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Competitive Models and Mechanisms of Gasification Reactions on Hydrogen-Rich Smelting Process of Blast Furnace 高炉富氢冶炼过程气化反应的竞争模型与机理
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600186
Xiaowei Fu, Zhijun He, Wenlong Zhan, Junhong Zhang

Blast furnace hydrogen-rich smelting effectively reduces CO2 emissions; however, the introduction of H2 generates H2O within the blast furnace, which influences the gasification reaction of coke. This study investigates the gasification reaction rates of coke in CO2/H2O single gas and CO2–H2O mixed gas atmospheres, employing an analog circuit method to construct the corresponding model. The results indicate that external gas diffusion is the rate-limiting step in the coke gasification process. In a CO2–H2O–N2 (40–20–40%) mixed gas environment, the coke gasification rate is lower than the sum of the rates observed in CO2–N2 (40–60%) and H2O–N2 (20–80%) atmospheres, suggesting a competitive interaction between CO2 and H2O in the gasification reaction of coke. Six different methods were employed to calculate the gasification reaction rates of coke in CO2/H2O single gases and CO2–H2O mixed gases, and the results reveal that method 6 most accurately elucidates their interaction. Additionally, the effect of H2O in the CO2–H2O–N2 mixture on coke gasification is more pronounced than that of CO2. Compared to coke gasification with only H2O, the CO2–H2O mixed gas promotes the conversion of amorphous carbon, reduces the consumption of aromatics, and increases the microcrystalline size.

高炉富氢冶炼有效降低CO2排放;而H2的引入在高炉内生成H2O,影响焦炭的气化反应。本研究考察了焦炭在CO2/H2O单一气体和CO2 - H2O混合气体气氛下的气化反应速率,采用模拟电路的方法建立了相应的模型。结果表明,外部气体扩散是焦炭气化过程中的限速步骤。在CO2 - H2O - n2(40-20-40%)混合气体环境下,焦炭的气化速率低于CO2 - n2(40-60%)和H2O - n2(20-80%)气氛下的气化速率之和,表明CO2和H2O在焦炭气化反应中存在竞争性相互作用。采用6种不同的方法计算了焦炭在CO2/H2O单一气体和CO2 - H2O混合气体中的气化反应速率,结果表明,方法6最准确地解释了它们之间的相互作用。此外,CO2 - H2O - n2混合物中H2O对焦炭气化的影响比CO2更明显。与仅用H2O气化焦炭相比,CO2-H2O混合气体促进了非晶态碳的转化,降低了芳烃的消耗,增加了微晶尺寸。
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引用次数: 0
Minimizing the Environmental Impact of Coal-Fired Power Plants 尽量减少燃煤电厂对环境的影响
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600253
M. A. Modina, B. V. Malozyomov, E. V. Voitovich

The environmental impact of coal-fired power plants is considered. The effect of coal combustion at a thermal power plant on the local area is assessed, and a method is developed for minimizing its impact by using coal of higher quality and optimizing the combustion conditions. Aspects of coal use during the restructuring of Donetsk Basin coal mines are discussed. Types of environmental pollution associated with coal-fired plants are noted. On the basis of engineering prediction and mathematical analysis, the current situation is assessed. Up-to-date information regarding coal mining and the power of thermal power stations in the Donetsk Basin is presented. The trends of environmental indices in the region are reviewed. It is shown that the environmental conditions in coal mining regions may be improved by using coal of higher quality at power plants. Models are proposed for the extracted value of the coal, taking account of electrical generation at thermal power plants. The conclusion is that using coal of higher quality will improve the reliability of power plants and also their economic and environmental performance.

考虑了燃煤电厂对环境的影响。评价了某火电厂燃煤对局部地区的影响,提出了一种采用优质煤和优化燃烧条件来减少燃煤对局部地区影响的方法。讨论了顿涅茨克盆地煤矿改造过程中煤炭使用的各个方面。指出了与燃煤电厂有关的环境污染类型。在工程预测和数学分析的基础上,对现状进行了评价。介绍了顿涅茨克盆地有关煤炭开采和火力发电站的最新信息。回顾了该地区环境指数的变化趋势。结果表明,电厂采用优质煤可以改善矿区的环境条件。考虑火力发电厂的发电量,提出了煤的提取值模型。结论是,使用高质量的煤将提高电厂的可靠性,并提高电厂的经济和环境绩效。
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引用次数: 0
Coke Production from Heavy Tar Fractions of West Siberian Petroleum and Disposal of Noncommercial Fractions 西西伯利亚石油重质焦油馏分制焦及非商业馏分的处理
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600241
B. S. Zhirnov, A. V. Suslikov, E. S. Demidenko, V. P. Demidenko

