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Dry-thermoformed PFAS-free CNF paper plates with improved oil and water resistance 干燥热成型PFAS-free CNF纸版与改进的耐油和耐水性
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-11-05 DOI: 10.1007/s10570-025-06845-9
Bright Appiah, Doug Bousfield, Jinwu Wang

Dry thermoformed paper-based materials have been used in the food packaging industry due to their biodegradability and recyclability. However, the poor barrier properties limit applications to certain products. In the past, some paper-based tableware relied on per-and polyfluoroalkyl substances (PFAS) to obtain the oil-resistant properties required by consumers. However, due to health and environmental concerns, there is a quest for alternative biodegradable materials for single-use food packaging. Cellulose nanofibrils (CNFs) applied to paperboard yield excellent oil barrier properties even after folding. However, it is unclear how CNF layers perform after a dry thermoforming event. In this study, different qualities of CNF films are formed on paperboard through vacuum dewatering. The properties of the paperboard with the CNF layer and other coatings were determined. Plates are then formed with a plate former using the fabricated paperboard. The corn oil Cobb value of the paperboard decreased from 220 to 5 g/m2 after CNF coating, indicating an enhanced oil barrier property. After folding, it retained its oil barrier property with only a slight increase in corn oil Cobb value to 14 g/m2 and passed a Kit test of 12. This value is comparable to those of many PFAS coated paperboards reported in literature (Kit value usually greater than 9). As CNFs are hydrophilic, different water-based dispersion coatings were explored to enhance the water barrier properties. The added coatings did not deteriorate the oil barrier properties. Biowax (BW), alkyl ketene dimer (AKD), and styrene acrylic latex (SAL) showed promising results with a reduction in water Cobb value from 350 g/m2 to 5, 20, and 6 g/m2 for coat weights of 15, 9, and 8 g/m2, respectively. Barrier properties were retained after thermoforming into plates. The fabricated plates exhibited better oil barrier properties and comparable water barrier properties to those of randomly selected commercial paper plates. This should be of value to the food packaging industry in producing PFAS-free tableware.

Graphical Abstract

干燥热成型纸基材料由于其可生物降解性和可回收性已被用于食品包装工业。然而,较差的阻隔性能限制了某些产品的应用。过去,一些纸质餐具依靠全氟烷基和多氟烷基物质(PFAS)来获得消费者所要求的耐油性能。然而,由于对健康和环境的关注,人们正在寻求可替代的生物降解材料用于一次性食品包装。应用于纸板的纳米纤维素(CNFs)在折叠后仍具有优异的隔油性能。然而,尚不清楚CNF层在干燥热成型事件后的表现。在本研究中,通过真空脱水在纸板上形成不同质量的CNF薄膜。测定了CNF涂层和其他涂层对纸板性能的影响。然后用制作好的纸板用制版机制版。涂布CNF后,纸板的玉米油Cobb值从220 g/m2下降到5 g/m2,表明纸板的隔油性能增强。折叠后,保留了原有的隔油性能,玉米油Cobb值仅略有增加,达到14 g/m2,并通过了12的Kit测试。该值与文献报道的许多PFAS涂层纸板相当(Kit值通常大于9)。由于CNFs具有亲水性,因此研究了不同的水性分散涂层来提高其水阻隔性能。添加的涂层不影响隔油性能。生物蜡(BW)、烷基烯二聚体(AKD)和苯乙烯丙烯酸乳胶(SAL)表现出良好的效果,在涂层重量分别为15、9和8 g/m2时,水Cobb值分别从350 g/m2降低到5、20和6 g/m2。在热成型成板材后,阻隔性能保持不变。与随机选择的商业纸版相比,所制备的纸版具有更好的隔油性能和相当的隔水性能。这应该是有价值的食品包装行业在生产不含pfas的餐具。图形抽象
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引用次数: 0
Influence of micro-structural and techno economic parameters on the interfacial bond strength of novel natural fiber mat UHTCC laminate system 微观结构和工艺经济参数对新型天然纤维垫层UHTCC复合材料界面结合强度的影响
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-11-05 DOI: 10.1007/s10570-025-06843-x
U. Brindha, M. Chellapandian, N. S. Raja Murugesh, R. Raiben Armal

