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When Slick Is Not Smooth: Bottomhole Assembly Selection and Its Impact on Wellbore Quality 当滑油不光滑时:井底钻具组合选择及其对井筒质量的影响
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.2118/204129-pa
Marc E. Willerth, Briana Dodson, Kelton McCue, M. Farrag
Appropriate selection of a bottomhole assembly (BHA) is critical to the success of a drilling operation. In US land drilling, these assemblies are often selected using local heuristics rather than rigorous analysis. These heuristics are frequently derived from the incentives of the directional contractor as opposed to incentives for the operator. Large motor bends enable more rotation through the curve and reduce the possibility of tripping for build rates. Unstabilized motors are believed to aid sliding and tool face control. Both of these practices lead to drilling a more tortuous wellbore and may cause problems later in the well’s life. This study quantifies the impact of these practices and proposes alternatives that can balance the needs of directional companies with the desire of operators for high-quality wellbores. More than 60 conventional motor assemblies used to drill curves in the Eagle Ford and Permian basins were analyzed for directional performance using commercial drillstring analysis software. The sliding and rotary tendencies were modeled through the curve across a range of potential drilling conditions. Expected build-rate models were validated by comparison to the maximum achieved doglegs in the directional surveys. When available, additional validation was performed using motor yields calculated from slide sheets. The validated models were compared to the dogleg severity (DLS) requirements for each assembly’s respective well plan. Comparisons of slide ratios and slide/rotate tendencies of the BHAs were used to estimate the impact on wellbore quality using the tortuosity metric proposed by Jamieson (2019). Typical well plans for both basins had curves of 10° per 100 ft with no well plan greater than 12° per 100 ft. Typical BHAs were capable of >15° per 100 ft under normal sliding conditions, with some assemblies capable of >20° per 100 ft of build. Predicted build rates were validated by slide sheets and observed DLSs. Common characteristics among assemblies with excess capacity were high-bend angles (≥2°) and minimal stabilization. These understabilized assemblies exhibited unstable rotary tendencies across a range of drilling parameters. The combination of high-build rates with rotary drop masks the true level of tortuosity in a wellbore, leading to an underestimation of unwanted curvature. A minority of the assemblies used a lower motor bend angle (<2°) combined with multiple stabilizers. These assemblies had a more consistent directional capability throughout the curve and exhibited stable behavior in rotation. The success of these assemblies confirms that there is potential for tailoring BHA designs to improve wellbore quality without compromising the technical objectives of the well. As increasing attention is afforded to the topic of wellbore quality, it is important to have methods available to technically achieve high-quality wellbores. In addition to the management of drilling practices, it is also important to
适当选择底部钻具组合(BHA)对钻井作业的成功至关重要。在美国陆地钻探中,通常使用局部启发式方法而不是严格分析来选择这些组件。这些启发法通常来源于定向承包商的激励,而不是运营商的激励。大型电机弯曲可使曲线旋转更多,并降低因构建速率而跳闸的可能性。不稳定电机被认为有助于滑动和工具面控制。这两种做法都会导致钻探更曲折的井筒,并可能在井的使用寿命后期造成问题。这项研究量化了这些做法的影响,并提出了可以平衡定向公司的需求和运营商对高质量井筒的渴望的替代方案。使用商业钻柱分析软件对Eagle Ford和二叠纪盆地中用于钻曲线的60多个常规电机组件进行了定向性能分析。滑动和旋转趋势通过一系列潜在钻井条件下的曲线进行建模。通过与定向调查中实现的最大狗腿进行比较,验证了预期建造率模型。在可用的情况下,使用根据幻灯片计算的电机产量进行额外验证。将经验证的模型与每个组件各自井计划的狗腿严重程度(DLS)要求进行比较。使用Jamieson(2019)提出的弯曲度指标,对BHA的滑动比和滑动/旋转趋势进行比较,以估计对井筒质量的影响。两个盆地的典型井平面图的曲线均为每100英尺10°,没有大于每100英尺12°的井平面图。在正常滑动条件下,典型BHA的弯曲度大于每100 ft 15°,一些组件的弯曲度小于每100 ft 20°。预测的构建率通过幻灯片和观察到的DLS进行了验证。具有过剩容量的组件的共同特征是高弯曲角度(≥2°)和最小稳定性。这些人手不足的组件在一系列钻井参数中表现出不稳定的旋转趋势。高建造速率与旋转下降的结合掩盖了井筒中真实的弯曲程度,导致低估了不必要的曲率。少数组件使用了较低的电机弯曲角度(<2°)和多个稳定器。这些组件在整个曲线上具有更一致的定向能力,并在旋转中表现出稳定的行为。这些组件的成功证实了在不影响油井技术目标的情况下,有可能调整BHA设计以提高井筒质量。随着人们对井筒质量的日益关注,重要的是要有可用的方法来从技术上实现高质量的井筒。除了钻井实践的管理外,具有适当的BHA设计也很重要,以实现这些实践。
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引用次数: 1
Single Trip Deployment of Multistage Completion Liners Through the Use of Interventionless Flotation Collars 通过使用无干预浮选套环一次性部署多级完井衬管
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-12-01 DOI: 10.2118/205957-pa
W. Tait, M. Munawar
