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Monitoring elastoplastic deformation in ductile metallic materials using sideband peak count - index (SPC-I) technique 利用边带峰值计数指数(SPC-I)技术监测延性金属材料的弹塑性变形
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-07-11 DOI: 10.1115/1.4062930
Guangdong Zhang, Xiongbing Li, Tianji Li, T. Kundu
Ductile metallic materials such as aluminum alloy, brass and steel are widely used in engineering structures. Monitoring elastoplastic deformation in these materials is important for structural health monitoring (SHM) for ensuring the safety of structures made of metallic materials. This paper presents a newly developed and promising nonlinear ultrasonic (NLU) technique called Sideband Peak Count - Index (or SPC-I) for monitoring the early stages of elastoplastic deformation in ductile metallic alloy Al6061. Experimental results presented in this paper shows that in the elastic range of the Al6061 SPC-I values show slight changes may be due to the inherent inhomogeneities (imperfect grain boundaries or dislocations at the grain boundaries under loadings) of Al6061. Then the SPC-I value changes rapidly as the material enters the plastic range zone. Compared to the linear ultrasonic (LU) parameters (wave velocity and attenuation changes) the SPC-I shows noticeable advantage (higher sensitivity) for monitoring the early stages of the elastoplastic deformation in these ductile metallic specimens investigated in this study. It is concluded that SPC-I technique is useful for monitoring deformations in ductile metallic materials, especially in their plastic zone. This work extends the applicability of the SPC-I technique for monitoring elastoplastic deformations in metallic specimens that has not been reported in earlier works and can provide some guidelines for SHM related to elastoplastic deformation in metallic structures.
延展性金属材料如铝合金、黄铜、钢等广泛应用于工程结构中。监测这些材料的弹塑性变形对结构健康监测(SHM)具有重要意义,可以保证金属材料结构的安全。本文提出了一种最新发展的、具有发展前景的非线性超声技术——边带峰值计数指数(SPC-I),用于监测延性金属合金Al6061弹塑性变形的早期阶段。本文的实验结果表明,在Al6061的弹性范围内,SPC-I值的微小变化可能是由于Al6061固有的不均匀性(不完善的晶界或加载时晶界处的位错)。然后,随着材料进入塑性范围区,SPC-I值迅速变化。与线性超声(LU)参数(波速和衰减变化)相比,SPC-I在监测这些延性金属试样弹塑性变形的早期阶段显示出明显的优势(更高的灵敏度)。结果表明,SPC-I技术可用于监测韧性金属材料的变形,特别是塑性区的变形。这项工作扩展了SPC-I技术在监测金属试样弹塑性变形方面的适用性,这在以前的工作中没有报道过,并且可以为与金属结构弹塑性变形相关的SHM提供一些指导。
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引用次数: 0
Unbalance Bearing Fault Identification Using Highly Accurate Hilbert-Huang Transform Approach 基于高精度Hilbert-Huang变换方法的不平衡轴承故障识别
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-07-11 DOI: 10.1115/1.4062929
V. G. Salunkhe, S. Khot, R. Desavale, Nitesh P. Yelve
The dynamic characteristics of rolling element bearings are strongly related to their geometric and operating parameters, most importantly the bearing unbalance. Modern condition monitoring necessitates the use of intrinsic mode functions (IMFs) to diagnose unbalance bearing failure. This paper presents an Hilbert–Huang transform (HHT) method to diagnose the unbalanced rolling bearing faults of rotating machinery. To initially reduce the noise levels with slight signal distortion, the noises of the sample in normal and unbalanced fault states are measured and denoised using the wavelet threshold approach. The complex vibration signatures are decomposed into finite IMFs with ensemble empirical mode decomposition technique. Fast Fourier techniques (FFT) are employed to extract the vibration responses of bearings that are artificially damaged using electrochemical machining on a newly established test setup for rotor disc bearings. The similarities between the information-contained marginal Hilbert spectra can be used to diagnose rotating machinery bearing faults. The data marginal Hilbert spectra of Mahalanobis and cosine index are compared to determine the fault indicator index's similarity score. The HHT models simplicity enhanced the precision of diagnosis correlated to the results of the experiments with weak fault characteristic signals. The effectiveness of the proposed approach is evaluated with several theoretical models from the literature. The HHT approach is experimentally proven with unbalance diagnosis and capable of classifying marginal Hilbert spectra distribution. Because of its superior time-frequency characteristics and pattern identification of marginal Hilbert spectra and fault indicator indices, the newly stated HHT can process nonlinear, non-stationary, and even transient signals. The findings demonstrate that the suggested method is superior in terms of unbalance fault identification accuracy for monitoring the dynamic stability of industrial rotating machinery.