This work describes the interfacial bond characteristics of a novel natural fiber laminate system. The natural fiber laminates are fabricated by combining a bi-directional natural fiber mat (flax or hemp) and discrete natural fiber-reinforced ultra-high toughness cementitious composites (UHTCC). To utilize the proposed bio-fiber laminates for retrofitting applications, it is essential to understand the bond between the existing concrete and proposed UHTCC matrix and the natural fiber mat and UHTCC matrix. Hence, the present work experimentally investigates the bond characteristics through (a) a slant shear test, (b) a pull-out test, and (c) a four-point bending test. Moreover, a detailed techno-economic sustainability analysis was carried out using the cradle-to-gate principle to understand the economic aspect and environment-friendly nature of the proposed laminate system. Experimental results reveal that the hybrid combination of hemp mat and flax UHTCC matrix showed a high bond stress of 8.64 N/mm2. Moreover, the micro-structural analysis revealed a strong interfacial bonding between the fiber and UHTCC matrix. From the sustainability analysis, it can be inferred that the cost required for fabricating a bio-composite panel is less expensive, ranges between 0.5–0.65 dollar ($), require less energy of 0.0053 gigajoule (GJ), and has a reduced carbon footprint of 3.324 to 4.568 kg-carbon-di-oxide- equivalent/cubic meter (kg-CO2-eq/m3).

本文描述了一种新型天然纤维层压板系统的界面结合特性。天然纤维层压板由双向天然纤维垫(亚麻或大麻)和离散天然纤维增强超高韧性胶凝复合材料(UHTCC)组合而成。为了利用拟议的生物纤维层压板进行改造应用,有必要了解现有混凝土和拟议的UHTCC基质与天然纤维垫和UHTCC基质之间的联系。因此,本工作通过(a)斜剪试验,(b)拉出试验和(c)四点弯曲试验,实验研究了粘结特性。此外,使用从摇篮到闸门的原则进行了详细的技术经济可持续性分析,以了解所提议的层压板系统的经济方面和环境友好性。实验结果表明,麻垫与亚麻UHTCC基质的杂交组合具有8.64 N/mm2的高粘结应力。此外,微观结构分析表明纤维与UHTCC基体之间存在很强的界面结合。从可持续性分析可以推断,制造生物复合材料面板所需的成本更便宜,范围在0.5-0.65美元($)之间,所需的能量更少,为0.0053吉焦耳(GJ),并且碳足迹减少了3.324至4.568千克二氧化碳当量/立方米(kg- co2当量/m3)。
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引用次数: 0
Nanohybrids of nano-silica and cellulose linters: thermal stability, rheology, and gelation kinetics 纳米二氧化硅和纤维素纤维的纳米杂化物:热稳定性、流变性和凝胶动力学
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-11-04 DOI: 10.1007/s10570-025-06812-4
Pablo D. Moreno González, Isidro Burgos, Rubén H. Castro, Arnold R. Romero Bohórquez

In this research, hybrids (NH-CMC-nSiO2) were synthesized using a carbodiimide-mediated amidation reaction from carboxymethylcellulose (CMC) obtained from cellulose extracted from cotton linters and amino-functionalized silica nanoparticles (nSiO2-APTES). One of the nanoparticles was obtained commercially (nSiO2-2% APTES), while the others required the corresponding amino-functionalization reaction with the respective aminosilane (APTES). The precursors and products were characterized by spectroscopic (FTIR-ATR, DLS, Pζ, XRD, XPS, SEM, EDS) and thermogravimetric (TGA and DSC) techniques. Additionally, the viscosifying and gelation capacity of NH-CMC-nSiO2 solutions and its precursor biopolymer solutions were evaluated under different temperature and salinity conditions. The results reveal that the hybrid materials show similar thermal properties, but differ in morphology, chemical structure, and crystallinity properties compared to CMC’s. Subsequently, a viscosity study was performed on the new obtained hybrid materials; the viscosities of the hybrids increased significantly compared to carboxymethylcellulose, with a viscosity difference of 9 cP for NH-CMC A380-APTES. Finally, the gelation kinetics and thermal stability of the gels at different concentrations of the new nanomaterials and cross-linker were evaluated, validating that these materials are suitable for being incorporated into chemical conformance treatments.

