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Inverse modeling with physical constraints and uncertainty correction for mesh stiffness identification in gear crack fault 基于物理约束和不确定性校正的齿轮裂纹故障网格刚度辨识逆建模
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-19 DOI: 10.1016/j.ymssp.2026.114142
Bo Zhang, Wei Teng, Dikang Peng, ShaoFeng Han, Yibing Liu
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引用次数: 0
Robust online monitoring of aircraft modal parameters using data fusion-based mode tracking 基于数据融合的飞机模态跟踪鲁棒在线监测
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-18 DOI: 10.1016/j.ymssp.2026.114171
Robin Volkmar, Keith Soal, Marcus Baum, Marc Böswald
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引用次数: 0
Designing out manufacturing uncertainty: Interface topology optimization for lap joint structures 设计排除制造不确定性:搭接结构的界面拓扑优化
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-17 DOI: 10.1016/j.ymssp.2026.114145
Aalokeparno Dhar, Matthew R.W. Brake
Bolted connections are ubiquitous in mechanical and aerospace engineering. However, these connections introduce significant uncertainties in vibration responses. The primary source of uncertainty in a jointed connection is due to manufacturing tolerances resulting in a non-flat interface. Topological features on the order of 50μm can significantly affect the natural frequency and damping capacity of a large-scale structure, even shifting linear natural frequencies by 10%. With recent improvements in physics-based modeling of jointed structures, it is now possible to robustly optimize the topology of a jointed interface to be insensitive to manufacturing variability. The present work presents a novel framework for the robust optimization of a jointed interface. The framework is demonstrated on a three-bolt lap joint benchmark structure commonly referred to as the Brake–Reußbeam. The gap profiles arising from manufacturing imperfections were measured from existing joint specimens and approximated using analytical sinusoidal expressions. These representations were employed to perturb baseline interface designs in the context of robust optimization. Based on sensitivity analysis and optimization results, two candidate interface topologies were selected for fabrication. Experimental testing of these manufactured interfaces demonstrates that the proposed approach enables the design of predictable joint behavior that is robust to mesoscale manufacturing deviations. Overall, this study highlights the influence of machining-induced variability on the dynamic response of jointed structures and presents a viable pathway to mitigate its effects through informed surface design.
螺栓连接在机械和航空航天工程中无处不在。然而,这些连接在振动响应中引入了显著的不确定性。接头不确定性的主要来源是由于制造公差导致的非平坦界面。50μm量级的拓扑特征可以显著影响大尺度结构的固有频率和阻尼能力,甚至使线性固有频率偏移10%。随着最近基于物理的连接结构建模的改进,现在可以稳健地优化连接界面的拓扑结构,使其对制造变化不敏感。本文提出了一个新的框架,用于关节界面的鲁棒优化。该框架在一个通常被称为brake - reß beam的三螺栓搭接基准结构上进行了演示。由制造缺陷引起的间隙分布由现有的接头试样测量和近似使用解析正弦表达式。在鲁棒优化的背景下,这些表征被用于扰动基线接口设计。基于灵敏度分析和优化结果,选择了两种候选的界面拓扑进行制备。这些制造界面的实验测试表明,所提出的方法能够设计出可预测的关节行为,对中尺度制造偏差具有鲁棒性。总的来说,本研究强调了加工引起的变异性对节理结构动态响应的影响,并提出了一种通过知情表面设计来减轻其影响的可行途径。
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引用次数: 0
A mixed-norm regularized time-domain inverse framework for localizing and quantifying rotor noise sources 一种转子噪声源定位与量化的混合范数正则时域逆框架
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-17 DOI: 10.1016/j.ymssp.2026.114146
Ying Xu, Zhonghua Peng, Damiano Casalino, Xiaozheng Zhang, Yunjin Tong, Chuanxing Bi, Shiying Xiong
Conventional source identification methods for rotating machinery are generally formulated in the frequency domain under the assumption of steady or quasi-steady sources, which limits their ability to resolve temporally evolving source behaviour. Time-domain approaches such as the rotating source identifier and virtual rotating arrays allow source localization at individual time instances but are often inadequate for quantifying the evolving strength of unsteady rotating sources. In this study, a time-domain inverse method is developed based on the integral solution of the Ffowcs Williams–Hawkings equation with quadrupole source terms being neglected. An equivalent source model is employed to establish a time-resolved mapping between measured acoustic pressures and source strengths. A mixed-norm regularization scheme is introduced to incorporate prior knowledge of the spatiotemporal characteristics of the source field, enabling stable and accurate reconstruction of time-varying source strengths. The method is validated through numerical simulations over a range of rotational speeds and signal-to-noise ratios, as well as the rotor noise experiments of an unmanned aerial vehicle conducted in a semi-anechoic chamber. The results demonstrate that the method can localize rotor noise sources, capture their temporal evolution, and accurately predict radiated sound fields across a range of operating conditions.