In difficult wellbores, the traditional method for deploying liners was to run drillpipe. The case studies discussed in this paper detail an alternative method to deploy liners in a single trip on the tieback string so the operator can reduce the overall costs of deployment. Previously, this was not often practical because the tieback string weight could not overcome the wellbore friction in horizontal applications. In each case, a flotation collar is required to ensure there is enough hookload for the deployment of the liner system. The flotation collars used are an interventionless design using a tempered glass barrier that shatters at a predetermined applied pressure. The glass debris is between 5 and 10 mm in diameter and can be easily circulated through the well without damaging downhole components. This is done commonly on a cemented liner and cemented monobore installations, but more rarely with openhole multistage completions. The authors of this paper have overseen thousands of cemented applications of this technology in Western Canada, the US onshore, Latin America, and the Middle East. For openhole multistage completions, the initial installation typically requires a ball drop activation tool at the bottom of the well to set the hydraulically activated equipment above. The effects of circulating the glass debris through one specific style of activation tool were investigated. Activation tools typically have a limited flow area and could prematurely close if the glass debris accumulates. Premature closing of the tool would leave drilling fluids in contact with the reservoir, potentially harming production. The testing was successfully completed, and the activation tool showed no signs of loading. This resulted in a full-scale trial in the field, where a 52-stage, openhole multistage fracturing liner was deployed using this technology. Through close collaboration with the operator, an acceptable procedure was established to safely circulate the glass debris and further limit the risk of prematurely closing the activation tool. This paper discusses the openhole and cemented multistage fracturing completion deployment challenges, laboratory testing, and field qualification trials for the single trip deployed system. It also highlights operational procedures and best practices when deploying the system in this fashion.
在困难的井筒中,部署衬管的传统方法是下钻杆。本文中讨论的案例研究详细介绍了一种在回接管柱上一次性部署衬管的替代方法,以便操作员可以降低部署的总体成本。以前,这通常并不实用,因为在水平应用中,回接管柱的重量无法克服井筒摩擦。在每种情况下,都需要一个浮动轴环,以确保有足够的钩载物用于部署衬管系统。所使用的浮选套环是一种无干预设计,使用在预定施加压力下破碎的钢化玻璃屏障。玻璃碎片的直径在5到10mm之间,并且可以容易地循环通过井而不损坏井下部件。这通常在胶结衬管和胶结单体装置上进行,但很少在裸眼多级完井中进行。这篇论文的作者已经监督了这项技术在加拿大西部、美国陆上、拉丁美洲和中东的数千次胶结应用。对于裸眼多级完井,初始安装通常需要在井底安装一个落球激活工具,以设置上面的液压激活设备。研究了玻璃碎片通过一种特定类型的活化工具循环的影响。激活工具通常具有有限的流动区域,如果玻璃碎片积聚,可能会过早关闭。过早关闭工具会使钻井液与储层接触,可能会损害生产。测试已成功完成,激活工具未显示加载迹象。这导致了现场的全面试验,使用该技术部署了52级裸眼多级压裂衬管。通过与操作员的密切合作,制定了一个可接受的程序,以安全地循环玻璃碎片,并进一步限制过早关闭激活工具的风险。本文讨论了裸眼和胶结多级压裂完井部署的挑战、实验室测试和单起下钻部署系统的现场鉴定试验。它还强调了以这种方式部署系统时的操作程序和最佳实践。
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引用次数: 0
Thermodynamic Basis of Brine Density on Pressure, Temperature, and Chemical Composition in Ultrahigh Pressure/High Temperature Environments 超高压/高温环境下盐水密度的压力、温度和化学成分热力学基础
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-12-01 DOI: 10.2118/199563-pa
S. Rahman, U. B. Sathuvalli, P. Suryanarayana
Temperature change and the pressure/volume/temperature (PVT) response of wellbore annular fluids are the primary variables that control annular pressure buildup in offshore wells. Though the physics of annular pressure buildup is well understood, there is some ambiguity in the PVT models of brines. While custom tests can be performed to determine the PVT response of brines, they are time-consuming and expensive. In this light, our paper presents a method to determine the density of brines from their chemical composition, as a function of pressure and temperature. It compares theoretical predictions with the results of tests on brines used in our industry and available test data from the oil and gas and other industries. In 1987, Kemp and Thomas used the principles of chemical thermodynamics to develop equations for the density of brines as a function of pressure and temperature and their electrolytic actions. However, their paper contained two (inadvertent, and probably typographical) errors. One of the errors lay in the set of the Debye-Hückel parameters, and the other was contained in the coefficients of the series expansion for the infinite dilution molal volume. Furthermore, they (inadvertently) did not mention the role of a crucial parameter that accounts for the interaction between the ionic constituents of the salt. As a result, nearly a generation of engineers in our industry has been unable to reproduce their valuable results or apply their technically rigorous results to other brine chemistries. In this paper, we return to the basic equations of chemical thermodynamics and the principles of stoichiometry and delineate the inadvertent errors that had crept into the Kemp and Thomas equations. We then present the rectified equations and reproduce their example with the corrected results. Further, we compare the predictions from the original Kemp and Thomas work with results from a leading chemical engineering model. Finally, we compare the results of theoretical models with test measurements from the laboratory and characterize the uncertainty inherent in each model. Thereby, we have rendered the Kemp and Thomas (1987) model useful to the well design community.