以棉絮纤维素为原料制备羧甲基纤维素(CMC)和氨基功能化二氧化硅纳米颗粒(nSiO2-APTES)为原料,采用碳二酰亚胺介导的酰胺化反应合成了NH-CMC-nSiO2杂化物。其中一种纳米颗粒是商业化获得的(nSiO2-2% APTES),而其他纳米颗粒则需要与相应的氨基硅烷(APTES)进行相应的氨基功能化反应。采用光谱(FTIR-ATR, DLS, Pζ, XRD, XPS, SEM, EDS)和热重(TGA和DSC)技术对前驱体和产物进行了表征。此外,在不同温度和盐度条件下,考察了NH-CMC-nSiO2溶液及其前驱体生物聚合物溶液的增粘和凝胶能力。结果表明,与CMC相比,杂化材料具有相似的热性能,但在形态、化学结构和结晶度方面存在差异。随后,对新获得的杂化材料进行了粘度研究;与羧甲基纤维素相比,NH-CMC A380-APTES的黏度差异达9 cP。最后,对不同浓度的新型纳米材料和交联剂凝胶的凝胶动力学和热稳定性进行了评价,验证了这些材料适合用于化学相容性处理。
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引用次数: 0
Upcycling bark into lignin- and hemicellulose containing cellulose microfibrils for high-strength composites 将树皮升级为含有木质素和半纤维素的纤维素微原纤维,用于高强度复合材料
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-11-03 DOI: 10.1007/s10570-025-06839-7
Didik Supriyadi, Wolfgang Gindl-Altmutter, Stefan Veigel

Microfibrillated cellulose or cellulose microfibrils (CMF) are promising materials with versatile applications. However, the utilization of CMF is limited due to the high cost of production. In the present study, CMF were prepared from spruce bark subjected to different intensities of chemical pretreatment and used for nanocomposite preparation. Spruce bark was delignified using various methods, including subcritical water extraction, neutral sulfite semi-chemical pulping, and peracetic acid treatment. The pretreated bark was mechanically fibrillated and the resulting CMF suspensions were processed into cellulose nanopapers. For composite preparation, the latter were impregnated with phenolic resin and hot-pressed to form a composite laminate. Nanopapers and composites were characterized in tensile and flexural tests, respectively. Results showed that the chemical composition, morphology, and physical properties of cellulose nanopapers were highly dependent on the pretreatment method. The thermal stability of nanopapers was found to increase with increasing lignin content. All treated samples showed nanoscale cellulose fibrils with diameters ranging from 8–16 nm with average tensile strength and Young’s modulus of 29–114 MPa and 5–12 GPa, respectively. Furthermore, the prepared composites demonstrated promising flexural properties with values of 109–195 MPa and 8–13 GPa for flexural strength and modulus, respectively. Despite the low purity of CMF used herein, the flexural properties of the resulting composites exceeded that of similar nanocomposites reported in previous studies. The findings of the present study thus indicate that a composite with favorable mechanical properties can be prepared from spruce bark, a resource typically not put to material use.