传统的旋转机械源识别方法通常是在稳态或准稳态源的假设下在频域内制定的,这限制了它们解决时变源行为的能力。时域方法,如旋转源标识符和虚拟旋转阵列,可以在单个时间实例中定位源,但通常不足以量化非定常旋转源的演化强度。本文基于忽略四极源项的Ffowcs Williams-Hawkings方程的积分解,提出了一种时域逆方法。采用等效声源模型建立了测量声压与声源强度的时间分辨映射关系。引入混合范数正则化方案,结合源场时空特征的先验知识,能够稳定准确地重建时变源强度。通过在一定转速和信噪比范围内的数值模拟,以及在半消声室中进行的无人机旋翼噪声实验,验证了该方法的有效性。结果表明,该方法可以对转子噪声源进行局部定位,捕捉噪声源的时间演化,准确预测各种工况下的辐射声场。
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引用次数: 0
Eulogy – Professor Dr.-Ing. Michael Link 悼词-英博士教授。迈克尔链接
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114150
John Mottershead
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引用次数: 0
Modeling approach for asymmetric evolution of outer-race defects in ceramic bearings and analysis of vibration signal characteristics 陶瓷轴承外圈缺陷非对称演化建模方法及振动信号特征分析
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114144
Shenghao Tong, Hongxin Shao, Huaitao Shi, Zhongxian Xia, Yuhou Wu, Xulong Zheng
This study investigates the asymmetric evolution of local spalling defects on the outer ring of Si3N4 ceramic bearings and proposes a defect-geometry evolution model incorporating the tilt angle and an asymmetry quantification parameter. A coupled geometric–dynamic modeling framework is developed by integrating the proposed evolution model with a three-stage displacement excitation function, enabling accurate characterization of the entry, traversal, and exit behaviors of rolling elements across the defect. Simulation results demonstrate that asymmetric evolution gives rise to uneven impact amplitudes and modulation sidebands in the frequency domain, whereas symmetric evolution produces only uniform periodic impacts. The predicted tilt angle and asymmetry parameter show strong agreement with experimental measurements, effectively reproducing both the geometric evolution trend and the associated vibration characteristics under various operating conditions. The findings indicate that incorporating asymmetric evolution significantly enhances the physical fidelity of ceramic bearing fault modeling and improves the interpretability of vibration features, offering important benefits for early fault diagnosis.