井筒环空流体的温度变化和压力/体积/温度(PVT)响应是控制海上油井环空压力形成的主要变量。虽然环空压力积累的物理原理已经被很好地理解了,但是在盐水的PVT模型中仍然存在一些不明确的地方。虽然可以执行定制测试来确定盐水的PVT响应,但它们既耗时又昂贵。在这种情况下,我们的论文提出了一种方法,以确定其化学成分的密度,作为压力和温度的函数。它将理论预测与我们行业中使用的盐水测试结果以及石油、天然气和其他行业的现有测试数据进行比较。1987年,肯普和托马斯利用化学热力学原理,建立了盐水密度随压力、温度及其电解作用的函数方程。然而,他们的论文中有两个(可能是无意的,可能是排版上的)错误。其中一个误差存在于debye - h ckel参数集合中,另一个误差存在于无限稀释摩尔体积的级数展开系数中。此外,他们(无意中)没有提到一个关键参数的作用,这个参数解释了盐的离子成分之间的相互作用。因此,我们行业的近一代工程师无法重现他们有价值的结果,也无法将他们严格的技术结果应用于其他卤水化学。在本文中,我们回到化学热力学的基本方程和化学计量学的原理,并描述了无意中潜入肯普和托马斯方程的错误。然后,我们给出了修正后的方程,并用修正后的结果再现了它们的例子。此外,我们将Kemp和Thomas最初的预测与一个领先的化学工程模型的结果进行了比较。最后,我们将理论模型的结果与实验室的测试测量结果进行了比较,并描述了每个模型中固有的不确定性。因此,我们使Kemp和Thomas(1987)模型对井设计社区有用。
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引用次数: 0
Novel Active Inflow Control Technology for Optimized Flow and Reduced Intervention 优化流量和减少干预的新型主动流入控制技术
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-12-01 DOI: 10.2118/206343-pa
A. Dikshit, V. Agnihotri, Mike Plooy, Amrendra Kumar, Seymur Gurbanov, Valeria Erives, Abhinandan Tripathi
Integrating a flow control sliding sleeve into a sand screen can provide multiple advantages to the user in controlling the production inflow, but it comes with an increased completion cost as well as an increase in the number of interventions required when it is time to operate those valves. Especially in long horizontal wells, this can become time-consuming and inefficient. A few technologies exist to address this issue, but they either are too complex or require specialized rigging equipment at the wellsite, which is not desirable. As described herein, a unique, fit-for-application modular sliding sleeve sand screen assembly with dissolvable plugs was developed that eliminates the need for washpipe during run-in-hole (RIH) and allows flow control from several screens by means of a single sliding sleeve door (SSD), thereby also optimizing the subsequent intervention operations by reducing the number of SSDs in the well. The design and field installation of these modular screens is presented in this paper. The new modular sand screen consisted of an upper joint, modular middle joint, modular middle joint with an inflow control device (ICD) integrated into an SSD (with optional dissolvable plugs), a lower joint, and novel field-installable flow couplings between them. The design allows for any number of non-ICD/SSD screen joints to be connected to any number of ICD/SSD joints in any order. A computer-aided design was followed to achieve all the operational and mechanical requirements. Computational fluid dynamics (CFD) was used to optimize the flow performance characteristics. Prototypes were manufactured and tested before conducting successful field trials. The design process, development, and field installation results are presented herein.
