Pub Date : 2024-01-15DOI: 10.1177/1478422x231221061
Kexi Liao, Jihui Leng, Yongbo Yan, T. He, Xidi Lv, Xin Liu, Min Qin, Shuai Zhao, Y. F. Cheng
The corrosion in the aqueous environment of CO2–H2S–O2–SO2 is extremely severe, causing frequent failures of pipeline and posing a challenging issue for material selection. This paper drew on excellent standards and past experiences to provide a suitable method for selecting materials. The method consisted of four components: standard primary selection, corrosion evaluation selection, mechanical property selection, and economic final selection. A case study demonstrated that the applicable materials for the environment (total pressure of 1.5 MPa, temperature of 30–120 °C, H2S content of 0.1–1.5%, CO2 content of 8–55%, SO2 content of 0–0.00015% and O2 content of 1–3%) were composed of 2Cr13 or 316L. Additionally, the main control factors for corrosion rate were ranked as follows: O2 > H2S > temperature > CO2 > SO2. And a reduction in mechanical properties was observed for 2Cr13, 316L, and 825 after corrosion.
{"title":"A novel material selection method and application in an aqueous environment containing CO2, H2S, O2, and SO2","authors":"Kexi Liao, Jihui Leng, Yongbo Yan, T. He, Xidi Lv, Xin Liu, Min Qin, Shuai Zhao, Y. F. Cheng","doi":"10.1177/1478422x231221061","DOIUrl":"https://doi.org/10.1177/1478422x231221061","url":null,"abstract":"The corrosion in the aqueous environment of CO2–H2S–O2–SO2 is extremely severe, causing frequent failures of pipeline and posing a challenging issue for material selection. This paper drew on excellent standards and past experiences to provide a suitable method for selecting materials. The method consisted of four components: standard primary selection, corrosion evaluation selection, mechanical property selection, and economic final selection. A case study demonstrated that the applicable materials for the environment (total pressure of 1.5 MPa, temperature of 30–120 °C, H2S content of 0.1–1.5%, CO2 content of 8–55%, SO2 content of 0–0.00015% and O2 content of 1–3%) were composed of 2Cr13 or 316L. Additionally, the main control factors for corrosion rate were ranked as follows: O2 > H2S > temperature > CO2 > SO2. And a reduction in mechanical properties was observed for 2Cr13, 316L, and 825 after corrosion.","PeriodicalId":517061,"journal":{"name":"Corrosion Engineering, Science and Technology: The International Journal of Corrosion Processes and Corrosion Control","volume":"31 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140506588","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-12DOI: 10.1177/1478422x231212960
Yuling Zhang, Qingchao Tian, Deng Xuyan, Xiao Xu, Wang Guofu
An economical 2Cr steel tubing was prepared for application in a certain downhole corrosion condition, and the CO2 corrosion behaviour was investigated by employing the 25Mn2 steel for comparative study. The corrosion films of the two steels under different corrosion conditions were analysed by optical microscope, scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). It is revealed that the corrosion rate of 25Mn2 steel at static solution is about 2.5 times higher than that at the dynamic solution with the flow velocity of 1 m/s, while the corrosion rate of 2Cr steel keeps almost the same. It is found that both steels show two layers of corrosion film at static corrosion, and the corrosion film is mainly composed of FeCO3, α-FeOOH and dotted Fe3C in the inner layer. It is inferred that carbon pickup phenomenon observed in the corrosion film is attributed to the formation of FeCO3, as well as may also be due to phenomenologically the reaction of Fe3C with carbonic acid.
{"title":"The CO2 corrosion behaviour of 25Mn2 and 2Cr steels under certain downhole condition","authors":"Yuling Zhang, Qingchao Tian, Deng Xuyan, Xiao Xu, Wang Guofu","doi":"10.1177/1478422x231212960","DOIUrl":"https://doi.org/10.1177/1478422x231212960","url":null,"abstract":"An economical 2Cr steel tubing was prepared for application in a certain downhole corrosion condition, and the CO2 corrosion behaviour was investigated by employing the 25Mn2 steel for comparative study. The corrosion films of the two steels under different corrosion conditions were analysed by optical microscope, scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). It is revealed that the corrosion rate of 25Mn2 steel at static solution is about 2.5 times higher than that at the dynamic solution with the flow velocity of 1 m/s, while the corrosion rate of 2Cr steel keeps almost the same. It is found that both steels show two layers of corrosion film at static corrosion, and the corrosion film is mainly composed of FeCO3, α-FeOOH and dotted Fe3C in the inner layer. It is inferred that carbon pickup phenomenon observed in the corrosion film is attributed to the formation of FeCO3, as well as may also be due to phenomenologically the reaction of Fe3C with carbonic acid.","PeriodicalId":517061,"journal":{"name":"Corrosion Engineering, Science and Technology: The International Journal of Corrosion Processes and Corrosion Control","volume":"2 2","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140509299","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-12DOI: 10.1177/1478422x231218072
P. Yu, Jianhui Liao, Yitong Zhou, Sheng He
Marine tidal zone is a corrosive environment that has a negative impact on carbon steel. This research investigates the change of mechanical properties and corrosion behaviour of carbon steel specimens subjected to field exposure test and simulation test for 12 and 6 months, respectively. The corrosion behaviour of carbon steel exposed to real marine tidal zone and simulation environment was discussed through morphological observation and corrosion kinetics analysis, in order to reveal the essential reason for the degradation of its mechanical properties. Then the tensile test was performed on the corroded specimens and true stress–strain curves were obtained. In addition, regression equations were derived for the mechanical properties as a function of the degree of corrosion degradation and a constitutive model with time factor for corroded carbon steel is proposed.
{"title":"Analysis of Beibu Gulf tidal zone exposure on properties of carbon steel","authors":"P. Yu, Jianhui Liao, Yitong Zhou, Sheng He","doi":"10.1177/1478422x231218072","DOIUrl":"https://doi.org/10.1177/1478422x231218072","url":null,"abstract":"Marine tidal zone is a corrosive environment that has a negative impact on carbon steel. This research investigates the change of mechanical properties and corrosion behaviour of carbon steel specimens subjected to field exposure test and simulation test for 12 and 6 months, respectively. The corrosion behaviour of carbon steel exposed to real marine tidal zone and simulation environment was discussed through morphological observation and corrosion kinetics analysis, in order to reveal the essential reason for the degradation of its mechanical properties. Then the tensile test was performed on the corroded specimens and true stress–strain curves were obtained. In addition, regression equations were derived for the mechanical properties as a function of the degree of corrosion degradation and a constitutive model with time factor for corroded carbon steel is proposed.","PeriodicalId":517061,"journal":{"name":"Corrosion Engineering, Science and Technology: The International Journal of Corrosion Processes and Corrosion Control","volume":"50 8","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140509738","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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