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LLM-based framework for bearing fault diagnosis 基于 LLM 的轴承故障诊断框架
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-14 DOI: 10.1016/j.ymssp.2024.112127
Laifa Tao, Haifei Liu, Guoao Ning, Wenyan Cao, Bohao Huang, Chen Lu
Accurately diagnosing bearing faults is crucial for maintaining the efficient operation of rotating machinery. However, traditional diagnosis methods face challenges due to the diversification of application environments, including cross-condition adaptability, small-sample learning difficulties, and cross-dataset generalization. These challenges have hindered the effectiveness and limited the application of existing approaches. Large language models (LLMs) offer new possibilities for improving the generalization of diagnosis models. However, the integration of LLMs with traditional diagnosis techniques for optimal generalization remains underexplored. This paper proposed an LLM-based bearing fault diagnosis framework to tackle these challenges. First, a signal feature quantification method was put forward to address the issue of extracting semantic information from vibration data, which integrated time and frequency domain feature extraction based on a statistical analysis framework. This method textualized time-series data, aiming to efficiently learn cross-condition and small-sample common features through concise feature selection. Fine-tuning methods based on LoRA and QLoRA were employed to enhance the generalization capability of LLMs in analyzing vibration data features. In addition, the two innovations (textualizing vibration features and fine-tuning pre-trained models) were validated by single-dataset cross-condition and cross-dataset transfer experiment with complete and limited data. The results demonstrated the ability of the proposed framework to perform three types of generalization tasks simultaneously. Trained cross-dataset models got approximately a 10% improvement in accuracy, proving the adaptability of LLMs to input patterns. Ultimately, the results effectively enhance the generalization capability and fill the research gap in using LLMs for bearing fault diagnosis.
准确诊断轴承故障对于保持旋转机械的高效运行至关重要。然而,由于应用环境的多样化,传统诊断方法面临着各种挑战,包括跨条件适应性、小样本学习困难和跨数据集泛化。这些挑战阻碍了现有方法的有效性并限制了其应用。大型语言模型(LLM)为提高诊断模型的泛化能力提供了新的可能性。然而,如何将 LLM 与传统诊断技术相结合以实现最佳泛化仍未得到充分探索。本文提出了一种基于 LLM 的轴承故障诊断框架来应对这些挑战。首先,本文提出了一种信号特征量化方法来解决从振动数据中提取语义信息的问题,该方法基于统计分析框架,整合了时域和频域特征提取。该方法将时间序列数据文本化,旨在通过简明的特征选择高效地学习跨条件和小样本的共同特征。该方法采用了基于 LoRA 和 QLoRA 的微调方法,以增强 LLM 在分析振动数据特征时的泛化能力。此外,还通过完整数据和有限数据的单数据集交叉条件实验和跨数据集转移实验验证了这两项创新(振动特征文本化和预训练模型微调)。结果表明,所提出的框架能够同时执行三种类型的泛化任务。经过训练的跨数据集模型的准确率提高了约 10%,证明了 LLM 对输入模式的适应性。最终,研究结果有效提高了泛化能力,填补了将 LLMs 用于轴承故障诊断的研究空白。
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引用次数: 0
Sculpt wave propagation in 3D woodpile architecture through vibrational mode coupling 通过振动模式耦合实现三维木桩结构中的雕刻波传播
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-13 DOI: 10.1016/j.ymssp.2024.112112
Yeongtae Jang, Eunho Kim, Jinkyu Yang, Junsuk Rho
A novel approach to metamaterial design is introduced through the development of a stable 3D woodpile structure composed of slender cylindrical beams. These beam elements possess diverse bending vibration modes, intricately coupled with propagating waves, leading to complex wave dynamics within the structure. For the efficient analysis of various architectures, an extended discrete element model (DEM) is introduced to accurately emulate the local resonance caused by the beam’s bending vibration modes. The high level of accuracy achieved by the DEM is attributed to the utilization of a physics-informed discrete element modeling approach, rooted in continuum beam theory and wave dynamics within periodic structures. Utilizing the extended DEM, the interplay between propagating waves and local resonance within the beams is investigated, and the adjustability of mode coupling is confirmed by altering the interacting positions of neighboring beams. Subsequent to this, a graded 3D woodpile architecture is designed to progressively superimpose multiple frequency band structures. By adjusting mode coupling, it is shown that the graded woodpile is capable of displaying either a broad frequency passband or a broad frequency bandgap. Further demonstration reveals that the broad frequency bandgap facilitates high-frequency filtering, which effectively attenuates impact waves without the need for additional damping. The stable 3D woodpile architecture proposed in this study shows great potential for practical applications in vibration filtering and impact mitigation across various domains, ranging from small-scale material design to large-scale constructions.