微纤化纤维素或纤维素微纤维(CMF)是一种具有广泛应用前景的材料。然而,由于生产成本高,CMF的利用受到限制。在本研究中,以云杉树皮为原料,经过不同强度的化学预处理制备了CMF,并将其用于纳米复合材料的制备。采用亚临界水萃取、中性亚硫酸盐半化学制浆和过氧乙酸处理等方法对云杉树皮进行脱木质素处理。将预处理过的树皮进行机械纤化,得到的CMF悬浮液被加工成纤维素纳米纸。对于复合材料的制备,后者浸渍酚醛树脂和热压形成复合层压板。纳米纸和复合材料分别在拉伸和弯曲试验中进行了表征。结果表明,纤维素纳米纸的化学组成、形态和物理性能与预处理方法密切相关。纳米纸的热稳定性随着木质素含量的增加而增加。所有处理后的样品均显示纳米级纤维素原纤维,直径在8-16 nm之间,平均抗拉强度和杨氏模量分别为29-114 MPa和5-12 GPa。复合材料的抗弯强度和模量分别为109 ~ 195 MPa和8 ~ 13 GPa,具有良好的抗弯性能。尽管本文使用的CMF纯度较低,但所得复合材料的弯曲性能超过了以往研究中报道的类似纳米复合材料。因此,本研究的结果表明,可以从云杉树皮这种通常不用于材料利用的资源中制备具有良好力学性能的复合材料。
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引用次数: 0
Eco-friendly enzymatic degumming of Ramie (Boehmeria nivea) bast fibres and Pineapple (Ananas comosus) leaf fibres by xylobiohydrolase, pectate lyase and mannanase 利用木质素生物水解酶、果胶裂解酶和甘露聚糖酶对苎麻(Boehmeria nivea)韧皮纤维和菠萝(Ananas comosus)叶纤维进行生态友好型酶解
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-11-02 DOI: 10.1007/s10570-025-06840-0
Yumnam Robinson Singh, Nelson Mutum, Ruhina Naz, Arun Goyal

The sustainable processing of natural fibres, such as ramie (Boehmeria nivea) bast fibres and pineapple (Ananas comosus) leaf (PAL) fibres is limited by the presence of non-cellulosic components like pectin, hemicellulose and lignin. In this study, an eco-friendly enzymatic degumming strategy was developed by using three crude recombinant carbohydrate-active enzymes viz.: xylobiohydrolase (AcGH30A), pectate lyase (CtPL1B) and mannanase (RfGH5_7). The optimised concentration for all three crude enzymes was determined to be 15 mg·mL⁻1 and the enzyme reactions were performed under optimised conditions of 50 °C, pH 7.5 and 100 rpm for 60 min. The maximum degumming efficiency among multi-enzyme treatments, measured by fibre weight loss, was 11% for ramie (AcGH30A + CtPL1B) and 18% for PAL fibres (CtPL1B + RfGH5_7), closely matching with that of chemical, NaOH treatment (15.0 ± 0.6% for ramie, 21.0 ± 0.4% for PAL). FESEM analysis revealed smoother fibre surfaces post-enzymatic treatment, while ATR-FTIR spectra confirmed substantial removal of pectin and hemicellulose. Thermogravimetric analysis showed improved thermal stability of the enzyme-treated fibres, with degradation temperatures elevated to 356.3 °C from 338.8 °C for ramie and to 377.1 °C from 361.0 °C for PAL untreated fibres, indicating higher purity and crystallinity. Tensile strength improved in enzyme-treated ramie and PAL fibres to 418.3 and 323.2 MPa, respectively, from 388 and 270 MPa in untreated fibres. The optimised enzymatic treatment provided a viable and sustainable alternative to conventional chemical degumming, enabling the valorisation of underutilised biomass like pineapple leaves, thereby supporting eco-friendly practices in the fibre processing and textile industries.