The delayed coking of heavy petroleum residues is studied with a view to greater processing of petroleum. Means of making greater use of petroleum coke are considered. The most promising approach to disposing of noncommercial tar fractions is to form composites with binder. Coking of heavy tar from West Siberian oil in the laboratory at 475–500°C results in the following material balance: 55–62% distillates and 22–28% petroleum coke. Characteristics of petroleum coke such as the ash content, total moisture content, sulfur content, and yield of volatiles are determined. The strength of composites based on petroleum coke fines and various binders (petroleum pitch, heavy tar, bitumen) is determined. The best and least expensive binder is bitumen with a softening point of 62°C. The dependence of the clinkering ability (Roga index RI) on the bitumen content in the composite with petroleum coke (in the range from 0 : 1 to 1.75 : 1) is studied. According to the results, the clinkering index meets the standard requirements (RI > 50) when the bitumen content is 20–50 wt %.

对重质石油渣油的延迟焦化进行了研究,以期对石油进行更大的加工。研究了提高石油焦利用率的方法。处理非商业焦油馏分最有前途的方法是与粘合剂形成复合材料。西西伯利亚石油的重焦油在实验室中在475-500°C下焦化,得到以下物质平衡:55-62%的馏分和22-28%的石油焦。测定了石油焦的灰分含量、总水分含量、硫含量和挥发物收率等特性。测定了以石油焦粉和各种粘结剂(石油沥青、重焦油、沥青)为基础的复合材料的强度。最好和最便宜的粘合剂是沥青,其软化点为62°C。研究了石油焦复合材料中沥青含量(0∶1 ~ 1.75∶1)对其熟化能力(Roga指数RI)的影响。结果表明,当沥青掺量为20 ~ 50% wt %时,其熟化指数满足标准要求(RI > 50)。
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引用次数: 0
Needle Coke Production from High-Temperature Cracking Residue 高温裂化渣生产针状焦
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600228
A. S. Zaporozhchenko, V. V. Bessonov, S. V. Dronov

The production of needle coke from high-temperature cracking residue enriched with alkylated naphthalenes is considered, at different coking pressures. Physicochemical characteristics of the products are presented. The chemical composition of the raw materials and the coking distillate is determined by chromatography and mass spectrometry.

研究了在不同焦化压力下,以含烷基化萘的高温裂化渣油为原料生产针状焦的工艺。介绍了产品的理化特性。原料和焦化馏出物的化学成分由色谱法和质谱法测定。
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引用次数: 0
Study on the Coal Quality Characteristics of a Gas Coal in Russia 俄罗斯某气煤的煤质特征研究
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600113
Feiping Huang, Jun Zou, Weirun Lan, Jian Zhou, Hongming Fang

The quality of a Russian gas coal was analyzed, including its caking index, coke optical texture, and the coke quality parameters for the single coal. Its influence on the properties of coal blends and the resulting coke quality was also evaluated. A comparison was made between this Russian gas coal and a gas coal from Shanxi. Although their volatile matter contents, caking indices, and vitrinite reflectance values were similar, significant differences were observed in the optical texture of the coke and the coke quality parameters. The correlations between quality indices for imported coal differed from those for domestic coal. Therefore, it is necessary to distinguish between coal qualities and coal types in order to optimize blending costs and maintain coke quality.

对俄罗斯某气煤进行了质量分析,包括其结块指数、焦炭光学结构和单煤焦炭质量参数。还评价了其对混煤性能和焦炭质量的影响。并将这种俄罗斯产的气煤与山西产的一种气煤进行了比较。焦炭的挥发分含量、结块指数和镜质组反射率值相似,但焦炭的光学结构和焦炭的质量参数存在显著差异。进口煤质量指标与国产煤质量指标之间的相关性存在差异。因此,为了优化配煤成本,保持焦炭质量,有必要对煤质和煤种进行区分。
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引用次数: 0
Plastic Properties of Kuznetsk Basin Coal 库兹涅茨克盆地煤的塑性特性
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600204
V. A. Klimchuk, V. S. Solodov, A. P. Kozlov, T. G. Cherkasova

The plastic properties of coal samples are determined in order to establish a new method of formulating coking batch. The new approach is based not only on the quantity of plastic mass formed but also on the temperature at which it begins to form and the temperatures of maximum plasticity and hardening.