通过开发由细长圆柱梁组成的稳定三维木桩结构,引入了一种新颖的超材料设计方法。这些梁元素具有多种弯曲振动模式,与传播波错综复杂地耦合在一起,导致结构内部产生复杂的波动力学。为了对各种结构进行有效分析,我们引入了扩展离散元素模型(DEM),以精确模拟由梁的弯曲振动模式引起的局部共振。DEM 所达到的高精度水平归功于以连续梁理论和周期性结构内的波动力学为基础的物理信息离散元素建模方法。利用扩展的 DEM,研究了传播波和梁内局部共振之间的相互作用,并通过改变相邻梁的相互作用位置,确认了模式耦合的可调节性。随后,设计了一种分级三维木桩结构,以逐步叠加多个频段结构。通过调整模式耦合,证明分级木桩能够显示宽频通带或宽频带隙。进一步的演示表明,宽频带隙有利于高频滤波,从而有效地衰减冲击波,而无需额外的阻尼。本研究中提出的稳定三维木桩结构在振动滤波和冲击减缓的实际应用中显示出巨大的潜力,可应用于从小型材料设计到大型建筑等各个领域。
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引用次数: 0
A hummingbird-inspired dual-oscillator synergized piezoelectric energy harvester for ultra-low frequency 蜂鸟启发的超低频双振子协同压电能量收集器
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112132
Yingying Fan, Xin Liu, Dong F. Wang
A new concept of vibration synergized energy harvesting is proposed for ultra-low frequency scenarios. A dual-oscillator synergized piezoelectric energy harvester (DOS-PEH), inspired by hummingbirds, is designed to demonstrate the new concept, both theoretically and experimentally. Mimicking the synergy mechanism of hummingbird muscles and wings, the DOS-PEH adopts a supporting oscillator (SO) and a buckled beam designated as the dominating oscillator (DO) to synergize the vibrations through magnetic coupling. SO engenders a hinge-support-like configuration at the beam midspan, by which DO exhibits three stable equilibrium positions while taking on four stable equilibrium states, including two second buckling modes that lower snapping force to facilitate snap-through oscillations. The non-contact magnetic force, introduced by SO, acts as a link that cohesively connects the dual oscillators. It enables continuous vibration transmission from the ambient environment, through SO, and ultimately to DO. A fresh bandwidth, extending from 2.5 to 10 Hz, of 7.5 Hz emerges under 0.4 g excitation. The DOS-PEH, in general, achieves the broadband, stable, and progressively improving voltage output across the ultra-low frequency range. Further, the output voltage of the DOS-PEH is about 70 times higher than that of the collision-based piezoelectric energy harvester (C-PEH), and the operational bandwidth is broadened to 136 %. It highlights the contribution of synergistic vibration to the ultra-low-frequency energy harvesting.