Graphical abstract

苎麻(Boehmeria nivea)韧皮纤维和菠萝(Ananas comosus)叶片(PAL)纤维等天然纤维的可持续加工受到果胶、半纤维素和木质素等非纤维素成分的限制。本研究利用三种粗重组糖活性酶,即木糖生物水解酶(AcGH30A)、果胶裂解酶(CtPL1B)和甘露聚糖酶(RfGH5_7),开发了一种环保型酶脱胶策略。三种酶的最佳反应浓度为15 mg·mL - 1,反应条件为50°C, pH 7.5, 100 rpm, 60 min。多酶处理中,苎麻(AcGH30A + CtPL1B)和PAL (CtPL1B + RfGH5_7)的最大脱胶效率分别为11%和18%,与化学NaOH处理(苎麻15.0±0.6%,PAL 21.0±0.4%)的脱胶效率非常接近。FESEM分析显示酶处理后纤维表面更光滑,而ATR-FTIR光谱证实果胶和半纤维素被大量去除。热重分析表明,酶处理纤维的热稳定性得到改善,苎麻纤维的降解温度从338.8℃提高到356.3℃,PAL未处理纤维的降解温度从361.0℃提高到377.1℃,表明纯度和结晶度更高。酶处理的苎麻和PAL纤维的抗拉强度分别从未经处理的388和270 MPa提高到418.3和323.2 MPa。优化的酶处理为传统的化学脱胶提供了一种可行和可持续的替代方案,使菠萝叶等未充分利用的生物质增值,从而支持纤维加工和纺织行业的环保实践。图形抽象
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引用次数: 0
The role of cation and anion on the dissolution rate of flax yarns in ionic liquids 阳离子和阴离子对亚麻纱线在离子液体中溶解速率的影响
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-10-31 DOI: 10.1007/s10570-025-06824-0
Fatimah A. Albarakati, Peter J. Hine, Michael E. Ries

This study investigates the dissolution of flax yarns in two imidazolium based ionic liquids ILs (1-butyl-3-methylimidazolium acetate) ([C4mim]+[OAc]), and (1-ethyl-3-methylimidazolium octanoate) ([C2mim]+ [Oct]). These results are combined with our previous published work on (1-ethyl-3-methylimidazolium acetate) ([C2mim]+[OAc]) (Albarakati et al.2023) using the same flax yarns, to establish an understanding of the effect of the anion and cation on dissolution behaviour. The dissolution process involved submerging the flax yarns in the ILs for a range of temperatures and times, followed by coagulation in water. The dissolved coagulated material produced an outer ring that surrounded the centre undissolved yarn. Optical microscopy was used to follow the growth of this region, which was found to follow an Arrhenius behaviour. The dissolution activation energies of the ILs [C4mim][OAc] and [C2mim] [Oct] were found to be 67 ± 1 kJ/mol and 79 ± 1 kJ/mol, respectively. In addition, the growth of the outer coagulated ring’s thickness was measured with time and temperature, enabling the IL’s diffusion to be determined. Nuclear Magnetic Resonance, viscosity and density measurements were combined through a Stokes–Einstein analysis to further understand the dissolution mechanisms. Comparing the resultant data for all three ILs shows that the dissolution rate goes from fastest to slowest in the order [C2mim][OAc] > [C4mim][OAc] > [C2mim][Oct]. Our key observation is that the dissolution of the flax yarns (in all three ILs) is controlled by the diffusion of each IL through a region of swollen cellulose/IL solution around each yarn as it dissolves.

