The increasing demand for sustainable and fire-safe textiles has motivated the development of eco-friendly flame-retardant systems. Herein, a fully bio-based flame-retardant was used to improve the flame retardancy of natural cellulosic flax fabric. For this purpose, two coating aqueous solutions including phytic acid (PA) and a clove plant-derived diamine (DA) with 5 and 10% (v/v) concentrates were used for the coating the surface of flax fabrics by a two and four-layer via hand dip-coating process. The results of the scanning electron microscopy (SEM) confirmed the uniform deposition of flame-retardant materials at each coating stage. The thermogravimetric analysis (TGA) revealed a significant enhancement in char residue upon coating. The coated flax fabrics demonstrated a remarkable enhancement in char residue, with PDPD10 (fabric with four layers of PA and DA in 10% concentration) reaching 48% at 800 °C, compared to only 18% for the uncoated fabric. The vertical flame test showed that all coated samples resisted ignition, as PDPD10 exhibited the best flame retardancy, the lowest char length of 7 cm, and no ignition. Pyrolysis-combustion flow calorimetry (PCFC) showed that the peak of heat release rate (pHRR) and total heat release (THR) were reduced by 94 and 91%, respectively, for the PDPD5 (fabric with four layers of PA and DA in 5% concentration), as compared to the pure fabric. The abrasion resistance of the coated flax fabrics significantly improved, with PDPD10 showing over 10,000 rubbing cycles, outperforming the untreated fabric, which lasted only 3200 cycles. The PDPD10 showed a remarkable improvement in tensile strength (40.83%), outperforming the uncoated fabric.
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