针对超低频场景提出了振动协同能量收集的新概念。受蜂鸟的启发,设计了一种双振子协同压电能量收集器(DOS-PEH),从理论和实验两方面展示了这一新概念。模仿蜂鸟肌肉和翅膀的协同机制,DOS-PEH 采用一个支撑振荡器(SO)和一个被指定为主导振荡器(DO)的弯曲梁,通过磁耦合协同振动。支撑振荡器在梁中跨产生类似铰链的支撑结构,支配振荡器通过这种结构表现出三个稳定的平衡位置,同时具有四个稳定的平衡状态,其中包括两个第二屈曲模式,可降低折断力,从而促进快穿振荡。SO 引入的非接触磁力是连接双振荡器的纽带。它使振动从周围环境开始,通过 SO 并最终传递到 DO。在 0.4 g 的激励下,新的带宽从 2.5 Hz 扩展到 10 Hz,达到 7.5 Hz。总体而言,DOS-PEH 在超低频范围内实现了宽带、稳定和逐步改善的电压输出。此外,DOS-PEH 的输出电压比基于碰撞的压电能量收集器(C-PEH)高出约 70 倍,工作带宽拓宽至 136%。这凸显了协同振动对超低频率能量收集的贡献。
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引用次数: 0
Local damage identification and nowcasting of mooring system using a noise-robust ConvMamba architecture 使用抗噪 ConvMamba 架构进行系泊系统局部损坏识别和预报
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112092
Yixuan Mao, Menglan Duan, Hongyuan Men, Miaozi Zheng
Monitoring and nowcasting of mooring line are of paramount significance for maintaining the stability of floating structure. Recently, data-driven approaches for mooring monitoring have been proposed to identify potential mooring damage, aiming to achieve digital real-time integrity management. This paper proposes a framework for detection and nowcasting of health status of mooring line. The framework can identify multiple damage locations and degrees of mooring line, as well as various complicated multi-coupled scenarios. Our proposed method does not rely on experience-based manual feature extraction in all existing studies, but instead uses fully automatic sequence input, retaining complete series information and pattern recognition, which helps the model comprehensively grasp mooring deterioration patterns. Most existing methods simplify the problem by ignoring randomness and inherent noise in environments. In this paper, we account for the potential randomness and uncertainty of the data source during model construction, enhancing generalizability and noise resistance. Given the time series nature of the input variables, we have designed a novel ConvMamba architecture that integrates the convolutional layers and Mamba block, which includes multiple modules and selective state space model. This design ensures the architecture maintains the recurrent framework characteristic of RNNs while also benefiting from the parallel computing capabilities of CNNs. After ablation experiments and comparisons with other existing sequence models, the superiority of proposed architecture is demonstrated in both accuracy and efficiency. Furthermore, model maintains impressive noise-resistant accuracy under high interference from three different types of noise experiments, attributable to the robust model design. For the practical applications, two strategies are proposed to improve the original model and bolster noise resistance. While these strategies have certain limitations, they offer potential for further optimization.
锚泊线的监测和预报对保持浮动结构的稳定性至关重要。最近,人们提出了数据驱动的系泊监测方法,以识别潜在的系泊损坏,从而实现数字化实时完整性管理。本文提出了一种检测和预报系泊缆线健康状况的框架。该框架可识别系泊缆线的多个损坏位置和损坏程度,以及各种复杂的多耦合场景。我们提出的方法不依赖于现有研究中基于经验的人工特征提取,而是采用全自动序列输入,保留完整的序列信息和模式识别,这有助于模型全面掌握系泊线劣化模式。大多数现有方法都忽略了环境中的随机性和固有噪声,从而简化了问题。在本文中,我们在模型构建过程中考虑了数据源的潜在随机性和不确定性,增强了可扩展性和抗噪声能力。考虑到输入变量的时间序列特性,我们设计了一种新颖的 ConvMamba 架构,它整合了卷积层和 Mamba 块,其中包括多个模块和选择性状态空间模型。这种设计确保了该架构既能保持 RNN 的递归框架特性,又能受益于 CNN 的并行计算能力。经过消融实验以及与其他现有序列模型的比较,证明了所提出的架构在准确性和效率方面的优越性。此外,在三种不同类型的噪声实验的高干扰下,模型仍能保持令人印象深刻的抗噪精度,这归功于稳健的模型设计。在实际应用中,提出了两种策略来改进原始模型并增强抗噪能力。虽然这些策略有一定的局限性,但仍有进一步优化的潜力。
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引用次数: 0
Efficient variational Bayesian model updating by Bayesian active learning 通过贝叶斯主动学习进行高效变分贝叶斯模型更新
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112113
Fangqi Hong, Pengfei Wei, Sifeng Bi, Michael Beer
As a main task of inverse problem, model updating has received more and more attention in the area of inspection, sensing, and monitoring technologies during the recent decades, where the estimation of posterior probability density function (PDF) of unknown model parameters is still challenging for expensive-to-evaluate models of interest. In this paper, a novel variational Bayesian inference method is proposed to approximate the real posterior PDF of unknown model parameters by using Gaussian mixture model and measurement responses. A Gaussian process regression model is first trained for approximating the logarithm of the product of likelihood function and prior PDF, with which, another Gaussian process model is induced for approximating the expensive evidence lower bound (ELBO). Then, two Bayesian numerical methods, i.e., Bayesian optimization and Bayesian quadrature, are combined sequentially as a novel Bayesian active learning method for searching the global optima of the parameters of the variational posterior density. The proposed method inherits the advantages of both Bayesian numerical methods, which includes good global convergence, much less number of simulator calls, etc. Three examples, including the dynamic model of a two degrees of freedom structures, the lubrication model of a hybrid journal bearing, and the dynamic model of an airplane structure, are introduced for demonstrating the relative merits of the proposed method. Results show that, given desired requirement of numerical accuracy, the proposed method is more efficient than the parallel methods.