将流量控制滑套集成到防砂筛管中可以为用户控制生产流入提供多种优势,但它会增加完井成本,并且在操作这些阀门时所需的干预次数也会增加。特别是在长水平井中,这可能会变得既耗时又低效。目前已有一些技术可以解决这个问题,但这些技术要么过于复杂,要么需要在井场安装专门的索具设备,这是不可取的。如上所述,该公司开发了一种独特的、适合应用的模块化滑套防砂筛管组件,该组件带有可溶解桥塞,在入井(RIH)期间不需要冲洗管,并且可以通过单个滑套门(SSD)控制多个筛管的流量,从而通过减少井中SSD的数量来优化后续的干预作业。本文介绍了模块化筛管的设计和现场安装情况。新型模块化防砂筛管由上节、模块化中节、模块化中节和集成了流入控制装置(ICD)的SSD(可选可溶桥塞)、下节以及它们之间可现场安装的新型流联轴器组成。该设计允许任意数量的非ICD/SSD屏幕接头以任意顺序连接到任意数量的ICD/SSD接头。采用计算机辅助设计,以达到所有操作和机械要求。采用计算流体力学(CFD)对其流动特性进行了优化。在进行成功的现场试验之前,制造了原型并进行了测试。本文介绍了设计过程、开发和现场安装结果。
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引用次数: 0
Investigation of the Internal Blowout Accident Involving Overpressured Reservoirs: Case of CI-11 Well, Southern Tunisia 超压油藏内部井喷事故调查——以突尼斯南部CI-11井为例
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-12-01 DOI: 10.2118/208598-pa
C. Khalfi, R. Ahmadi
This study consists of an assessment of the ecological accident implicating the Continental Intercalaire-11 (CI-11) water well located in Jemna oasis, southern Tunisia. The CI-11 ecological accident manifested in 2014 with a local increase of the complex terminal (CT) shallow water table salinity and temperature. Then, this phenomenon started to spread over the region of Jemna, progressively implicating farther wells. The first investigation task consisted of logging the CI-11 well. The results revealed an impairment of the casing and cement of a huge part of the 9⅝ in. production casing. Historical production records show that the problems seem to have started in 1996 when a sudden production loss rate occurred. These deficiencies led to the CI mass-water flowing behind the casing from the CI to the CT aquifers. This ecological accident is technically called internal blowout, where water flows from the overpressurized CI groundwater to the shallower CT groundwater. Indeed, the upward CI hot-water flow dissolved salts from the encountered evaporite-rich formations of the Lower Senonian series, which complicated the ecological consequences of the accident. From the first signs of serious water degradation in 2014 through the end of 2018, several attempts have been made to regain control of annular upward water flow. However, the final CT groundwater parameters indicate that the problem is not properly fixed and communication between the two involved aquifers still persists. This accident is similar to the OKN-32 case that occurred in the Berkaoui oil field, southern Algeria, in 1986, and included the same CI and CT aquifers. Furthermore, many witnesses claim that other accidental communications are probably occurring in numerous deep-drilled wells in this region. Concludingly, Jemna CI-11, Berkaoui OKN-32, and probably many other similar accident cases could be developing regional ecological disasters by massive water resource losses. The actual situation is far from being under control and the water contamination risk remains very high. In both accidents, the cement bond failure and the choice of the casing point are the main causes of the internal blowout. Therefore, we recommend (1) a regional investigation and risk assessment plan that might offer better tools to predict and detect earlier wellbore isolation issues and (2) special attention to the cement bond settlement, evaluation, and preventative logging for existing wells to ensure effective sealing between the two vulnerable water table resources. Besides, in the CI-11 well accident, the recovery program was not efficient and there was no clear action plan. This increased the risk of action failure or time waste to regain control of the well. Consequently, we suggest preparing a clear and efficient action plan for such accidents to reduce the ecological consequences. This requires further technical detailed study of drilling operations and establishment of a suitable equipment/action p
本研究包括对涉及位于突尼斯南部杰姆纳绿洲的11号大陆间(CI-11)水井的生态事故的评估。CI-11生态事故表现在2014年,复杂终端(CT)浅水表盐度和温度局部升高。然后,这种现象开始在杰姆纳地区蔓延,并逐渐波及更远的油井。第一项调查任务包括对CI-11井进行测井。结果显示,9⅝ 生产套管。历史生产记录显示,这些问题似乎始于1996年,当时突然出现了生产损失率。这些缺陷导致CI质量水在套管后面从CI流向CT含水层。这种生态事故在技术上被称为内部井喷,水从超压的CI地下水流到较浅的CT地下水。事实上,向上的CI热水流溶解了来自Lower Senonian系列富含蒸发岩地层的盐,这使事故的生态后果变得复杂。从2014年首次出现严重的水退化迹象到2018年底,已经进行了几次尝试,以重新控制环形向上的水流。然而,CT地下水的最终参数表明,这个问题没有得到妥善解决,两个相关含水层之间的连通仍然存在。这起事故类似于1986年发生在阿尔及利亚南部Berkaoui油田的OKN-32事件,包括相同的CI和CT含水层。此外,许多目击者声称,该地区的许多深井中可能也发生了其他意外通信。总之,Jemna CI-11、Berkaoui OKN-32,以及可能的许多其他类似事故案例,都可能因大规模的水资源损失而引发区域生态灾害。实际情况远未得到控制,水污染风险仍然很高。在这两起事故中,水泥胶结失效和套管点的选择是造成内部井喷的主要原因。因此,我们建议(1)制定一项区域调查和风险评估计划,该计划可能会提供更好的工具来预测和检测早期的井筒隔离问题;(2)特别关注现有井的水泥胶结沉降、评估和预防性测井,以确保两种脆弱的地下水位资源之间的有效密封。此外,在CI-11井事故中,恢复计划效率不高,也没有明确的行动计划。这增加了行动失败或重新控制油井的时间浪费的风险。因此,我们建议为此类事故制定一个明确有效的行动计划,以减少生态后果。这需要对钻井作业进行进一步的技术详细研究,并制定适当的设备/行动计划来处理井喷和环空生产事故。