研究了亚麻纱线在两种咪唑基离子液体(1-丁基-3-甲基咪唑醋酸盐)([C4mim]+[OAc]−)和(1-乙基-3-甲基咪唑辛酸盐)([C2mim]+ [Oct]−)中的溶解。这些结果与我们之前发表的使用相同亚麻纱线的(1-乙基-3-甲基咪唑醋酸盐)([C2mim]+[OAc]−)(Albarakati et al.2023)相结合,以建立对阴离子和阳离子对溶解行为影响的理解。溶解过程包括将亚麻纱线浸泡在ILs中一定温度和时间,然后在水中凝固。溶解后的凝固材料产生了一个外环,环绕着中心未溶解的纱线。光学显微镜用于跟踪该区域的生长,发现其遵循阿伦尼乌斯行为。结果表明,[C4mim][OAc]和[C2mim] [Oct]的溶解活化能分别为67±1 kJ/mol和79±1 kJ/mol。此外,还测量了凝固外环厚度随时间和温度的增长,从而确定了IL的扩散。通过Stokes-Einstein分析,将核磁共振、粘度和密度测量相结合,进一步了解溶解机制。比较三种il的结果数据表明,溶解速率由快到慢的顺序为[C2mim][OAc] >; [C4mim][OAc] > [C2mim][Oct]。我们的主要观察结果是,亚麻纱线的溶解(在所有三个IL中)是由每个IL在溶解时通过每个纱线周围膨胀的纤维素/IL溶液区域的扩散控制的。
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引用次数: 0
Humidity-responsive photonic crystals of cellulose nanocrystals via substrate-induced assembly 通过衬底诱导组装的纤维素纳米晶体的湿度响应光子晶体
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-10-30 DOI: 10.1007/s10570-025-06832-0
Xiangjie Chen, Jing Ma, Yu Jiang, Wenhui Tu, Xiaoming Song, Wentao Wang, Haoran Cheng, Xingrong Zhang, Yao Meng

Cellulose nanocrystals (CNCs) self-assemble into cholesteric phase liquid crystals (CPLCs) at a critical concentration in aqueous suspension. The resulting helical structure is retained in the solid-state film, generating left-handed circularly polarized structural color. Optical materials based on CNC CPLCs have attracted extensive interest; however, their assembly is highly sensitive to environmental and interfacial conditions, complicating structural color control. This study investigates the effects of substrate surface properties—surface energy, water absorption, and contact angle—on the self-assembly of CNC photonic thin films. Responsive CNC-based cholesteric films were fabricated by incorporating glucose (Glc) and carbon black (CB) into CNC suspensions and co-assembling the mixture on printing paper via evaporation-induced self-assembly (EISA). The resulting films exhibit a left-handed helical architecture with birefringence and show high humidity response across the ultraviolet (UV) to near-infrared (NIR) range. The CNC/Glc/CB composite films also demonstrate excellent stability and reversibility, offering a promising strategy for applications such as humidity sensing and information encryption.

Graphical Abstract

纤维素纳米晶体(CNCs)在水悬浮液中达到临界浓度时自组装成胆甾相液晶(CPLCs)。所得到的螺旋结构保留在固态薄膜中,产生左旋圆偏振结构色。基于数控CPLCs的光学材料引起了广泛的关注;然而,它们的组装对环境和界面条件高度敏感,使结构颜色控制复杂化。本研究探讨了基材表面特性(表面能、吸水率和接触角)对CNC光子薄膜自组装的影响。将葡萄糖(Glc)和炭黑(CB)加入到CNC悬浮液中,并通过蒸发诱导自组装(EISA)在印刷纸上共同组装,制备了响应性CNC基胆固醇膜。所得到的薄膜呈现出双折射的左旋螺旋结构,并在紫外到近红外范围内表现出高湿度响应。CNC/Glc/CB复合薄膜还具有出色的稳定性和可逆性,为湿度传感和信息加密等应用提供了有前途的策略。图形抽象
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引用次数: 0
Cellulose acetate butyrate/cellulose Janus nanofiber membrane for unidirectional moisture conduction 用于单向导湿的醋酸丁酸纤维素/ Janus纤维素纳米纤维膜
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-10-29 DOI: 10.1007/s10570-025-06827-x
Yindi Yang, Xiaoxiao Zhang, Xinhou Wang, Xiaoxia Sun

Unidirectional conductive wet fiber materials are employed in membrane materials because of their directional transport capability. In this study, a Janus membrane with directional transport function was prepared by electrospinning method using cellulose acetate butyrate (CAB) as the main raw material. In order to obtain a hydrophilic nanofiber membrane, the CAB nanofiber membrane was modified to be hydrophilic, and the modified nanofiber membrane was subjected to analysis of membrane density, porosity, contact angle, and FTIR. Finally, the CAB nanofiber membrane was sprayed onto the modified nanofiber membrane using an electrospinning device to obtain the Janus membrane, and its pore structure and single transport capacity were analyzed. The results show that the Janus membrane exhibits a unidirectional moisture conductivity index R of 1037.53, which reaches Level V, and the asymmetric structure and pore size gradient provide the driving force for the unidirectional moisture conductivity.

