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Modelling and analysis of chatter in the heavy-load multi-DoF plastic forming process 重载多道工序塑料成型过程中的颤振建模与分析
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112106
Xinghui Han, Yi Lu, Fangyan Zheng, Lin Hua, Dahu Zhu, Xin Chen
Regenerative chatter is an unstable and detrimental vibration phenomenon stemming from the regenerative excitation of time-delay dynamic systems. Currently, research on regenerative chatter predominantly focuses on machining process, wherein chatter occurs when the process frequency aligns closely with the natural frequency of the tool-holder system. However, in plastic forming process conducted by heavy-load multi-DoF forming machine (MDFM), the process frequency is far smaller than the natural frequency of the tool-holder system. Despite this, chatter still occurs in the actual plastic forming process, challenging the explanatory capacity of existing chatter models developed for machining process.
再生颤振是一种不稳定的有害振动现象,源于时延动态系统的再生激励。目前,对再生颤振的研究主要集中在加工过程中,当加工频率与刀柄系统的固有频率接近时,就会发生颤振。然而,在重载多道场成形机(MDFM)进行的塑料成形过程中,加工频率远小于刀柄系统的固有频率。尽管如此,实际塑性成形过程中仍会出现颤振现象,这对现有针对机械加工过程开发的颤振模型的解释能力提出了挑战。
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引用次数: 0
Passive detection of bolt joint looseness using flow-induced ambient noise 利用流动引起的环境噪声对螺栓连接松动进行被动检测
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112110
Boyu Cai, Qihang Qin, Xun Wang, Jing Lin
Bolt joints are commonly used in aviation structures. Bolt looseness may pose serious safety risks and its online monitoring is of great importance to structure and air safety. Active guided wave detection methods can accurately identify the tightness status of bolts. However, the excitation of active guided waves requires big and heavy equipment, such as waveform generators and power amplifiers, which are often not allowed due to the lightweight design of aircraft. It is found that random ultrasonic guided waves can be passively excited by the coupling between airflow and airframe, which carries rich structural health information and has great potential for passive online detection of aircraft structure. In this paper, the cross-correlation function between random guided waves measured by two passive receivers is computed to identify the wave propagation paths in a bolt joint structure and the wave energy along each path passing through a bolt, by which the bolt tightness is assessed. Laboratory and wind tunnel experiments show that a broadband random ultrasonic guided wave can be excited due to the interaction of airflow with an airframe structure, from which the proposed method can efficiently identify the looseness of multiple bolts.
螺栓连接通常用于航空结构中。螺栓松动可能带来严重的安全风险,对其进行在线监测对结构和航空安全具有重要意义。有源导波检测方法可以准确识别螺栓的松紧状态。然而,主动导波的激励需要大型和重型设备,如波形发生器和功率放大器,而飞机的轻量化设计往往不允许使用这些设备。研究发现,随机超声导波可通过气流与机身的耦合作用被动激发,携带丰富的结构健康信息,在飞机结构被动在线检测方面具有巨大潜力。本文计算了两个无源接收器测量到的随机导波之间的交叉相关函数,从而确定了波在螺栓连接结构中的传播路径以及沿每条路径穿过螺栓的波能量,并以此评估螺栓的紧固性。实验室和风洞实验表明,由于气流与机身结构的相互作用,可以激发出宽带随机超声导波,由此提出的方法可以有效地识别多个螺栓的松紧度。
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引用次数: 0
Digital twins for dynamics of a train-slab track-bridge coupled system 列车-底板-轨道-桥梁耦合系统动力学数字双胞胎
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112130
Hao Liang, Bao-Rui Dai, You-Lin Xu, Qi Li, Qing-Yuan Song, Yue Zheng
In consideration of significant uncertainties arising from the degradation of in-service train-slab track-bridge coupled systems and the limitation in accurately reproducing track irregularities using prescribed track spectra, this study presents a novel framework to establish a digital twin for dynamics of an in-service train-slab track-bridge coupled system to best simulate and predict its dynamic behavior and performance during its operation. The train-slab track-bridge coupled system of a railway test line is taken as a physical entity and subjected to field measurements. The design-document-based virtual entity (numerical model) of the train-slab track-bridge coupled system is then established. A model updating procedure is subsequently proposed for the virtual entity based on the dynamic characteristics identified from the physical entity, and a track irregularity spectrum recognition method is developed in terms of the measured dynamic responses and optimization algorithm, thereby leading to the digital twin establishment. The established digital twin is finally used to simulate and predict the coupled vibration of the train-slab track-bridge system and compare with the measurement results. The results demonstrate the feasibility and accuracy of the digital twin and its prediction capability.