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引用次数: 2
How to Improve Accuracy of a Kick Tolerance Model by Considering the Effects of Kick Classification, Frictional Losses, Pore Pressure Profile, and Influx Temperature 如何通过考虑井涌分类、摩擦损失、孔隙压力剖面和流入温度的影响来提高井涌容限模型的精度
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-11-01 DOI: 10.2118/202426-pa
K. Nassab, Shui Zuan Ting, S. Buapha, Nurfitrah MatNoh, Mohammad Naghi Hemmati
Kick tolerance (KT) calculation is essential for a cost-effective well design and safe drilling operations. While most exploration and production operators have a similar definition of KT, the calculation is not consistent because of different assumptions that are made and the computational power of KT calculators. Dynamic multiphase drilling simulators usually provide KT estimates with a minimum number of assumptions. They are much more accessible nowadays for use in predicting the behavior of multiphase flow in drilling and well control operations. However, as far as we observed, the simulation services are mainly used for complex and marginal wells in which low KT may impose additional casing strings, unconventional costly drilling practices, or a high risk of major well control events. Thus, companies often use simplified steady-state models for relatively uncomplicated wells through their own KT calculation worksheets. This practice is usually justified by the misconception that simplified models are always conservative and give less KT than actual conditions. In contrast, some simplifications may lead to higher operational risks due to an overestimated KT, depending on well conditions and parameters. The primary objective of this work was to perform a quality assurance/quality control on KT calculation practices in Company P. Later on, based on our findings, we determined some solutions to improve accuracy in the simplified KT worksheets commonly used by engineers across the company. This became a driver for generating a new KT worksheet (Company Model), in particular for situations in which engineers do not have access to a kick simulator. However, it should not mislead readers about the requirements of the simulator for complex and low-KTwells. Quality assurance/quality control and subsequent investigations found that there are some important criteria and parameters that affect KT calculations, but they are missing in many simplified models or ignored by engineers because they are unaware of or lack adequate references. After reviewing relevant academic literature, common practices and assessing several off-the-shelf software programs, we generated a computer program using Visual Basic for applications to address KT sensitivity to different parameters in steady-state conditions. The newly developed program is based on a single gas bubble model that applies the effect of annular frictional losses, influx temperature, gas compressibility factor, well trajectory, and bottomhole assembly (BHA). Moreover, the program differentiates between swabbing and underbalanced conditions. A logical test is applied to determine the type of kick before computing the relevant influx volume. This kick classification concept is ignored in many KT models; this is a common mistake that leads to misleading results. The annular pressure loss (APL) parameter is sometimes assumed to be zero in KT spreadsheets, while as an additional stress load on the wellbore,
井涌容限(KT)计算对于具有成本效益的井设计和安全钻井作业至关重要。虽然大多数勘探和生产运营商对KT有类似的定义,但由于所做的假设和KT计算器的计算能力不同,计算结果并不一致。动态多相钻井模拟器通常提供具有最小数量假设的KT估计。如今,它们更容易用于预测钻井和井控作业中的多相流行为。然而,据我们观察,模拟服务主要用于复杂和边缘井,在这些井中,低KT可能会产生额外的套管柱、非常规昂贵的钻井实践或重大井控事件的高风险。因此,公司通常通过自己的KT计算工作表,对相对不复杂的油井使用简化的稳态模型。这种做法通常是合理的,因为人们误解简化模型总是保守的,并且给出的KT比实际情况少。相反,根据井况和参数,由于高估了KT,一些简化可能会导致更高的操作风险。这项工作的主要目标是对P公司的KT计算实践进行质量保证/质量控制。后来,根据我们的发现,我们确定了一些解决方案,以提高公司工程师常用的简化KT工作表的准确性。这成为生成新KT工作表(公司模型)的驱动因素,特别是在工程师无法使用井涌模拟器的情况下。然而,它不应误导读者对复杂和低KT井模拟器的要求。质量保证/质量控制和随后的调查发现,有一些重要的标准和参数会影响KT的计算,但在许多简化模型中都没有这些标准和参数,或者工程师因为不知道或缺乏足够的参考而忽略了这些标准和参数。在回顾了相关的学术文献、常见实践和评估了几个现成的软件程序后,我们使用Visual Basic生成了一个计算机程序,用于解决稳态条件下KT对不同参数的敏感性问题。新开发的程序基于单个气泡模型,该模型应用了环空摩擦损失、流入温度、气体压缩系数、井轨迹和井底钻具组合(BHA)的影响。此外,该程序区分了抽汲和欠平衡条件。在计算相关流入量之前,应用逻辑测试来确定井涌类型。这种井涌分类概念在许多KT模型中被忽略;这是一个常见的错误,会导致误导性的结果。KT电子表格中有时假设环空压力损失(APL)参数为零,而作为井筒上的额外应力载荷,它会影响井涌预算,必须予以考虑。
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引用次数: 1
Numerical Study on the Impact of Spiral Tortuous Hole on Cuttings Removal in Horizontal Wells 螺旋弯曲井眼对水平井岩屑去除影响的数值研究
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-11-01 DOI: 10.2118/201789-pa
M. Khaled, Hicham Ferroudji, M. A. Rahman, Ibrahim Hasan Galal, A. Hasan