近几十年来,作为逆问题的一项主要任务,模型更新在检测、传感和监控技术领域受到越来越多的关注,而对于昂贵的相关模型而言,未知模型参数的后验概率密度函数(PDF)估计仍是一项挑战。本文提出了一种新颖的变分贝叶斯推理方法,利用高斯混合模型和测量响应来逼近未知模型参数的真实后验概率密度函数。首先训练一个高斯过程回归模型来逼近似然函数与先验 PDF 乘积的对数,然后诱导另一个高斯过程模型来逼近昂贵的证据下限(ELBO)。然后,两种贝叶斯数值方法,即贝叶斯优化和贝叶斯正交,被依次组合成一种新的贝叶斯主动学习方法,用于搜索变分后验密度参数的全局最优值。所提出的方法继承了这两种贝叶斯数值方法的优点,包括良好的全局收敛性、更少的模拟器调用次数等。本文介绍了三个实例,包括双自由度结构动态模型、混合轴颈轴承润滑模型和飞机结构动态模型,以展示所提方法的相对优势。结果表明,在数值精度要求较高的情况下,建议的方法比并行方法更有效。
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引用次数: 0
Parametric global mode method for dynamical modeling and response analysis of a rotating and length-varying flexible manipulator 用于旋转和长度变化柔性机械手动态建模和响应分析的参数全局模式方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112077
Xiaodong Zhang, Yilong Wang, Jipeng Li, Shuai Chen, Bo Fang, Jinpeng Wang, Dengqing Cao
Rotating and Length-Varying Flexible Manipulators (RLVFMs) benefit from the ability to transform their length to adapt to complex and demanding workspaces but suffer from increased complexity in nonlinear dynamical characteristics and thus difficulties in modeling. To provide an in-depth understanding of the RLVFMs, this paper proposes a novel dynamical modeling approach for the RLVFMs, called the Parametric Global Modal Method (PGMM), and presents a framework to study their nonlinear responses. It is capable of addressing time-varying boundary conditions and describing the elastic deformation of all flexible components with only one set of modal coordinates. A low-dimensional dynamical model of a RLVFM is developed. The natural characteristic results obtained from the models developed by the PGMM and the finite element method (FEM) are compared for verifications of the PGMM. Via a convergence analysis of responses, the high precision of the model developed by the PGMM is verified to be achieved by using only the first two modes. On this basis, the dynamic responses and computational efficiency of the low-dimensional model are validated through experiments and finite element method (FEM) simulations. Moreover, the responses of the RLVFM under operations of rapid maneuvering are studied and a potential vibration control strategy for the RLVFM is preliminarily demonstrated. This work provides a new way of developing advanced dynamical modeling methods of reconfigurable and deformable multi-component mechanisms for their dynamical design, response analysis, and system control.
