Pub Date : 2024-07-23DOI: 10.3103/s1068364x2460043x
K. S. Votolin, S. I. Zherebtsov, K. M. Shpakodraev, N. V. Malyshenko
Humous and hymatomelanic acids are obtained by separating humic acids from Kansk-Achinsk and South Ural lignite. The yield of humic material is greatest for naturally oxidized lignite from the Tisul’sk field in Kansk-Achinsk Basin: 60.9% humic acids, 49.6% humous acids, and 11.3% hymatomelanic acids. The acid fractions are characterized by Fourier transform IR (FTIR) and 13C NMR (CPMAS) spectroscopy, as well as elemental and technical analysis. The elemental composition and structural group composition of the humic, humous, and hymatomelanic acids differ significantly. The composition of the humic acids is complex, with aromatic and aliphatic fragments. The hymatomelanic acids consist mainly of aliphatic fragments. The content of carbon and aromatic fragments is higher for humous acids, which are insoluble in alcohol, than for hymatomelanic acids.
{"title":"Hymatomelanic and Humous Acids in Lignite: Spectral Analysis","authors":"K. S. Votolin, S. I. Zherebtsov, K. M. Shpakodraev, N. V. Malyshenko","doi":"10.3103/s1068364x2460043x","DOIUrl":"https://doi.org/10.3103/s1068364x2460043x","url":null,"abstract":"<p>Humous and hymatomelanic acids are obtained by separating humic acids from Kansk-Achinsk and South Ural lignite. The yield of humic material is greatest for naturally oxidized lignite from the Tisul’sk field in Kansk-Achinsk Basin: 60.9% humic acids, 49.6% humous acids, and 11.3% hymatomelanic acids. The acid fractions are characterized by Fourier transform IR (FTIR) and <sup>13</sup>C NMR (CPMAS) spectroscopy, as well as elemental and technical analysis. The elemental composition and structural group composition of the humic, humous, and hymatomelanic acids differ significantly. The composition of the humic acids is complex, with aromatic and aliphatic fragments. The hymatomelanic acids consist mainly of aliphatic fragments. The content of carbon and aromatic fragments is higher for humous acids, which are insoluble in alcohol, than for hymatomelanic acids.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141772490","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-23DOI: 10.3103/s1068364x24600386
G. A. Ulyeva, O. V. Yemelyanova
Nonclinkering coal from the Shubarkol, Kuu-Chek, and Sary Adyr fields in the Karaganda region of Kazakhstan are considered; the types of coal and their properties are determined, and coal samples are subjected to petrographic analysis. Technology for producing special coke from such coal is outlined. The influence of this technology on the properties and microstructure of the reducing agents produced is studied. The reducing agents may be used in the electrothermal production of industrial-grade silicon.
{"title":"Production of Special Coke for Electrothermal Silicon Production from Central Kazakhstan Coal","authors":"G. A. Ulyeva, O. V. Yemelyanova","doi":"10.3103/s1068364x24600386","DOIUrl":"https://doi.org/10.3103/s1068364x24600386","url":null,"abstract":"<p>Nonclinkering coal from the Shubarkol, Kuu-Chek, and Sary Adyr fields in the Karaganda region of Kazakhstan are considered; the types of coal and their properties are determined, and coal samples are subjected to petrographic analysis. Technology for producing special coke from such coal is outlined. The influence of this technology on the properties and microstructure of the reducing agents produced is studied. The reducing agents may be used in the electrothermal production of industrial-grade silicon.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141772491","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-23DOI: 10.3103/s1068364x24600374
A. M. Bizhanov, A. R. Makavetskas
The material composition of magnetic fractions in fly ash and slag from lignite-based thermal power plants is studied. The production of high-quality iron concentrate by magnetic separation is hindered by the high content of Ca, Mg, and Mn oxides in spinels of magnetite type (up to 13% altogether). The magnetic fraction includes a considerable proportion of glassy phase (up to 15%), containing 15–45% Fe2O3. The probable limiting iron content in the final product is 59–60% (84.4–85.8% Fe2O3). The magnetic fraction of the fly ash and slag may be recommended as the iron-bearing component of ore–carbon briquets. Coal based on incompletely burned lignite concentrate without additional treatment is not sufficiently reactive for use as the carbon component of such briquets. It is shown here for the first time that, with appropriate treatment, both components may be used together in ore–carbon briquets suitable for the blast furnace.