Horizontal wells are designed to have smooth (straight), curved, and lateral sections. However, the actual drilled path usually suffers from unwanted undulations from the planned well trajectory known as wellbore tortuosity. Wellbore tortuosity can slow the drilling penetration rate, aggravate drillstring vibration and buckling, complicate the casing and cement job, and lead to inaccurate wellbore position. This paper presents a validated computational fluid dynamics (CFD) model to investigate the impact of wellbore tortuosity on hole cleaning. The Eulerian-Eulerian approach is used to simulate solid-liquid laminar flow in annular geometry using polyhedral mesh. Then, the impact of wellbore tortuosity on cuttings accumulation, annular pressure loss, and fluid velocity was investigated and compared with the flow behavior in a straight horizontal well. A parametric analysis of spiral period length, spiral amplitude, drillstring rotation, flow rate, annular eccentricity, drilling rate of penetration (ROP), and cuttings size was conducted to assess their influence on cuttings transport in spiral tortuous holes and their relative magnitude to other design or operating factors. Simulation results show that polyhedral mesh is an optimum meshing technique for spiral profile geometry. Wellbore tortuosity aggravates hole cleaning in lateral sections based on the length of the spiral period and/or the spiral amplitude. Reduction in cuttings velocity was observed in the top part of the spiral geometry (crest), causing large deposition of cuttings in this area compared to the spiral lower part (trough). Drillstring rotation from 0 to 200 rev/min is the critical range for efficient hole cleaning in spiral geometry. Cuttings size can improve cuttings accumulation if the particle size is larger than the viscous layer located near the bed velocity profile. The drilling ROP and annular eccentricity aggravate cuttings accumulation and bed deposition in a spiral hole, similar to what is normally observed in straight horizontal wells.
水平井设计有光滑(直)、弯曲和水平段。然而,实际的钻井路径通常会受到计划井眼轨迹的不必要波动,即井筒弯曲度。井筒弯曲会减缓钻井速度,加剧钻柱振动和屈曲,使套管和固井作业复杂化,并导致井眼定位不准确。本文建立了一个经过验证的计算流体动力学(CFD)模型来研究井筒弯曲度对井眼清洗的影响。采用欧拉-欧拉方法,用多面体网格模拟了环形几何中的固液层流。然后,研究了井筒弯曲度对岩屑积聚、环空压力损失和流体速度的影响,并与直井中的流动特性进行了比较。通过对螺旋周期长度、螺旋幅值、钻柱旋转、流量、环空偏心率、钻速(ROP)和岩屑尺寸等参数的分析,评估了它们对螺旋弯曲井中岩屑运移的影响,以及它们与其他设计或操作因素的相对量级。仿真结果表明,多面体网格是一种最优的螺旋轮廓几何网格划分方法。根据螺旋周期长度和/或螺旋振幅,井筒弯曲度会加剧横向段的井眼清洁。在螺旋形状的顶部(波峰)观察到岩屑速度的降低,与螺旋形状的底部(槽)相比,在该区域沉积了大量岩屑。钻柱旋转0 ~ 200转/分钟是有效清洗螺旋结构井眼的关键范围。如果颗粒尺寸大于位于床层速度剖面附近的粘性层,则岩屑尺寸可以改善岩屑堆积。钻井机械钻速和环空偏心加剧了螺旋井中的岩屑堆积和地层沉积,这与通常在直水平井中观察到的情况类似。
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引用次数: 5
Evaluating Precision of Annular Pressure Buildup (APB) Estimation Using Machine-Learning Tools 使用机器学习工具评估环空压力累积(APB)估计的精度
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-11-01 DOI: 10.2118/196179-pa
Subhadip Maiti, Himanshu Gupta, Aditya Vyas, S. Kulkarni
Annular pressure buildup (APB) is caused by heating of the trapped drilling fluids (during production), which may lead to burst/collapse of the casing or axial ballooning, especially in subsea high-pressure/high-temperature wells. The objective of this paper is to apply machine-learning (ML) tools to increase precision of the APB estimation, and thereby improve the fluid and casing design for APB mitigation in a given well. The APB estimation methods in literature involve theoretical and computational tools that accommodate two separate effects: volumetric expansion [pressure/volume/temperature (PVT) response] of the annulus drilling fluids and circumferential expansion (and corresponding mechanical equilibrium) of the well casings. In the present work, ML algorithms were used to accurately model “fluid density = f(T, P)” based on the experimental PVT data of a given fluid at a range of (T, P) conditions. Sensitivity analysis was performed to demonstrate improvement in precision of APB estimation (for different subsea well scenarios using different fluids) using the ML-basedmodels. This study demonstrates that, in several subsea scenarios, a relatively small error in the experimental fluid PVT data can lead to significant variation in APB estimation. The ML-based models for “density = f(T, P)” for the fluids ensure that the cumulative error during the modeling process is minimized. The use of certain ML-based density models was shown to improve the precision of APB estimation by several hundred psi. This advantage of the ML-based density models could be used to improve the safety factors for APB mitigation, and accordingly, the work may be used to better handle the APB issue in the subsea high-pressure/high-temperature wells.