研究了Si3N4陶瓷轴承外圈局部剥落缺陷的不对称演化,提出了包含倾斜角度和不对称量化参数的缺陷几何演化模型。通过将所提出的演化模型与三级位移激励函数相结合,建立了耦合几何动力学建模框架,能够准确表征滚动体在缺陷上的进入、穿越和退出行为。仿真结果表明,非对称演化在频域产生不均匀的冲击幅值和调制边带,而对称演化只产生均匀的周期性冲击。预测的倾斜角度和不对称参数与实验测量结果吻合较好,有效地再现了不同工况下的几何演化趋势和相关振动特性。结果表明,非对称演化显著提高了陶瓷轴承故障建模的物理保真度,提高了振动特征的可解释性,为早期故障诊断提供了重要的好处。
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引用次数: 0
Vibration reduction analysis method for permanent magnet coupling considering anisotropic magnetic stiffness coupling effect 考虑各向异性磁刚度耦合效应的永磁联轴器减振分析方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114156
Yangyang Li, Wei Liu, Mengde Zhou, Xikang Cheng, Weiqi Luo, Hongren Jiang
Permanent magnet coupling (PMC) enables noncontact power transmission through the magnetic field in a shaft system and has great application potential in the ship field. However, the anisotropic magnetic stiffness of the PMC is coupled with each other. The traditional analysis method of vibration characteristics considers only the stiffness in a single direction and disregards the coupling effect of the anisotropic stiffness, which leads to inaccurate analysis of vibration energy transfer and restricts the design of the PMC with high vibration reduction characteristics. In this paper, considering the coupling effect of anisotropic magnetic stiffness, a magnetic‒dynamic joint analysis method (MDJAM) is proposed. A three-dimensional (3D) magnetic force model of the PMC is constructed, and the fluctuation values of the force and torque are calculated according to the changes of offset and deflection angle. The influence factors of each matrix element in the stiffness matrix are calculated via an energy ratio method, and anisotropic magnetic stiffness that has a significant impact is screened via comparing with the threshold, and the equivalent stiffness matrix is constructed. The dynamic model of magnetic‒solid coupling rotor is constructed in light of the strong coupling effect of anisotropic magnetic stiffness, and the natural frequency and vibration level difference of the PMC are calculated by using the equivalent stiffness matrix as input. The experimental results show that this method can accurately analyze the vibration energy transfer of the PMC, and provide guidance for the optimal design of magnetic components with high vibration reduction characteristics.
永磁联轴器(PMC)是一种在轴系中通过磁场实现非接触动力传输的装置,在船舶领域具有很大的应用潜力。然而,PMC的各向异性磁刚度是相互耦合的。传统的振动特性分析方法只考虑单一方向的刚度,忽略了各向异性刚度的耦合效应,导致振动能量传递分析不准确,限制了具有高减振特性的PMC的设计。考虑各向异性磁刚度的耦合效应,提出了一种磁动联合分析方法(MDJAM)。建立了PMC的三维磁力模型,根据偏置角和偏转角的变化计算了磁力和转矩的波动值。通过能量比法计算刚度矩阵中各矩阵元素的影响因子,通过与阈值的比较筛选出影响显著的各向异性磁刚度,构造等效刚度矩阵。考虑各向异性磁刚度的强耦合效应,建立了磁固耦合转子的动力学模型,并以等效刚度矩阵为输入,计算了转子的固有频率和振动级差。实验结果表明,该方法能准确分析PMC的振动能量传递,为高减振特性磁性元件的优化设计提供指导。
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引用次数: 0
Load condition monitoring of the large-scale bearing via smart roller 基于智能滚子的大型轴承载荷状态监测
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114152
Pan Zhang, Yuanyue Pu, Yuang Gao, Xiaoxi Ding, Xiaoxiang Li, Wenbin Huang
Large-scale bearings are widely used in wind turbines, tunnel boring machines, rolling mills, and other applications. The load status of large-scale bearings directly determines the operational stability and service life of the equipment. The traditional method of affixing strain gauges to the outer ring fails to realize overall load condition monitoring of the bearing. To solve the load condition monitoring problem of large-scale bearings, this paper proposed a method for monitoring the conditions of the roller and bearing using a smart roller. The smart roller primarily consists of a sensing system, a lithium battery, and a wireless data transmission module. The smart roller can sense the contact pressure in the line contact area through the strain gauge adhered to the inner wall of the hollow roller and achieve wireless signal transmission. The deformation of hollow rollers contains contact deformation and bending deformation. The equivalent elastic modulus of hollow rollers can be calculated using Hertz contact theory and the Energy method. The deformation and load distribution of hollow rollers can be calculated using the equivalent elastic modulus. Training the finite element simulation deformation dataset can obtain a nonlinear fitting algorithm for roller deformation. Fitting the deformation values of the measured data by the trained algorithm can obtain the roller deformation values. The static calibration experiment results show that the smart roller has a high linearity under different loads. To determine the dynamic monitoring characteristics of the rollers, the planar thrust cylindrical roller bearing experiment bench is established. A cosine fit can be performed on the roller load distribution on different roller positions to determine the bearing’s load distribution. The deformation value of the rollers at the maximum bias load position of the bearing can be analyzed to determine the bias load angle and position of the bearing under different working conditions. When the rotation speed is 60 rpm and the load is 240 kN on the plain thrust cylindrical roller bearing, the bias load occurs at the position of 139° with a bias load angle of 0.0359°. The acquired data can also be fitted to determine the slip rate of rollers. Strain gauge information within the smart roller enables determination of the slip rate and load distribution of the roller, as well as the load distribution and bias load of bearing conditions. This method is of great significance for studying the mechanical behavior of bearings, predicting fatigue life, optimizing structural design, enhancing reliability, and digital twins.