考虑到在役列车-底板-轨道-桥梁耦合系统退化所产生的重大不确定性,以及使用规定轨道谱精确再现轨道不规则性的局限性,本研究提出了一个新颖的框架,为在役列车-底板-轨道-桥梁耦合系统的动力学建立数字孪生,以最佳方式模拟和预测其运行期间的动态行为和性能。将铁路试验线上的列车-路基-轨道-桥梁耦合系统作为一个物理实体,并对其进行实地测量。然后建立基于设计文件的列车-底板-轨道-桥梁耦合系统虚拟实体(数值模型)。随后,根据从物理实体中识别出的动态特性,为虚拟实体提出了模型更新程序,并根据测得的动态响应和优化算法开发了轨道不规则频谱识别方法,从而建立了数字孪生系统。最后利用建立的数字孪生模拟和预测列车-板式轨道-桥梁系统的耦合振动,并与测量结果进行比较。结果证明了数字孪生的可行性、准确性及其预测能力。
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引用次数: 0
Transient vibration control on coupled unit-plant structure of pumped storage power station based on MRD optimal layout 基于 MRD 优化布局的抽水蓄能电站耦合机组-厂房结构的瞬态振动控制
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-12 DOI: 10.1016/j.ymssp.2024.112111
Jinjian Zhang, Zhenyue Ma, Wenjie Xu, Xueni Wang, Kaiwen Zhang, Leike Zhang
To address the recurring vibration in the integrated unit-plant structure system during the transitional phases of pumped storage power station (PSPS), the magnetorheological damper (MRD) is introduced in this paper to investigate transient vibration control within the coupled unit-plant structure (CUPS). Firstly, taking an actual PSPS as a case study, a unit regulation system model is developed based on one-dimensional transient flow theory, the method of characteristics (MOC), and the improved Suter transformation. Secondly, integrating the position function of unit shaft system, a nonlinear dynamic model of MRD is constructed, and the MRD damping force accounting for axial position parameters is derived. Additionally, on the basis of Lagrange method and finite element method, a mathematical model of unit shaft system and a finite element model for plant structure under the coupling effects of multiple vibration sources are established. Finally, the response to a sudden 10% load increase in generator condition of pumped storage unit is calculated through numerical simulation, and the effects of different damper position functions on the vibration characteristics of rotor and runner are analyzed to identify the optimal installation position for effective vibration control. The research results indicate that, optimizing the damper layout position enables the MRD to effectively reduce the vibration amplitude of rotor and runner, enhancing spectral characteristics. Furthermore, optimizing MRD positions significantly improves the vibration performance of plant structure. After the optimization of MRD positions, the vibration attenuation rate of plant structure accelerates, leading to a quicker stabilization, particularly noticeable in the generator floor. The findings of this study offer valuable engineering guidance for managing transient vibration in the integrated unit-plant system of PSPS.