旋转和长度可变柔性机械手(RLVFMs)能够改变其长度,以适应复杂和苛刻的工作空间,这使其受益匪浅,但其非线性动力学特性的复杂性也随之增加,从而给建模带来了困难。为了深入了解 RLVFM,本文提出了一种新颖的 RLVFM 动态建模方法,称为参数全局模态法 (PGMM),并提出了研究其非线性响应的框架。它能够处理时变边界条件,并仅用一组模态坐标描述所有柔性组件的弹性变形。建立了 RLVFM 的低维动力学模型。比较了 PGMM 和有限元法(FEM)所建模型的自然特征结果,以验证 PGMM。通过对响应的收敛分析,验证了 PGMM 建立的模型仅使用前两个模态就能达到很高的精度。在此基础上,通过实验和有限元法(FEM)模拟验证了低维模型的动态响应和计算效率。此外,还研究了 RLVFM 在快速操纵操作下的响应,并初步展示了 RLVFM 潜在的振动控制策略。这项工作为可重构和可变形多组件机构的动态设计、响应分析和系统控制提供了一种开发先进动态建模方法的新途径。
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引用次数: 0
Influence of additional mass and connection of nonlinear energy sinks on vibration reduction performance 附加质量和非线性能量汇的连接对减振性能的影响
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112123
En-Guo Liu, Meng Li, Hu Ding
The broadband vibration reduction performance of nonlinear energy sink (NES) has attracted wide attention. However, the impact of the NES’s additional mass other than the oscillator and how it is connected to the primary structure has been ignored. More recently, it has been discovered that vibration attenuation through the cellular application of NES can achieve greater efficiency. However, the connection between NES cells and the primary structure, as well as between cells, has not been studied. In this study, by considering the additional mass of the NES cells, the influence of the connection modes of NES cells on the vibration reduction efficiency is investigated theoretically, optimally and experimentally for the first time. The forced vibration models of linear oscillator coupled with NES cells are established by viscoelastic connection and rigid connection respectively. The approximate analysis and numerical analysis show that the vibration reduction efficiency of NES cells is affected by the resonance frequency of the primary structure and the external excitation intensity and shows a nonlinear trend. With the change of the resonant frequency of the primary structure, the viscoelastic connection NES cells can almost always obtain higher vibration reduction efficiency than the rigid connection NES cells. The global bifurcation results show that the strongly modulated responses of the structure can be triggered by the viscoelastic connection. Moreover, the connection modes between NES cells also affect the vibration reduction efficiency. The optimal parameters of the connection damping and connection stiffness are obtained by the particle swarm optimization algorithm. Finally, the viscoelastic connection and rigid connection, and the effect of the connection mode between NES cells on the vibration reduction efficiency are compared by experiments. The conclusions of theoretical research are verified. This work can provide theoretical guidance for the engineering application of NES cells.
非线性能量汇(NES)的宽带减振性能已引起广泛关注。然而,NES 除振荡器外的附加质量及其与主结构的连接方式所产生的影响一直被忽视。最近,人们发现通过 NES 单元应用来减弱振动可以实现更高的效率。然而,NES 单元与主结构之间以及单元与单元之间的连接尚未得到研究。在本研究中,通过考虑 NES 单元的附加质量,首次从理论、优化和实验方面研究了 NES 单元的连接模式对减振效率的影响。通过粘弹性连接和刚性连接,分别建立了与 NES 单元耦合的线性振子的受迫振动模型。近似分析和数值分析表明,NES 电池的减振效率受主结构共振频率和外部激励强度的影响,并呈现非线性趋势。随着主结构共振频率的变化,粘弹性连接 NES 单元几乎总能获得比刚性连接 NES 单元更高的减振效率。全局分岔结果表明,粘弹性连接可以触发结构的强调制响应。此外,NES 单元之间的连接模式也会影响减振效率。通过粒子群优化算法获得了连接阻尼和连接刚度的最佳参数。最后,通过实验比较了粘弹性连接和刚性连接以及 NES 单元之间的连接模式对减振效率的影响。验证了理论研究的结论。这项工作可为 NES 单元的工程应用提供理论指导。
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引用次数: 0
Effective structural impact detection and localization using convolutional neural network and Bayesian information fusion with limited sensors 利用卷积神经网络和贝叶斯信息融合,在传感器有限的情况下进行有效的结构撞击检测和定位
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112074
Yuguang Fu, Zixin Wang, Amin Maghareh, Shirley Dyke, Mohammad Jahanshahi, Adnan Shahriar, Fan Zhang