环空压力积聚(APB)是由捕获的钻井液(在生产过程中)加热引起的,这可能导致套管爆裂/坍塌或轴向膨胀,尤其是在海底高压/高温井中。本文的目的是应用机器学习(ML)工具来提高APB估计的精度,从而改进特定油井中缓解APB的流体和套管设计。文献中的APB估计方法涉及理论和计算工具,它们适应两种不同的影响:环空钻井液的体积膨胀[压力/体积/温度(PVT)响应]和套管的周向膨胀(以及相应的机械平衡)。在本工作中,基于给定流体在一系列(T,P)条件下的实验PVT数据,使用ML算法对“流体密度=f(T,P)”进行精确建模。进行灵敏度分析,以证明使用ML基模型(针对使用不同流体的不同海底井场景)APB估计的精度有所提高。这项研究表明,在几种海底场景中,实验流体PVT数据中相对较小的误差可能会导致APB估计的显著变化。基于ML的流体“密度=f(T,P)”模型确保建模过程中的累积误差最小化。使用某些基于ML的密度模型可以将APB估计的精度提高几百psi。基于ML的密度模型的这一优势可用于提高APB缓解的安全系数,因此,这项工作可用于更好地处理海底高压/高温井中的APB问题。
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引用次数: 3
Classification of Drilled Lithology in Real-Time Using Deep Learning with Online Calibration 利用在线校准的深度学习实时分类钻孔岩性
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-11-01 DOI: 10.2118/204093-pa
M. Arnø, John-Morten Godhavn, O. Aamo
Decision making to optimize the drilling operation is based on a variety of factors, among them real-time interpretation of drilled lithology. Because logging while drilling (LWD) tools are placed some meters above the bit, mechanical drilling parameters are the earliest indicators, although they are difficult to interpret accurately. This paper presents a novel deep learning methodology using mechanical drilling parameters for lithology classification. A cascade of deep neural networks (DNNs) are trained on historical data from wells on a field operated by Equinor. Rather than an end-to-end approach, the drilling parameters are used to estimate LWD sensor readings in an intermediate step using the first DNNs. This allows continuous updates of the models during operation using delayed LWD data. The second DNN takes the virtual LWD estimates as input to predict currently drilled lithology, similar to manual expert interpretation of logs. This configuration takes into account case-dependent [mud, bottomhole assembly (BHA), wellbore geometry] and time-varying (bit wear, wellbore friction) relationships between drilling parameters and LWD readings while assuming a constant rule when using LWD data to classify lithology. Upon completion of training and validation, the system is tested on a separate, unseen wellbore, for which results are presented. Visualizations for true lithology alongside the estimates are given, along with confusion matrices and model accuracy. The system achieves high accuracy on the test set and presents low confusion between classes, meaning that it distinguishes well between the lithologies present in the wellbore. It can be seen that the borders between successive layers of lithology are detected rapidly, which is crucial seen from an optimization standpoint, so the driller may immediately adjust accordingly. It shows promise as an advisory system, capable of accurately classifying currently drilled lithology by continuously adapting to changing downhole conditions. Although we cannot expect perfect estimates of lithology purely based on drilling parameters, we can obtain a preliminary map of the subsurface this way. This novel configuration gives a real-time interpretation of the currently drilled lithology. Thus, the drilling operation can be improved through early information and prompt drilling parameter adjustments to accommodate the current drilling environment.