为解决抽水蓄能电站(PSPS)过渡阶段一体化机组-电站结构系统的反复振动问题,本文引入磁流变阻尼器(MRD)来研究耦合机组-电站结构(CUPS)内的瞬态振动控制。首先,以实际的 PSPS 为案例,基于一维瞬态流理论、特性法(MOC)和改进的 Suter 变换,建立了机组调节系统模型。其次,结合机组轴系统的位置函数,构建了 MRD 非线性动态模型,并推导出了 MRD 轴向位置参数阻尼力。此外,在拉格朗日法和有限元法的基础上,建立了多振源耦合效应下的机组轴系数学模型和厂房结构有限元模型。最后,通过数值模拟计算了抽水蓄能机组发电机工况下负荷突然增加 10%时的响应,并分析了不同阻尼器位置函数对转子和转轮振动特性的影响,从而确定了有效控制振动的最佳安装位置。研究结果表明,优化阻尼器布置位置可使 MRD 有效降低转子和转轮的振动振幅,增强频谱特性。此外,优化 MRD 位置还能显著改善设备结构的振动性能。优化 MRD 位置后,设备结构的振动衰减速度加快,从而更快地趋于稳定,这在发电机底板上尤为明显。本研究的结果为管理 PSPS 一体化机组-设备系统的瞬态振动提供了宝贵的工程指导。
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引用次数: 0
Vibration mitigation in a spline-shafting system via an auxiliary support: Simulation and experiment 通过辅助支撑减轻花键轴系统的振动:模拟与实验
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-09 DOI: 10.1016/j.ymssp.2024.112120
Xinxing Ma, Rihuan Yu, Hongwu Li, Jianping Jing, Zhenguo Zhang
Flexible rotor systems with spline joints often encounter critical resonances and sudden self-excited vibrations. This paper introduces an innovative state-switching scheme utilizing auxiliary support with a pre-loaded snubber ring to suppress these undesirable vibrations. A prototype of an auxiliary support was designed, and a coupled rotor dynamics model incorporating a nonlinear auxiliary support was developed. The study presents several numerical examples and experimental results that validate the effectiveness of the proposed method. Adjusting design parameters such as initial clearance and leaf spring stiffness demonstrated significant improvements in limiting shaft amplitude and shifting the resonance frequency to higher ranges. Additional damping from the support further aids in reducing vibrations. The auxiliary support successfully attenuated self-excited vibrations within the supercritical speed range, achieving only short-term oscillations and restricting amplitude within set limits. This novel approach offers a promising solution for suppressing both first-order resonance and self-excited vibrations in flexible rotor systems, thereby enhancing overall system performance and stability.
带有花键连接的柔性转子系统经常会遇到临界共振和突发性自激振动。本文介绍了一种创新的状态切换方案,利用带有预加载缓冲环的辅助支撑来抑制这些不良振动。本文设计了辅助支撑的原型,并开发了包含非线性辅助支撑的耦合转子动力学模型。研究介绍了几个数值示例和实验结果,验证了所提方法的有效性。通过调整初始间隙和板簧刚度等设计参数,在限制轴振幅和将共振频率转移到更高范围方面取得了显著改善。支架的额外阻尼进一步帮助减少了振动。辅助支架成功地减弱了超临界速度范围内的自激振动,只实现了短期振荡,并将振幅限制在设定范围内。这种新方法为抑制柔性转子系统中的一阶共振和自激振动提供了一种可行的解决方案,从而提高了系统的整体性能和稳定性。
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引用次数: 0
A compact mechanical energy harvester for multi-scenario applications in smart transportation 用于智能交通多场景应用的紧凑型机械能量收集器
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-08 DOI: 10.1016/j.ymssp.2024.112004
Jiaqin Zhang, Houfan Du, Suo Wang, Shuzhe Zhou, Wenbo Lyu, Huirong Zhang, Shengxi Zhou
Harvesting mechanical energy from traffic environments is an effective way to power low-power wireless sensors. In this paper, a compact mechanical energy harvester (MEH) is designed for common traffic scenarios, converting reciprocating vertical vibrations into unidirectional rotational motion of a generator through the use of two one-way clutches integrated within bevel gears. A nonlinear coupling model is established to analyze the MEH during its engagement and disengagement phases. This paper focuses on the dynamic characteristics under different load conditions and the safety implications of integrating the MEH into railway operations. Laboratory tests are conducted to evaluate the effects of different harmonic excitations on input force, angular velocity, and output voltage, validating the dynamics model and assessing its performance. Experimental results demonstrate that the MEH can achieve an average power of 42.73 W and a peak power of 96.05 W under harmonic excitation. In simulated scenarios, the peak powers that can be obtained in the freight railway scenario and road sidewalk scenario are 44.3 W and 4.92 W, respectively. These findings demonstrate the significant potential of the proposed MEH for powering electronic devices in traffic settings.