Due to their unpredictable nature, many impact events (e.g., overheight vehicles striking on bridges) go unnoticed or get reported many hours later. However, they can induce structural failures or hidden damage that accelerates the structure’s long-term degradation. Therefore, prompt impact detection and localization strategies are essential for early warning of impact events and rapid maintenance of structures. Most existing impact detection strategies are developed for aircraft composite panels utilizing high-rate synchronized measurement from densely deployed sensors. Limited efforts have been made for infrastructure or human habitats which generally require large-scale but low-rate measurement. In particular, due to harsh environments (e.g., deep space habitats under meteoroids), structural impact localization must be robust to limited sensors (e.g., sensor damage during impacts) and multi-source errors (e.g., measurement errors). In this study, an effective impact detection and localization strategy is proposed using a limited number of vibration measurements, especially in harsh environments (e.g. in deep space). Convolutional neural networks are trained for each sensor node and are fused using Bayesian theory to improve the accuracy of impact localization. Special considerations are paid to evaluate the effect of both measurement error and modeling error in the analysis. The proposed strategy is illustrated using 1D structure, and further validated in 3D geodesic dome structure numerically. The results demonstrate that it can detect and localize impact events accurately and robustly on structures.
由于其不可预测性,许多撞击事件(如超高车辆撞击桥梁)都会被忽视或在数小时后才被报告。然而,这些事件可能会导致结构故障或隐性损坏,从而加速结构的长期退化。因此,及时的撞击检测和定位策略对于撞击事件的早期预警和结构的快速维护至关重要。现有的撞击检测策略大多是针对飞机复合材料面板开发的,利用密集部署的传感器进行高速同步测量。针对基础设施或人类栖息地的工作还很有限,因为它们通常需要大规模但低速率的测量。特别是,由于环境恶劣(如流星体下的深空栖息地),结构撞击定位必须对有限的传感器(如撞击过程中的传感器损坏)和多源误差(如测量误差)具有鲁棒性。本研究提出了一种有效的撞击检测和定位策略,利用有限的振动测量数据,尤其是在恶劣环境下(如深空)。为每个传感器节点训练卷积神经网络,并利用贝叶斯理论进行融合,以提高撞击定位的准确性。分析中特别考虑了测量误差和建模误差的影响。利用一维结构对所提出的策略进行了说明,并进一步在三维大地圆顶结构中进行了数值验证。结果表明,它能准确、稳健地检测和定位结构上的撞击事件。
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引用次数: 0
Resformer: An end-to-end framework for fault diagnosis of governor valve actuator in the coupled scenario of data scarcity and high noise Resformer:在数据稀缺和高噪声耦合情况下,用于调速器阀门执行器故障诊断的端到端框架
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112125
Yang Liu, Zhanpeng Jiang, Ning Zhang, Jun Tang, Zijian Liu, Yingbing Sun, Fenghe Wu
As the actuator of the turbine speed control system, the performance and response characteristics of the speed control valve actuator directly affect the operational economy, maneuverability, and reliability of the turbine unit. When faults occur in scenarios where data scarcity is coupled with high noise levels, existing deep neural network models are limited by their inability to extract key discriminative features from noisy signals and by the lack of sufficient training information. This limitation hinders the development and application of highly reliable fault diagnosis systems. We propose a novel fault diagnosis framework, Resformer, which is designed to address the challenges posed by data scarcity and high noise coupling, as well as the highly coupled and complex fault modes in electro-hydraulic systems. The Resformer framework offers a highly interpretable feature selection and fusion strategy to identify key features. It also integrates the Local Binary Pattern algorithm to extract local features from grayscale images of multi-sensor data, significantly enhancing the representativeness and noise resistance of the dataset. Moreover, to strengthen the Resformer’s multi-scale feature extraction capability and noise robustness, a multi-kernel dilated convolutional residual network architecture is introduced, enabling the discovery of critical discriminative features under conditions of data scarcity and high noise coupling. The proposed efficient multi-scale self-attention mechanism effectively extracts important features at different scales, further improving the performance of Resformer. Experiments conducted on the GVA testbed have validated the effectiveness and robustness of Resformer.
