Dry thermoformed paper-based materials have been used in the food packaging industry due to their biodegradability and recyclability. However, the poor barrier properties limit applications to certain products. In the past, some paper-based tableware relied on per-and polyfluoroalkyl substances (PFAS) to obtain the oil-resistant properties required by consumers. However, due to health and environmental concerns, there is a quest for alternative biodegradable materials for single-use food packaging. Cellulose nanofibrils (CNFs) applied to paperboard yield excellent oil barrier properties even after folding. However, it is unclear how CNF layers perform after a dry thermoforming event. In this study, different qualities of CNF films are formed on paperboard through vacuum dewatering. The properties of the paperboard with the CNF layer and other coatings were determined. Plates are then formed with a plate former using the fabricated paperboard. The corn oil Cobb value of the paperboard decreased from 220 to 5 g/m2 after CNF coating, indicating an enhanced oil barrier property. After folding, it retained its oil barrier property with only a slight increase in corn oil Cobb value to 14 g/m2 and passed a Kit test of 12. This value is comparable to those of many PFAS coated paperboards reported in literature (Kit value usually greater than 9). As CNFs are hydrophilic, different water-based dispersion coatings were explored to enhance the water barrier properties. The added coatings did not deteriorate the oil barrier properties. Biowax (BW), alkyl ketene dimer (AKD), and styrene acrylic latex (SAL) showed promising results with a reduction in water Cobb value from 350 g/m2 to 5, 20, and 6 g/m2 for coat weights of 15, 9, and 8 g/m2, respectively. Barrier properties were retained after thermoforming into plates. The fabricated plates exhibited better oil barrier properties and comparable water barrier properties to those of randomly selected commercial paper plates. This should be of value to the food packaging industry in producing PFAS-free tableware.