从交通环境中收集机械能是为低功耗无线传感器供电的有效方法。本文针对常见的交通场景设计了一种紧凑型机械能收集器(MEH),通过使用集成在锥齿轮内的两个单向离合器,将往复式垂直振动转换为发电机的单向旋转运动。本文建立了一个非线性耦合模型,用于分析 MEH 在啮合和脱离阶段的情况。本文重点关注不同负载条件下的动态特性,以及将 MEH 集成到铁路运营中的安全影响。实验室测试评估了不同谐波激励对输入力、角速度和输出电压的影响,验证了动力学模型并评估了其性能。实验结果表明,在谐波激励下,MEH 的平均功率为 42.73 W,峰值功率为 96.05 W。在模拟场景中,货运铁路场景和公路人行道场景可获得的峰值功率分别为 44.3 W 和 4.92 W。这些研究结果表明,拟议的 MEH 在为交通环境中的电子设备供电方面具有巨大潜力。
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引用次数: 0
Improving unsupervised long-term damage detection in an uncontrolled environment through noise-augmentation strategy 通过噪声增强策略改进失控环境中的无监督长期损坏检测
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-08 DOI: 10.1016/j.ymssp.2024.112076
Kang Yang, Chao Zhang, Hanbo Yang, Linyuan Wang, Nam H. Kim, Joel B. Harley
Autoencoder reconstruction-based unsupervised damage detection is widely utilized in structural health monitoring. However, such methods typically necessitate a comprehensive collection of historical guided waves as training data. Acquiring such data presents challenges, as it requires prolonged monitoring to cover various environmental and operational conditions (EOCs), making these methods less practical for real-world applications. This paper proposes an unsupervised damage detection method solely trained on the current measurements directly. To improve the performance of the unsupervised damage detection method when the training data (the current measurements ) contains a large ratio of damage-induced guided waves, two noise-augmentation strategies are designed to limit the neural network’s learning ability to recover damage-induced guided waves from their segments, improving detection performance. Additionally, we use t-SNE to visualize the impact of noise augmentation on the separation of different types of guided waves within the recovery network’s latent space. Experimental results indicate that input signals with relatively low SNR can achieve better damage detection performance, and a strategy for estimating the optimal noise intensity in input signals is provided in this paper. The effectiveness of the unsupervised this damage detection method with noise-augmentation strategy is validated by 10 regions of 80-days guided waves collected from uncontrolled and dynamic environmental conditions.
基于自动编码器重建的无监督损伤检测被广泛应用于结构健康监测领域。然而,此类方法通常需要全面收集历史导波作为训练数据。获取这些数据是一项挑战,因为它需要长时间的监测以覆盖各种环境和运行条件(EOC),这使得这些方法在实际应用中不那么实用。本文提出了一种无监督损伤检测方法,该方法仅直接根据当前测量数据进行训练。为了在训练数据(当前测量值)包含较大比例的损伤诱导波时提高无监督损伤检测方法的性能,我们设计了两种噪声增强策略,以限制神经网络从其片段中恢复损伤诱导波的学习能力,从而提高检测性能。此外,我们还使用 t-SNE 来直观显示噪声增强对恢复网络潜空间内不同类型导波分离的影响。实验结果表明,信噪比相对较低的输入信号可以获得更好的损伤检测性能,本文还提供了一种估算输入信号中最佳噪声强度的策略。本文通过从不受控制的动态环境条件下采集的 10 个区域 80 天的导波,验证了这种采用噪声增强策略的无监督损伤检测方法的有效性。
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引用次数: 0
A vibration signal decomposition method for time-varying structures using empirical multi-synchroextracting decomposition 利用经验多同步提取分解法的时变结构振动信号分解方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-08 DOI: 10.1016/j.ymssp.2024.112107
Yu-Zu Li, Sheng-En Fang