大型轴承广泛应用于风力涡轮机,隧道掘进机,轧机和其他应用。大型轴承的载荷状态直接决定了设备的运行稳定性和使用寿命。传统的外圈安装应变片的方法无法实现轴承的整体载荷状态监测。为了解决大型轴承的载荷状态监测问题,本文提出了一种利用智能滚子对滚子和轴承状态进行监测的方法。该智能滚轮主要由传感系统、锂电池和无线数据传输模块组成。该智能滚轮通过附着在空心滚轮内壁上的应变片,感知线接触区域内的接触压力,实现无线信号传输。空心辊的变形包括接触变形和弯曲变形。利用赫兹接触理论和能量法计算空心辊的等效弹性模量。利用等效弹性模量可以计算空心辊的变形和载荷分布。通过对有限元模拟变形数据集的训练,可以得到一种针对轧辊变形的非线性拟合算法。将训练好的算法拟合实测数据的变形值,即可得到滚子的变形值。静态标定实验结果表明,该智能滚子在不同载荷下具有较高的线性度。为确定滚子的动态监测特性,建立了平面推力圆柱滚子轴承试验台。可以对不同滚子位置的滚子载荷分布进行余弦拟合,以确定轴承的载荷分布。通过分析滚子在轴承最大偏置载荷位置处的变形值,可以确定轴承在不同工况下的偏置载荷角度和位置。当滑动推力圆柱滚子轴承转速为60 rpm,载荷为240 kN时,在139°位置发生偏载,偏载角为0.0359°。所获得的数据也可以拟合,以确定滚子的滑移率。智能滚轮内的应变计信息可以确定滚轮的滑移率和负载分布,以及轴承条件下的负载分布和偏载。该方法对研究轴承力学行为、预测疲劳寿命、优化结构设计、提高可靠性、实现数字孪生等具有重要意义。
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引用次数: 0
Non-deterministic approach for identification and isolation of ultrasonic guided wave modes for structural health monitoring 结构健康监测中超声导波模态识别与隔离的非确定性方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114148
Anirudh Gullapalli, Carol Featherston, Abhishek Kundu
Ultrasonic inspection techniques have shown great promise for monitoring progressive damage in thin-walled structures. The ultrasonic signals contain damage fingerprints that can be used for assessment of structural damage and degradation. The signal features are inherently linked to the physical behaviour of fundamental guided wave modes. This study presents a novel signal reconstruction and modal identification approach for experimentally measured ultrasonic signals with composite waveguide dispersion models and harmonic wave propagation functions. The modal amplitudes and dispersion characteristics have been calibrated accurately using both a deterministic approach and a Bayesian joint parameter estimation technique. The latter quantifies the uncertainties in both experimental measurements and latent dispersion parameters. The modal identification is regularized by physics-informed models of waveguide dispersion. The reconstructed signals show excellent agreement with the experimental measurements over a broad frequency range. The calibrated parameters were subsequently used to investigate progressive structural degradation arising from displacement-controlled compressive fatigue loading. A probabilistic Bayesian joint parameter estimation framework effectively captured direction-specific signatures and quantified uncertainty in parameter estimation, revealing distinct directional and modal sensitivities to fatigue damage. This achievement underscores the efficacy and reliability of the calibrated ultrasonic guided wave modes as reliable identifiers of damage with potential for further description, characterization, and sentencing.