优化钻井作业的决策基于多种因素,其中包括对钻井岩性的实时解释。由于随钻测井(LWD)工具放置在钻头上方几米处,机械钻井参数是最早的指标,尽管它们很难准确解释。本文提出了一种新的利用机械钻井参数进行岩性分类的深度学习方法。一系列深度神经网络(DNN)是根据Equinor运营的油田上油井的历史数据进行训练的。钻井参数不是端到端的方法,而是在使用第一DNN的中间步骤中用于估计随钻测井传感器读数。这允许在操作期间使用延迟的随钻测井数据连续更新模型。第二个DNN将虚拟随钻测井估计值作为输入,以预测当前钻探的岩性,类似于测井的手动专家解释。该配置考虑了钻井参数和随钻测井读数之间的随情况变化的[泥浆、井底钻具组合(BHA)、井筒几何形状]和时变关系(钻头磨损、井筒摩擦),同时在使用随钻测井数据对岩性进行分类时假设了恒定规则。完成培训和验证后,在一个单独的、看不见的井筒上对系统进行测试,并给出结果。给出了真实岩性的可视化和估计值,以及混淆矩阵和模型精度。该系统在测试集上实现了高精度,并且类别之间的混淆程度较低,这意味着它很好地区分了井筒中存在的岩性。可以看出,连续岩性层之间的边界被快速检测到,这从优化的角度来看是至关重要的,因此司钻可以立即进行相应的调整。它显示出作为一个咨询系统的前景,能够通过不断适应不断变化的井下条件来准确地分类当前钻探的岩性。尽管我们不能指望纯粹根据钻探参数来完美地估计岩性,但我们可以通过这种方式获得地下的初步地图。这种新颖的配置可以实时解释当前钻探的岩性。因此,可以通过早期信息和及时调整钻井参数来改善钻井操作,以适应当前的钻井环境。
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引用次数: 1
Synthesis of Asphalt Nanoparticles and Their Effects on Drilling Fluid Properties and Shale Dispersion 沥青纳米颗粒的合成及其对钻井液性能和页岩分散性的影响
IF 1.4 4区 工程技术 Q2 Engineering Pub Date : 2021-11-01 DOI: 10.2118/208589-pa
Z. Xionghu, S. Egwu, D. Jingen, M. Liujie, J. Xiangru
Asphalt nanoparticles (ANs) were developed by synthesizing asphalt powders with chloroacetic acid (ClCH2COOH). The objective of this synthesis was to develop engineered ANs with a cationic point capable of adsorbing on the net negatively charged clay platelets, thereby improving drilling fluid functionality and pore-plugging performance, reducing shale dispersion, and ultimately enhancing shale stability. Tests carried out to study the performance of the synthesized ANs include particle size analysis, Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscopy, drilling fluid rheology, and filtration rate and shale dispersion tests. FT-IR spectrum results confirming the occurrence of a chemical reaction between asphalt and ClCH2COOH showed a shift in NH vibration from 3,439.95 cm−1 (before synthesis) to 3,435.05 cm−1 (after synthesis). Based on particle size analysis, an average particle size diameter of 92.9 nm was observed, suggesting the tendency of ANs to invade and seal nanopore spaces. The shape of ANs ranged from spherical to irregular, because intercalated structures were observed from the scanning electron microscopic analysis on the interaction between ANs and sodium bentonite (Na-Bent). An increase in attracting force between the Na-Bent particles caused by the adsorption of ANs cationic point on bentonite clay particles led to an increase in drilling fluid rheological properties as the ANs %w/v increased. The drilling fluid filtration rate was, however, not significantly affected by the %w/v increase in ANs because results indicated slight decrease in fluid loss when compared with the base mud (BM). According to the shale dispersion test, the shale cuttings percentage recovery of the 2%w/v ANs sample was 76.5%, owing to the decrease in fluid-rock interaction caused by ionic adsorption and encapsulation of shale surfaces by the ANs. Experimental results from this investigation indicate that the likely mechanisms of the effect of ANs on shale formations would be sealing off nanopore spaces in formations because of its ultratiny particle size; adsorption of the net negatively charged shale cuttings by the ANs cationic point, thereby reducing drilling cuttings dispersion; and improving hole-cleaning performance due to its effect on the drilling fluid rheological properties.
以氯乙酸(ClCH2COOH)为原料合成沥青粉末,制备了沥青纳米颗粒(ANs)。该合成的目的是开发具有阳离子点的工程ANs,能够吸附净带负电荷的粘土片,从而改善钻井液的功能和孔隙堵塞性能,减少页岩分散,最终提高页岩的稳定性。研究合成ANs性能的测试包括粒度分析、傅里叶变换红外(FT-IR)光谱、扫描电子显微镜、钻井液流变性、过滤速率和页岩分散测试。证实沥青与ClCH2COOH发生化学反应的FT-IR光谱结果表明,NH振动从合成前的3,439.95 cm−1转变为合成后的3,435.05 cm−1。通过粒径分析,观察到ANs的平均粒径为92.9 nm,表明其具有侵入和封闭纳米孔空间的趋势。通过扫描电子显微镜对ANs与钠基膨润土(Na-Bent)的相互作用进行分析,发现ANs具有插层结构,其形状从球形到不规则。随着ANs %w/v的增加,膨润土颗粒吸附ANs阳离子点导致na弯曲颗粒之间的吸引力增加,钻井液的流变性能也随之增加。然而,钻井液过滤速率并没有受到ANs增加%w/v的显著影响,因为结果表明,与基础泥浆(BM)相比,钻井液滤失量略有下降。在页岩分散试验中,2%w/v的ANs样品的岩屑回收率为76.5%,这是由于离子吸附和ANs对页岩表面的包封导致流体-岩石相互作用减少所致。实验结果表明,ANs对页岩地层的作用可能是由于其超细的粒径而封闭了地层中的纳米孔隙空间;ANs阳离子点吸附净带负电荷的页岩岩屑,从而减少钻井岩屑的分散;通过对钻井液流变特性的影响,提高了井眼清洗性能。
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引用次数: 1
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