单向导电湿纤维材料因其定向传输能力而被广泛应用于膜材料中。本研究以醋酸丁酸纤维素(CAB)为主要原料,采用静电纺丝法制备了具有定向传递功能的Janus膜。为了获得亲水性纳米纤维膜,对CAB纳米纤维膜进行了亲水性改性,并对改性后的纳米纤维膜进行了膜密度、孔隙率、接触角和红外光谱分析。最后,利用静电纺丝装置将CAB纳米纤维膜喷涂到改性纳米纤维膜上,得到Janus膜,并对其孔隙结构和单次输运能力进行了分析。结果表明,Janus膜的单向水分传导性指数R为1037.53,达到V级,不对称结构和孔径梯度为单向水分传导性提供了动力。
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引用次数: 0
Characterization of teff straw fibers and optimization of soda-anthraquinone delignification of the teff straw for pulp production using response surface methodology in view of agricultural waste valorization 基于农业废弃物价值评价的苔麸秸秆纤维表征及苔麸秸秆碱-蒽醌脱木质素工艺优化
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-10-29 DOI: 10.1007/s10570-025-06801-7
Anteneh Marelign Beyene, Kebede Alemu Urgessa

The aim of this research was to investigate the important features of teff straw fibers and its utilization in the pulp and paper industry through soda-anthraquinone pulping process. Morphological characterization indicated the average length of teff straw and the derived indices were comparable to the most non-wood plants and Eucalyptus. The chemical composition analysis of teff straw showed a cellulose content of 39.4%, hemicellulose of 29.6%, lignin of 14%, extractive of 7.2%, and ash content of 6.78. Response surface methodology with central Composite design was used to compare and optimize the effects of cooking temperature 130℃ to 150℃, cooking time 60 to 120 min, active alkali concentration 10 to 20% w/v and 0.20% w/w of anthraquinone based on oven dried teff straw. The responses evaluated were pulp yield and kappa number. The predicted optimized pulping results yielded 64.00% pulp (based on oven-dried teff straw) with a kappa number of 8.28. FTIR analysis confirmed the elimination of the non-cellulosic fiber compositions. The paper hand sheets of 60 g/m2 were prepared from the pulps produced at optimal conditions and tested for its mechanical properties showing breaking length of 4294 m, tensile strength of 11.6 kN/m, tensile index of 42.1 Nm/g, tear index of 5.2 mN.m2/g, burst index of 1.41 kPa.m2/g, and porosity of 19.5 se/100 air. The results indicated the tested morphological, chemical and strength properties were acceptable and made teff straw an alternative material for pulp and paper application.

通过碱-蒽醌制浆工艺,研究了苔草纤维的重要特性及其在制浆造纸工业中的应用。形态学特征表明,苔麸秸秆的平均长度及其衍生指数与大多数非木本植物和桉树相当。化学成分分析表明,苔草秸秆纤维素含量为39.4%,半纤维素含量为29.6%,木质素含量为14%,提取物含量为7.2%,灰分含量为6.78。采用响应面法和中心复合设计,比较并优化了蒸煮温度130℃~ 150℃、蒸煮时间60 ~ 120 min、活性碱浓度10 ~ 20% w/v和0.20% w/w的蒽醌对烘培草秸秆的影响。评价反应为纸浆得率和kappa值。预测优化制浆结果为64.00%(以烘干苔草秸秆为基础),kappa值为8.28。FTIR分析证实了非纤维素纤维成分的消除。以最佳条件下生产的纸浆为原料,制备了60 g/m2的纸浆,并对其力学性能进行了测试,其断裂长度为4294 m,抗拉强度为11.6 kN/m,拉伸指数为42.1 Nm/g,撕裂指数为5.2 mN。m2/g,破裂指数1.41 kPa。M2 /g,气孔率19.5 se/100空气。实验结果表明,该秸秆的形态、化学和强度性能均可接受,可作为纸浆和造纸的替代材料。
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引用次数: 0
Physical, mechanical, and thermal properties of epoxy composites with woven kenaf and kenaf/cotton fabrics 机织红麻和红麻/棉织物环氧复合材料的物理、机械和热性能
IF 4.8 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2025-10-28 DOI: 10.1007/s10570-025-06829-9
Ahmad Safwan Ismail, Mohammad Jawaid, Siti Noorbaini Sarmin, Hassan Fouad, Ramzi Khiari, E. S. Zainudin

