位于沉积层上的静止颗粒周围的赫歇尔-布克雷层流稳态剪切流进行了数值模拟。沉积层表面由与颗粒半径相同的半球构成。在以下范围内获得了阻力、升力和扭矩值:颗粒的剪切雷诺数 ReSH=2-200,相当于层流;幂律指数 n=0.6-1.0;宾汉数 Bn=0-10。结果表明,与光滑壁面的情况相比,在剪切流中作用在粒子上的力和力矩有很大不同。结果表明,与光滑壁面相比,牛顿流体的阻力系数平均高出 6%,但随着非牛顿性质的增加而降低。在边缘值 n=0.6 和 Bn=10 时,阻力比光滑壁面平均低 25%。对于牛顿流体,升力系数比光滑壁面平均高 30%。升力系数也会随着流体非牛顿特性的增加而降低,但在 n=0.6 和 Bn=10 的边缘值时,与光滑壁面相比,升力系数平均仅降低 3%。我们构建了阻力、升力和扭矩系数的近似函数。阻力和提升力的减小导致壁面的临界应力(希尔兹数)平均增加 10%(初动(滚动))和 12%(颗粒脱离沉积床)。
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引用次数: 0
V Flow Measurements of Pulsatile Flow in Femoral-Popliteal Bypass Proximal Anastomosis Compared with CFD Simulation 股-腘旁路近端吻合口搏动流的 V 流量测量与 CFD 模拟比较
Pub Date : 2024-03-04 DOI: 10.3390/fluids9030064
A. Yukhnev, L. Tikhomolova, Y. Gataulin, Alexander Marinova, Evgueni Smirnov, A. Vrabiy, A. Suprunovich, Gennady Khubulava
This paper presents the experience of using the V Flow high-frame-rate ultrasound vector imaging method to study the pulsatile velocity fields in the area of the proximal anastomosis for femoral popliteal bypass surgery in vitro and in vivo. A representative (average) anastomosis model and the experimental setup designed for in vitro studies covering forward and reverse flow phases throughout the cycle are described. The results of the measurements are presented for areas with a relatively uniform velocity distribution and for areas with pronounced spatial inhomogeneities due to the jet or recirculating nature of the flow. The results of ultrasonic studies of the velocity field of the three-dimensional pulsatile flow in vitro and in vivo are compared with the data of numerical simulations carried out for the average and personalized models based on the Navier–Stokes equations. Acceptable consistency between the results of experimental and numerical studies is demonstrated.
本文介绍了使用 V Flow 高帧率超声矢量成像方法在体外和体内研究股骨腘窝旁路手术近端吻合口区域搏动速度场的经验。文中描述了一个具有代表性的(平均)吻合口模型和为体外研究而设计的实验装置,涵盖了整个周期的正向和反向流动阶段。测量结果显示了速度分布相对均匀的区域,以及由于气流的喷射或再循环性质而存在明显空间不均匀性的区域。体外和体内三维脉动流速度场的超声波研究结果与基于纳维-斯托克斯方程的平均模型和个性化模型的数值模拟数据进行了比较。结果表明,实验结果与数值研究结果之间具有可接受的一致性。
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引用次数: 0
The Law of the Wall and von Kármán Constant: An Ongoing Controversial Debate 围墙定律与冯-卡曼常数:一场持续不断的争论
Pub Date : 2024-03-04 DOI: 10.3390/fluids9030063
Stefan Heinz
The discovery of the law of the wall, the log-law including the von Kármán constant, is seen to be one of the biggest accomplishments of fluid mechanics. However, after more than ninety years, there is still a controversial debate about the validity and universality of the law of the wall. In particular, evidence in favor of a universal log-law was recently questioned by data analyses of the majority of existing direct numerical simulation (DNS) and experimental results, arguing in favor of nonuniversality of the law of the wall. Future progress requires it to resolve this discrepancy: in absence of alternatives, a reliable and universal theory involving the law of the wall is needed to provide essential guideline for the validation of theory, computational methods, and experimental studies of very high Reynolds number flows. This paper presents an analysis of concepts used to derive controversial conclusions. Similar to the analysis of observed variations of the Kolmogorov constant, it is shown that nonuniversality is a consequence of simplified modeling concepts, leading to unrealizable models. Realizability implies universality: there is no need to adjust simplified models to different flows.
壁面定律(包括冯-卡尔曼常数在内的对数定律)的发现被视为流体力学的最大成就之一。然而,九十多年过去了,关于壁面定律的有效性和普遍性仍存在争议。特别是,最近对大多数现有的直接数值模拟(DNS)和实验结果进行的数据分析对支持普遍对数定律的证据提出了质疑,认为壁面定律不具有普遍性。未来的发展需要解决这一分歧:在没有替代方案的情况下,需要一个可靠的、通用的壁面定律理论,为验证理论、计算方法和超高雷诺数流动的实验研究提供重要指导。本文对用于得出有争议结论的概念进行了分析。与对观测到的科尔莫哥罗夫常数变化的分析类似,本文表明,非普遍性是简化建模概念的结果,导致无法实现的模型。可实现性意味着普遍性:没有必要根据不同的流量调整简化模型。
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引用次数: 0
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