{"title":"Ore–Carbon Briquets Derived from Power Plant Ash and Slag","authors":"A. M. Bizhanov, A. R. Makavetskas","doi":"10.3103/s1068364x24600374","DOIUrl":"https://doi.org/10.3103/s1068364x24600374","url":null,"abstract":"<p>The material composition of magnetic fractions in fly ash and slag from lignite-based thermal power plants is studied. The production of high-quality iron concentrate by magnetic separation is hindered by the high content of Ca, Mg, and Mn oxides in spinels of magnetite type (up to 13% altogether). The magnetic fraction includes a considerable proportion of glassy phase (up to 15%), containing 15–45% Fe<sub>2</sub>O<sub>3</sub>. The probable limiting iron content in the final product is 59–60% (84.4–85.8% Fe<sub>2</sub>O<sub>3</sub>). The magnetic fraction of the fly ash and slag may be recommended as the iron-bearing component of ore–carbon briquets. Coal based on incompletely burned lignite concentrate without additional treatment is not sufficiently reactive for use as the carbon component of such briquets. It is shown here for the first time that, with appropriate treatment, both components may be used together in ore–carbon briquets suitable for the blast furnace.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141772493","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24600271
N. S. Manin, V. S. Solodov, A. A. Mikhailova
The introduction of charge stamping requires preliminary laboratory research to determine the parameters with the most influence on the strength of the stamped coal cake and the quality of the final coke. The influence of coal of different metamorphic development on the strength of the stamped briquet is determined. The optimal characteristics of the unstamped batch are established, and the quality of coke produced from stamped batch with an elevated content of poorly clinkering KO coal is assessed in terms of the reactivity CRI and hot strength CSR.
引入装料冲压需要进行初步的实验室研究,以确定对冲压煤饼强度和最终焦炭质量影响最大的参数。确定不同变质程度的煤对冲压煤饼强度的影响。确定了未冲压煤块的最佳特性,并从反应性 CRI 和热强度 CSR 的角度评估了冲压煤块中含有较多凝固性较差的 KO 煤生产的焦炭质量。
{"title":"Charge Stamping at PAO Koks","authors":"N. S. Manin, V. S. Solodov, A. A. Mikhailova","doi":"10.3103/s1068364x24600271","DOIUrl":"https://doi.org/10.3103/s1068364x24600271","url":null,"abstract":"<p>The introduction of charge stamping requires preliminary laboratory research to determine the parameters with the most influence on the strength of the stamped coal cake and the quality of the final coke. The influence of coal of different metamorphic development on the strength of the stamped briquet is determined. The optimal characteristics of the unstamped batch are established, and the quality of coke produced from stamped batch with an elevated content of poorly clinkering KO coal is assessed in terms of the reactivity <i>CRI</i> and hot strength <i>CSR</i>.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141505917","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24701321
Naresh Sharma, H. P. Tiwari
Abstract
Blast furnace operators have achieved a remarkable reduction in coke usage, reaching an optimal level by boosting PCI injection alongside superior coke quality in expansive blast furnace capacities. Technological advancements in blast furnaces have left a profound impact on coke quality. Achieving high injection rates of pulverized coal, maintaining an optimal coke rate, ensuring consistent coke quality, and managing coke costs effectively are achievable only through cutting-edge cokemaking technology. The current landscape of the metallurgical coal market reflects significant technological and techno-commercial shifts compared to past decades. These changes have been diverse over recent decades and will continue to evolve in the future. Thus, it’s imperative to produce desired coke attributes such as coke strength after reaction, coke reactivity index, and M40/M10 ratio to optimize costs and enhance hot metal productivity through the application of appropriate cokemaking techniques. Consequently, selecting the right cokemaking technology stands as a crucial factor in staying competitive within the dynamic global steel market. This study aims to delve into the criteria guiding the selection of optimal cokemaking technology, aiming for high-quality coke production at the most favourable costs, thereby optimizing hot metal expenses. Furthermore, the comparative analysis of various cokemaking technologies, elucidating their pros and cons impacting coke quality and cost, is thoroughly presented. The paper underscores the paramount importance of selecting the right cokemaking technology to yield economically desirable coke quality for effectively operating larger blast furnace capacities.
{"title":"Sustainable Cokemaking Technology: Future Needs for Ironmaking","authors":"Naresh Sharma, H. P. Tiwari","doi":"10.3103/s1068364x24701321","DOIUrl":"https://doi.org/10.3103/s1068364x24701321","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>Blast furnace operators have achieved a remarkable reduction in coke usage, reaching an optimal level by boosting PCI injection alongside superior coke quality in expansive blast furnace capacities. Technological advancements in blast furnaces have left a profound impact on coke quality. Achieving high injection rates of pulverized coal, maintaining an optimal coke rate, ensuring consistent coke quality, and managing coke costs effectively are achievable only through cutting-edge cokemaking technology. The current landscape of the metallurgical coal market reflects significant technological and techno-commercial shifts compared to past decades. These changes have been diverse over recent decades and will continue to evolve in the future. Thus, it’s imperative to produce desired coke attributes such as coke strength after reaction, coke reactivity index, and M40/M10 ratio to optimize costs and enhance hot metal productivity through the application of appropriate cokemaking techniques. Consequently, selecting the right cokemaking technology stands as a crucial factor in staying competitive within the dynamic global steel market. This study aims to delve into the criteria guiding the selection of optimal cokemaking technology, aiming for high-quality coke production at the most favourable costs, thereby optimizing hot metal expenses. Furthermore, the comparative analysis of various cokemaking technologies, elucidating their pros and cons impacting coke quality and cost, is thoroughly presented. The paper underscores the paramount importance of selecting the right cokemaking technology to yield economically desirable coke quality for effectively operating larger blast furnace capacities.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513559","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24600246
N. G. Kolmakov, S. V. Antonov, M. V. Averin
A construction and installation department has been established at PAO Koks so as to eliminate the need for external contractors during construction, repair, and upgrading of the facilities.