Researchers have turned their attention to the potential of lignocellulosic fibre-reinforced composites for various applications. This fibre can take different forms, such as short fibres, long fibres, woven mats, non-woven mats and fabrics. Each form has different properties. This study evaluates the physical, mechanical, dynamic mechanical and thermal properties of woven kenaf (WK) and kenaf/cotton (KC) reinforced bio-epoxy composites. The composites were fabricated using a hand lay-up technique and cured with a hot press. The obtained results show that woven kenaf composites with a 40% fibre loading (WK-FL40: 1.26 g.cm−3) have the highest density, while kenaf/cotton composites (KC-FL35: 8.03%) have the highest void content. Additionally, kenaf/cotton composites exhibit higher water absorption than woven kenaf composites. Under saturated conditions, the highest water absorption is shown by KC-FL40, which is 13.8%. Kenaf/cotton composites have superior mechanical properties correlated to woven kenaf composites, where the best overall mechanical properties are shown by composites KC-FL40 (Tensile strength: 117.95 MPa, Tensile Modulus: 11.23 GPa, Flexural Strength: 154.25 MPa, Flexural Modulus: 9.72 MPa, Impact Strength: 10.42 J/m2). The dynamic mechanical analysis reveals that the storage modulus and peak loss modulus increase with fibre loading, while the tan delta peak decreases with addition of reinforcement. In terms of thermal stability, the incorporation of woven kenaf and kenaf cotton fabric slightly improves thermal stability, with the highest residue at 700 °C shown by composites KC-FL30, which is 20.35. Overall, it can be concluded that kenaf/cotton composites have better overall properties compared to woven kenaf composites. They can be used for various indoor applications, such as food trays for aeroplanes.

研究人员已将注意力转向木质纤维素纤维增强复合材料的各种应用潜力。这种纤维可以采取不同的形式,如短纤维,长纤维,编织垫,无纺布垫和织物。每种表单都有不同的属性。本研究评价了编织红麻(WK)和红麻/棉(KC)增强生物环氧复合材料的物理、力学、动态力学和热性能。复合材料是用手铺技术和热压固化。结果表明,纤维负荷为40% (WK-FL40: 1.26 g.cm−3)的编织红麻复合材料密度最高,而空穴含量为8.03% (KC-FL35: 8.03%)的编织红麻/棉复合材料密度最高。此外,红麻/棉复合材料比编织红麻复合材料具有更高的吸水性。饱和条件下,KC-FL40的吸水率最高,为13.8%。红麻/棉复合材料的力学性能优于编织红麻复合材料,其中KC-FL40复合材料的综合力学性能最佳(拉伸强度:117.95 MPa,拉伸模量:11.23 GPa,抗弯强度:154.25 MPa,抗弯模量:9.72 MPa,冲击强度:10.42 J/m2)。动态力学分析表明,随着纤维加载的增加,存储模量和峰值损耗模量增加,而tan δ峰值随着增强的增加而降低。在热稳定性方面,机麻和麻棉的掺入略微提高了热稳定性,复合材料KC-FL30在700℃时的残留最高,为20.35。综上所述,红麻/棉复合材料的综合性能优于编织红麻复合材料。它们可以用于各种室内应用,例如飞机上的食物托盘。
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引用次数: 0
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