通过对煤样塑性性能的测定,建立了焦化料配方的新方法。新方法不仅基于形成的塑性质量的数量,而且还基于它开始形成的温度和最大塑性和硬化的温度。
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引用次数: 0
Influence of the Granulometric Composition of Coking Batch on Coke Quality 焦化料颗粒组成对焦炭质量的影响
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600216
E. V. Karunova, O. A. Kalko, I. V. Sorokina

Production factors influencing coke strength are considered. The influence of the fractional composition of the coal batch on the hot strength of the coke is assessed in the laboratory of coke chemistry at Severstal’s Technological Development Center. Experiments show that the hot strength of the coke declines linearly with increase in content of the <0.5 mm fraction in the coal batch. The hot strength CSR of the coke declines by 0.35% with each 1% increase in content of the <0.5 mm fraction in the coal batch.

考虑了影响焦炭强度的生产因素。在Severstal技术开发中心的焦炭化学实验室中,评估了煤的分级组成对焦炭热强度的影响。实验表明,焦炭的热强度随煤堆中<;0.5 mm掺量的增加而线性下降。焦炭中<;0.5 mm组分含量每增加1%,焦炭的热强度CSR下降0.35%。
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引用次数: 0
Research on Biomass Blended Coal Combustion 生物质混煤燃烧研究
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X25600162
Lei Bao, Qing-hai Pang, Zhi-jun He, Jun-hong Zhang

The mixed combustion experiments of biomass with varying particle sizes and pulverized coal (PC) were conducted using a thermogravimetric analyzer. The results indicated notable differences in the impact of biomass particle sizes on mixed combustion. Particularly, straw (X) exhibited better promotion than bamboo (Y), with X1 and D showing the most favorable mixed combustion effects. On the other hand, Y relatively enhanced the combustion of Y2 and Y3. Analysis of the evolution of biomass functional group structure during the combustion process revealed that aliphatic hydrocarbons and C=C bands remained more stable at the initial stages of combustion, while aromatic hydrocarbons exhibited relative stability throughout the entire combustion process. During the decomposition of aromatic and aliphatic hydrocarbons, the fluctuations in the ratios of generated –CH3 and –CH3 of new radicals were minimal. However, there was a general trend of gradual reduction in the length of the aliphatic branch as the combustion time increased. Micro-characterization analysis demonstrated that during the degassing process of pulverized coal, pyrolysis reactions occurred, leading to the breakdown of oxygen-containing small molecules and aliphatic rings within aromatic structures present in the coal. The addition of biomass expedited the pyrolysis of pulverized coal and facilitated the graphitization process. Subsequent addition of bituminous coal resulted in an increase in stacking height, leading to a more orderly arrangement of carbon atoms.

采用热重分析仪对不同粒径的生物质和煤粉进行了混合燃烧实验。结果表明,生物质颗粒大小对混合燃烧的影响存在显著差异。其中,秸秆(X)的促进效果优于竹(Y),其中X1和D的混合燃烧效果最好。另一方面,Y相对增强了Y2和Y3的燃烧。对燃烧过程中生物质官能团结构的演化分析表明,脂肪烃和C=C基团在燃烧初期较为稳定,而芳香烃在整个燃烧过程中表现出相对稳定的特征。在芳烃和脂肪烃的分解过程中,新自由基生成-CH3和-CH3的比例波动最小。然而,随着燃烧时间的增加,脂肪支长度有逐渐减少的总体趋势。微表征分析表明,煤粉在脱气过程中发生热解反应,导致煤中存在的芳香族结构中的含氧小分子和脂肪环被分解。生物质的加入加速了煤粉的热解,促进了石墨化过程。随后加入烟煤,堆垛高度增加,碳原子排列更加有序。
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引用次数: 0
Eco-Friendly Large-Scale Production of Reduced Graphene Oxide (rGO) from Dry Coconut Shells for the Removal of Direct Blue 86 Pollutant 从干椰子壳中大规模生产还原氧化石墨烯(rGO)以去除直接蓝86污染物
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X24601136
Animesh Dubey, Krishna Kanta Samanta, Rajalingham Thangavel, Diwakar Kumar, Jitendra K. Pandey