科克斯港务局设立了一个建筑和安装部门,以便在设施的建设、维修和升级过程中不再需要外部承包商。
{"title":"Introduction of a Construction and Installation Department at PAO Koks","authors":"N. G. Kolmakov, S. V. Antonov, M. V. Averin","doi":"10.3103/s1068364x24600246","DOIUrl":"https://doi.org/10.3103/s1068364x24600246","url":null,"abstract":"<p>A construction and installation department has been established at PAO Koks so as to eliminate the need for external contractors during construction, repair, and upgrading of the facilities.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513552","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24600337
N. G. Kolmakov, O. B. Nikolaev, V. Yu. Kopylov
The large-scale automation of production at PAO Koks is described.
介绍了 PAO Koks 的大规模自动化生产。
{"title":"Automated Production Control at PAO Koks","authors":"N. G. Kolmakov, O. B. Nikolaev, V. Yu. Kopylov","doi":"10.3103/s1068364x24600337","DOIUrl":"https://doi.org/10.3103/s1068364x24600337","url":null,"abstract":"<p>The large-scale automation of production at PAO Koks is described.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141530437","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24600301
N. G. Kolmakov, V. Yu. Prudnikov, E. V. Morozov
At a certain stage, any large industrial exercise faces the problem of keeping its equipment operational in order to maintain production. Most often, internal maintenance services fill this role, although sometimes the work is outsourced. The approaches adopted at OAO Koks today and during its history are considered.
任何大型工业企业在发展到一定阶段时,都会面临保持设备运转以维持生产的问题。通常情况下,由内部维护服务部门承担这一职责,但有时也会将工作外包。我们将对 OAO Koks 目前和历史上所采用的方法进行研究。
{"title":"Increasing Efficiency at PAO Koks by Developing a Maintenance Service","authors":"N. G. Kolmakov, V. Yu. Prudnikov, E. V. Morozov","doi":"10.3103/s1068364x24600301","DOIUrl":"https://doi.org/10.3103/s1068364x24600301","url":null,"abstract":"<p>At a certain stage, any large industrial exercise faces the problem of keeping its equipment operational in order to maintain production. Most often, internal maintenance services fill this role, although sometimes the work is outsourced. The approaches adopted at OAO Koks today and during its history are considered.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513550","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x24600258
V. V. Malyshenko, D. A. Sychev
Information security in the automated production control system at PAO Koks is discussed. Organizational and engineering aspects of security required to ensure accessibility, integrity, and confidentiality of data in the critical information infrastructure are noted.
讨论了 PAO Koks 自动化生产控制系统的信息安全问题。指出了确保关键信息基础设施中数据的可访问性、完整性和保密性所需的安全组织和工程方面。
{"title":"Information Security in the Automated Production Control System at PAO Koks","authors":"V. V. Malyshenko, D. A. Sychev","doi":"10.3103/s1068364x24600258","DOIUrl":"https://doi.org/10.3103/s1068364x24600258","url":null,"abstract":"<p>Information security in the automated production control system at PAO Koks is discussed. Organizational and engineering aspects of security required to ensure accessibility, integrity, and confidentiality of data in the critical information infrastructure are noted.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513555","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-26DOI: 10.3103/s1068364x2460026x
M. B. Bulaevskaya, O. V. Dymova, N. V. Galchevskaia
The correct choice of a profession and appropriate career guidance are important not only for the prospects of young people but for the development of society. Experience with career guidance for schoolchildren as part of a long-term strategy for cooperation with the region’s educational institutions is described here. The system of career guidance established today at PAO Koks will improve the prestige of the engineering professions in the Kemerovo region of Kuznetsk Basin, attract students to work at the plant, and provide high-quality professional training for young scientists.
正确的职业选择和适当的职业指导不仅对年轻人的前途,而且对社会的发展都很重要。作为与该地区教育机构合作的长期战略的一部分,这里将介绍为在校学生提供职业指导的经验。今天在 PAO Koks 建立的职业指导系统将提高库兹涅茨克盆地克麦罗沃地区工程专业的声望,吸引学生到工厂工作,并为青年科学家提供高质量的专业培训。
{"title":"Career Guidance for Schoolchildren: A New Level of Staff Development for PAO Koks","authors":"M. B. Bulaevskaya, O. V. Dymova, N. V. Galchevskaia","doi":"10.3103/s1068364x2460026x","DOIUrl":"https://doi.org/10.3103/s1068364x2460026x","url":null,"abstract":"<p>The correct choice of a profession and appropriate career guidance are important not only for the prospects of young people but for the development of society. Experience with career guidance for schoolchildren as part of a long-term strategy for cooperation with the region’s educational institutions is described here. The system of career guidance established today at PAO Koks will improve the prestige of the engineering professions in the Kemerovo region of Kuznetsk Basin, attract students to work at the plant, and provide high-quality professional training for young scientists.</p>","PeriodicalId":519,"journal":{"name":"Coke and Chemistry","volume":null,"pages":null},"PeriodicalIF":0.4,"publicationDate":"2024-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141513558","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}