超声检测技术在监测薄壁结构的渐进损伤方面显示出巨大的前景。超声信号包含损伤指纹,可用于评估结构损伤和退化。信号特征与基本导波模式的物理行为有着内在的联系。提出了一种基于复合波导色散模型和谐波传播函数的超声实验信号重构与模态识别方法。使用确定性方法和贝叶斯联合参数估计技术对模态振幅和色散特性进行了精确校准。后者量化了实验测量和潜在色散参数的不确定性。模态识别采用波导色散的物理信息模型进行正则化。在较宽的频率范围内,重构信号与实验测量结果吻合良好。校正后的参数随后用于研究由位移控制的压缩疲劳载荷引起的渐进式结构退化。概率贝叶斯联合参数估计框架有效地捕获了特定方向的特征,量化了参数估计中的不确定性,揭示了不同方向和模态对疲劳损伤的敏感性。这一成就强调了校准后的超声导波模式作为损伤可靠标识的有效性和可靠性,具有进一步描述、表征和量刑的潜力。
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引用次数: 0
A non-smooth nonlinear energy sink 非光滑非线性能量汇
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-16 DOI: 10.1016/j.ymssp.2026.114151
En-Guo Liu, Xuan-Chen Liu, J.C. Ji, Hu Ding
As a wide-band vibration reduction strategy, nonlinear energy sink (NES) has been a research hotspot in recent years. Although many theoretical studies have ignored the linear stiffness of NES, it is difficult to avoid the linear stiffness of NES in practical engineering. The vibration reduction efficiency of a NES is greatly affected by linear stiffness, which hinders the engineering application of NES. A non-smooth NES with piecewise cubic stiffness and piecewise linear stiffness is proposed. The mechanical model of the forced vibration of a linear oscillator coupled with a non-smooth NES is established. The vibration reduction performance of the non-smooth NES is investigated through theory, optimization and experiments. Compared with the smooth NES with linear stiffness, the non-smooth NES has better vibration reduction efficiency. The change of parameters will cause global bifurcation of non-smooth NES. The change of mass ratio has little effect on the vibration reduction efficiency of non-smooth NES. With the change of excitation intensity and linear stiffness, the non-smooth NES has better vibration reduction efficiency in most cases. Adjusting the size of piecewise gap can make the non-smooth NES adapt to more vibration conditions. The particle swarm optimization algorithm is used to optimize some parameters. Finally, the vibration control effect of non-smooth NES is verified in terms of mass ratio, excitation intensity and piecewise gap through experiments. This paper provides a new strategy to solve the problem of linear stiffness affecting the vibration reduction efficiency of NES.
非线性能量汇作为一种宽频带减振策略是近年来的研究热点。虽然许多理论研究忽略了网元的线性刚度,但在实际工程中难以避免网元的线性刚度。线性刚度对网元的减振效果影响较大,阻碍了网元的工程应用。提出了一种具有分段三次刚度和分段线性刚度的非光滑网格。建立了线性振子耦合非光滑NES的强迫振动力学模型。通过理论、优化和实验研究了非光滑NES的减振性能。与具有线性刚度的光滑NES相比,非光滑NES具有更好的减振效率。参数的变化会引起非光滑网的全局分岔。质量比的变化对非光滑结构的减振效果影响不大。随着激励强度和线性刚度的变化,非光滑结构在大多数情况下具有较好的减振效果。通过调整分段间隙的大小,可以使非光滑网适应更多的振动条件。采用粒子群优化算法对部分参数进行优化。最后,通过实验从质量比、激励强度和分段间隙三个方面验证了非光滑NES的振动控制效果。本文提出了一种新的策略来解决线性刚度影响系统减振效率的问题。
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引用次数: 0
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Mechanical Systems and Signal Processing
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