In the current study, reduced graphene oxide (rGO) based on coconut shell waste was successfully synthesized using the carbonization method to remove Direct Blue 86 (DB86) pollutant dye from an aqueous solution. As per our knowledge, this is the first report where coconut shell-based rGO was used to remove DB86. Several state-of-the-art analytical techniques like XRD, XPS, UV–Vis, FTIR, Raman spectroscopy, BET, and TEM were performed to thoroughly characterize as-prepared rGO. The XRD analysis shows dominant peaks at 2θ of 23.39°, 43.15° and 46.40°. FTIR spectroscopy shows compounds' functional groups. XPS C1s spectrum shows a major peak at 284.6 eV corresponding to graphitic carbon and the sp2C shows a major peak at 283.2 eV. Raman spectra show the ID/IG intensity ratio of 0.73. Through HRTEM analysis the interplanar distance comes out to be 0.29 nm. The obtained specific surface area of rGO was ~273 m2/g using BET analysis. These analytical outcomes confirmed the formation of rGO. Further, the synthesized rGO was assessed for its dye removal efficacy using DB86 aqueous solution. The as-prepared rGO samples showed a significant dye removal efficiency of approximately 76% after 60 min of incubation, which might be due to the chemical interactions with dye molecules. The result of post-adsorption characterization study demonstrates that rGO almost retained its chemical properties, indicating its stability after adsorption. Subsequently, rGO can be successfully synthesized on a large scale using this renewable natural waste material (i.e., coconut shell waste) by carbonization method which could be used for wastewater treatment.

本研究以椰子壳废料为原料,采用炭化法成功合成了还原氧化石墨烯(rGO),以去除水溶液中的直接蓝86 (DB86)污染染料。据我们所知,这是第一份使用椰子壳基还原氧化石墨烯去除DB86的报告。采用XRD、XPS、UV-Vis、FTIR、拉曼光谱、BET和TEM等先进分析技术对制备的氧化石墨烯进行了全面表征。XRD分析表明,在23.39°、43.15°和46.40°的2θ处有优势峰。FTIR光谱显示了化合物的官能团。XPS C1s光谱在284.6 eV处有一个主峰,对应石墨碳,sp2C光谱在283.2 eV处有一个主峰。拉曼光谱显示ID/IG强度比为0.73。经HRTEM分析,其面间距为0.29 nm。BET分析得到的氧化石墨烯比表面积为~273 m2/g。这些分析结果证实了还原氧化石墨烯的形成。进一步,用DB86水溶液评价了合成的还原氧化石墨烯对染料的去除效果。经过60分钟的孵育,制备的还原氧化石墨烯样品显示出约76%的显著染料去除效率,这可能是由于与染料分子的化学相互作用。吸附后表征研究结果表明,还原氧化石墨烯基本保持了其化学性质,表明其吸附后的稳定性。随后,利用这种可再生的天然废料(即椰子壳废料),通过炭化法成功地大规模合成了还原氧化石墨烯,并可用于废水处理。
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引用次数: 0
Influence of Gases on the Thermal Destruction of Coal 气体对煤热破坏的影响
IF 0.5 Q4 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.3103/S1068364X2560023X
S. A. Semenova, Yu. F. Patrakov, A. V. Yarkova

The reaction of coal with gases complicates its extraction and processing. In particular, nitrogen and carbon dioxide are used to localize and extinguish underground fires and warehouse fires. On heating coal aggregations, different gases may have very different effects on coal’s organic mass. Thermogravimetric analysis reveals individual stages in the decomposition of coal and permits prediction of its behavior in the presence of gases. In the present work, the reactivity of coal’s organic mass on pyrolysis in inert gas (nitrogen), oxidizing gas (oxygen), and redox gas (CO2) is assessed. The coal samples employed are of limited and moderate metamorphic development; they are susceptible to oxidation and self-ignition in coal beds, in storage, and in transportation. Thermogravimetric analysis indicates that, if oxygen is present, it will be adsorbed, with increase in the sample mass in the range 150–350°C. On that basis, the risk of coal oxidation and self-ignition may be assessed. In the presence of nitrogen and carbon dioxide but not oxygen, reducing reactions predominate, with the formation of solid carbon residue. In contrast to pyrolysis in inert gas (nitrogen), pyrolysis in carbon dioxide is accompanied by gasification, with increase in the coal’s mass loss at low and moderate temperatures.

煤与气体的反应使煤的开采和加工变得复杂。特别是氮气和二氧化碳用于定位和扑灭地下火灾和仓库火灾。在加热煤的团聚体时,不同的气体对煤的有机质量的影响可能有很大的不同。热重分析揭示了煤分解的各个阶段,并允许预测煤在有气体存在时的行为。在本工作中,评价了煤的有机质在惰性气体(氮气)、氧化气体(氧气)和氧化还原气体(CO2)中的热解反应性。所用煤样变质发育程度有限,中等;它们在煤层、储存和运输中容易氧化和自燃。热重分析表明,在150-350°C范围内,随着样品质量的增加,氧气将被吸附。在此基础上,可以评估煤氧化和自燃的风险。在有氮气和二氧化碳存在但没有氧气的情况下,还原反应占主导地位,形成固体碳渣。与惰性气体(氮气)中的热解不同,在二氧化碳中的热解伴随着气化,在中低温下煤的质量损失增加。
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引用次数: 0
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