作为汽轮机调速系统的执行器,调速阀执行器的性能和响应特性直接影响到汽轮机组的运行经济性、可操作性和可靠性。当故障发生在数据稀缺且噪声水平较高的情况下时,现有的深度神经网络模型由于无法从噪声信号中提取关键的判别特征以及缺乏足够的训练信息而受到限制。这一局限性阻碍了高可靠性故障诊断系统的开发和应用。我们提出了一种新型故障诊断框架 Resformer,旨在应对数据稀缺和高噪声耦合带来的挑战,以及电液系统中高度耦合和复杂的故障模式。Resformer 框架提供了一种高度可解释的特征选择和融合策略,以识别关键特征。它还集成了局部二进制模式算法,可从多传感器数据的灰度图像中提取局部特征,从而显著提高数据集的代表性和抗噪能力。此外,为了加强 Resformer 的多尺度特征提取能力和噪声鲁棒性,还引入了多核扩张卷积残差网络架构,使其能够在数据稀缺和高噪声耦合条件下发现关键的判别特征。所提出的高效多尺度自关注机制能有效提取不同尺度的重要特征,进一步提高了 Resformer 的性能。在 GVA 测试平台上进行的实验验证了 Resformer 的有效性和鲁棒性。
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引用次数: 0
Novel tool wear prediction method based on multimodal information fusion and deep subdomain adaptation 基于多模态信息融合和深度子域适应的新型刀具磨损预测方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112128
Wen Hou, Jiachang Wang, Leilei Wang, Song Zhang
Reliable tool wear prediction is of great importance for the improvement of machining quality and efficiency. With the advent of the big data era, data-driven tool wear prediction methods have proven to be highly effective. However, these methods have also revealed issues such as shallow feature extraction and limited generalization of models across different machining processes. The objective of this research is to propose a tool wear prediction method based on multimodal information fusion and deep subdomain adaptation to solve the existing problems. First, the original one-dimensional time-series tool monitoring signals are encoded into images to generate a two-dimensional image dataset. Secondly, a two-channel prediction model combining Residual Network and Gated Recurrent Unit is constructed to extract features from the two-dimensional image signals and the one-dimensional time-series signals respectively, and the extracted spatial and temporal features are fused. Thirdly, the dataset is divided into subdomains based on wear values, and the generalization ability of the model is improved by reducing the feature differences between source and target domains through the subdomain adaptive method, thus achieving the prediction of the tool wear values under different situations. Finally, through the validation on two milling wear datasets and comparison with the prediction results of other models, the experimental results prove the accuracy and good generalization of the method, which can provide a reference to improve the machining quality and efficiency, and is suitable for practical industrial application scenarios.
可靠的刀具磨损预测对于提高加工质量和效率至关重要。随着大数据时代的到来,数据驱动的刀具磨损预测方法已被证明非常有效。然而,这些方法也暴露出一些问题,如特征提取较浅、模型在不同加工过程中的通用性有限等。本研究旨在提出一种基于多模态信息融合和深度子域自适应的刀具磨损预测方法,以解决现有问题。首先,将原始的一维时间序列刀具监测信号编码成图像,生成二维图像数据集。其次,结合残差网络和门控循环单元构建双通道预测模型,分别从二维图像信号和一维时间序列信号中提取特征,并将提取的空间和时间特征进行融合。第三,根据磨损值将数据集划分为若干子域,通过子域自适应方法减少源域和目标域之间的特征差异,提高模型的泛化能力,从而实现对不同情况下刀具磨损值的预测。最后,通过在两个铣削磨损数据集上的验证以及与其他模型预测结果的对比,实验结果证明了该方法的准确性和良好的泛化能力,可为提高加工质量和效率提供参考,适用于实际工业应用场景。
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Mechanical Systems and Signal Processing
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