To improve the mode decomposition capacity of the empirical Fourier transform for time-varying structures, an empirical multi-synchroextracting decomposition method has been proposed and applied to mode analysis of time-varying structures. The multi-synchroextracting transform is introduced to obtain the time–frequency coefficients and the time–frequency spectra of response signals. Then, the time–frequency energy of an arbitrary frequency line is obtained by summing the time–frequency coefficients along the entire time history. Due to the total time–frequency energy within the characteristic frequency band is larger than the energy within an adjacent region outside the frequency band, an energy segmentation operator is constructed to determine the energy spectrum boundaries for each mono-component signal. Once the boundaries are found, a zero-phase filter bank and the Fourier transform are used to accomplish frequency spectrum segmentation of the mono-component signal. Finally, each mono-component signal is reconstructed by employing the inverse Fourier transform to each segment, which realizes the mode decomposition of a time-varying structure. The feasibility of the proposed method has been verified against a numerical 2DOF mass-spring-damper system, a numerical three-story frame structure and an experimental twelve-story reinforced concrete frame structure. The analysis results show that the proposed method provides better precision than the empirical Fourier transform in the aspect of time-varying mode decomposition. Moreover, the proposed method has higher decomposition accuracy in the presence of high interference between adjacent frequency bands.
为了提高经验傅里叶变换对时变结构的模态分解能力,提出了一种经验多同步提取分解方法,并将其应用于时变结构的模态分析。通过引入多同步提取变换,可获得响应信号的时频系数和时频谱。然后,通过对整个时间历程的时频系数求和,得到任意频率线的时频能量。由于特征频带内的总时频能量大于频带外相邻区域内的能量,因此需要构建一个能量分割算子来确定每个单分量信号的能谱边界。一旦找到边界,就会使用零相滤波器组和傅立叶变换来完成单分量信号的频谱分割。最后,通过对每个分段进行反傅里叶变换来重建每个单分量信号,从而实现时变结构的模式分解。所提方法的可行性已通过一个数值二维自由度质量-弹簧-阻尼系统、一个数值三层框架结构和一个实验十二层钢筋混凝土框架结构进行了验证。分析结果表明,在时变模态分解方面,建议的方法比经验傅里叶变换提供了更好的精度。此外,在相邻频段之间存在高干扰的情况下,所提出的方法具有更高的分解精度。
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引用次数: 0
Long-term continuous dynamic monitoring of an eight-story CLT building 对八层 CLT 建筑进行长期连续动态监测
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-07 DOI: 10.1016/j.ymssp.2024.112094
Angelo Aloisio, Dag Pasquale Pasca, Blaž Kurent, Roberto Tomasi
This paper presents the continuous monitoring of an eight-story cross-laminated timber (CLT) building. The monitoring process includes daily acceleration measurements at the rooftop, along with external temperature, humidity, and wind velocity data. Additionally, moisture content (MC) of timber at various locations in the internal and perimeter walls is measured. The extraction of modal parameters is automated and is based on the Stochastic Subspace Identification method. This research primarily evaluates how environmental factors, particularly temperature, wood MC, snow height, and wind velocity, affect the building’s modal parameters and vibrational response. The data has been found to significantly correlate with temperature, wood MC, and snow level. Subsequently, the authors performed a Bayesian model updating of the building to estimate the relationship between the shear modulus of CLT and the MC. This analysis has led to an empirical formula for predicting the stiffness properties of CLT walls based on wood MC derived from long-term monitoring of a timber building. To the authors’ knowledge, it is the first empirical expression relating a mechanical property of timber and MC, indirectly estimated from ambient vibration data.
本文介绍了对一座八层交叉层压木材(CLT)建筑的连续监测。监测过程包括每天在屋顶测量加速度,以及外部温度、湿度和风速数据。此外,还测量了内墙和外墙不同位置的木材含水率(MC)。模态参数的提取是基于随机子空间识别方法自动进行的。这项研究主要评估环境因素,尤其是温度、木材 MC、雪高和风速如何影响建筑物的模态参数和振动响应。研究发现,数据与温度、木材 MC 和积雪高度密切相关。随后,作者对建筑物进行了贝叶斯模型更新,以估算 CLT 的剪切模量与 MC 之间的关系。这一分析得出了一个经验公式,可根据对木结构建筑的长期监测得出的木材 MC 预测 CLT 墙体的刚度特性。据作者所知,这是首个通过环境振动数据间接估算出的木材机械性能与 MC 之间关系的经验表达式。
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引用次数: 0
Effect of ultrasonic vibration on fatigue life of Inconel 718 machined by high-speed milling: Physics-enhanced machine learning approach 超声波振动对高速铣削加工的 Inconel 718 的疲劳寿命的影响:物理增强型机器学习方法
IF 8.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-07 DOI: 10.1016/j.ymssp.2024.112115
Reza Teimouri, Marcin Grabowski
Ultrasonic assisted high-speed machining (UAHSM) can be served as a thermomechanical surface sever plastic deformation (SSPD), because of the high-frequency impact load exerting to the sample together with thermomechanical loads due to shearing and plowing. Despite existing of few works which studied the impact of ultrasonic vibration on fatigue life assessment of difficult-to-cut material by experimental approach, they couldn’t provide an in-depth analysis to identify the underlying mechanisms of fatigue due time-consuming and costly fatigue life tests. Hence, elucidating the role of ultrasonic vibration in UAHSM on variation of fatigue life needs further studies. In order to do so, in the present work, a hybrid predictive approach based using ANFIS-based machine learning model and micromechanical Navaro-Rios (NR) fatigue crack propagation model has been introduced to directly correlates the UAHSM’s parameters to fatigue life. Here the former correlates feed rate, cutting velocity and vibration amplitude as process inputs, to surface integrity aspects (SIA) viz residual stress, roughness and grain size as output. Then, the modeled SIA are correlated to fatigue life using the former. The introduced hybrid model was then verified through series of UAHSM by examining the fatigue lives of milled Inconel 718 using four-point bending fatigue tests. Upon confirmation of the developed model, a comprehensive study was carried out to find how the process factors impact variation of SIA and subsequently fatigue. It was found from the results of developed models and confirmatory experiments that the role of ultrasonic vibration on improved fatigue life is mainly due to inducing compressive residual stress and more refined microstructure than the roughness.
超声波辅助高速加工(UAHSM)可作为一种热机械表面断裂塑性变形(SSPD),因为它对试样施加了高频冲击载荷以及剪切和犁耕产生的热机械载荷。尽管已有少数研究通过实验方法研究了超声波振动对难切割材料疲劳寿命评估的影响,但由于疲劳寿命测试耗时且成本高昂,这些研究无法提供深入分析以确定疲劳的内在机制。因此,阐明超声振动在 UAHSM 中对疲劳寿命变化的作用还需要进一步研究。为此,本研究采用基于 ANFIS 的机器学习模型和微机械纳瓦罗-里奥斯(NR)疲劳裂纹扩展模型的混合预测方法,直接将 UAHSM 的参数与疲劳寿命相关联。前者将进给率、切削速度和振动振幅作为工艺输入,将表面完整性(SIA),即残余应力、粗糙度和晶粒度作为输出。然后,利用前者将建模的 SIA 与疲劳寿命相关联。然后,通过一系列 UAHSM,利用四点弯曲疲劳试验对铣削过的 Inconel 718 的疲劳寿命进行检验,从而验证了所引入的混合模型。在确认所开发的模型后,又进行了一项综合研究,以了解工艺因素如何影响 SIA 的变化以及随后的疲劳。从开发的模型和确认实验的结果中发现,超声波振动对提高疲劳寿命的作用主要是诱导压缩残余应力和更精细的微观结构,而不是粗糙度。
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引用次数: 0
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Mechanical Systems and Signal Processing
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