滚动轴承的动态特性与其几何参数和运行参数密切相关,其中最重要的是轴承不平衡。现代状态监测需要使用内禀模态函数(IMFs)来诊断不平衡轴承故障。提出了一种基于Hilbert-Huang变换(HHT)的旋转机械滚动轴承不平衡故障诊断方法。为了初步降低信号畸变较小的噪声水平,测量了正常和不平衡故障状态下样本的噪声,并采用小波阈值方法去噪。采用集合经验模态分解技术,将复杂振动特征分解为有限分量。在新建立的转子盘轴承试验装置上,采用快速傅立叶技术(FFT)提取了电化学加工人为损坏轴承的振动响应。含有信息的边缘希尔伯特谱之间的相似性可用于旋转机械轴承故障的诊断。比较马氏体和余弦指数的数据边际希尔伯特谱,确定故障指标指数的相似度得分。HHT模型的简便性提高了故障特征信号较弱的实验结果的诊断精度。本文用文献中的几个理论模型对所提出方法的有效性进行了评估。实验证明,HHT方法具有不平衡诊断和边缘希尔伯特谱分布分类的能力。由于其优越的时频特性、边缘希尔伯特谱和故障指示指标的模式识别能力,新提出的HHT可以处理非线性、非平稳甚至瞬态信号。结果表明,该方法对工业旋转机械的动态稳定性监测具有较高的不平衡故障识别精度。
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引用次数: 1
Evaluation of Early-Stage Fatigue Damage in Metal Plates Using Quasi-Static Components of Low-Frequency Lamb Waves 用低频Lamb波准静态分量评价金属板的早期疲劳损伤
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-06-13 DOI: 10.1115/1.4062651
Kun Wu, Caibin Xu, Mingxi Deng
Abstract Nonlinear Lamb waves including second harmonic and acoustic-radiation-induced quasi-static components (QSC) have a potential for accurately evaluating early-stage fatigue damage. Most previous studies focus on second-harmonic-based techniques that require phase velocity matching and are hard to isolate interferences from ultrasonic testing systems. The aforementioned requirement and deficiency limit applications of the second-harmonic-based techniques. In this study, a QSC-based technique of low-frequency Lamb waves is proposed for early-stage fatigue damage evaluation of metal plates, which does not need to require phase velocity matching and can remove interferences from ultrasonic testing systems. Both in simulations and in experiments, the primary Lamb wave mode at a low frequency that meets approximate group velocity matching with the generated QSC is selected. In finite element simulations, different levels of material nonlinearities by changing the third-order elastic constants are used to characterize levels of fatigue damage. Numerical results show that the magnitude of the generated QSC pulse increases with the levels of fatigue damage. Early-stage fatigue damage in aluminum plates with different fatigue cycles is further experimentally evaluated. The generated QSC pulse is extracted from received time-domain signals using the phase-inversion technique and low-pass digital filtering processing. The curve of the normalized relative acoustic nonlinearity parameter versus the cyclic loading number is obtained. Numerical simulations and experimental results show that the early-stage fatigue damage in aluminum plates can effectively be evaluated using the QSC generated by low-frequency Lamb waves.
非线性Lamb波包括二次谐波和声辐射诱导的准静态分量(QSC),具有准确评估早期疲劳损伤的潜力。大多数先前的研究都集中在基于二次谐波的技术上,这些技术需要相速度匹配,并且很难从超声波检测系统中隔离干扰。上述要求和不足限制了二次谐波技术的应用。本研究提出了一种基于qsc的低频Lamb波早期疲劳损伤评估技术,该技术不需要相速度匹配,并且可以消除超声检测系统的干扰。在仿真和实验中,选择了与生成的QSC近似群速度匹配的低频Lamb波主模式。在有限元模拟中,通过改变三阶弹性常数的不同程度的材料非线性来表征疲劳损伤的程度。数值结果表明,随着疲劳损伤程度的增加,所产生的QSC脉冲的幅度增大。进一步对不同疲劳循环次数下铝板的早期疲劳损伤进行了实验研究。通过相位反转技术和低通数字滤波处理,从接收到的时域信号中提取产生的QSC脉冲。得到了归一化声学相对非线性参数随循环加载次数的变化曲线。数值模拟和实验结果表明,利用低频兰姆波产生的QSC可以有效地评价铝板的早期疲劳损伤。
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引用次数: 0
Incipient Fault Point Detection Based on Multiscale Diversity Entropy 基于多尺度多样性熵的早期故障点检测
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-05-25 DOI: 10.1115/1.4062622
S. Ekwaro-Osire, Nazir Laureano Gandur, Camilo Alberto Lopez-Salazar
If the incipient fault (IF) point is not corrected, it may imply a poor prognostic framework, a false value of remaining useful life (RUL), and unexpected catastrophic failure. The use of the concept of multiscale diversity entropy (MDE) in the context of predicting IF is a novel area that has yet to be fully explored. Since MDE is commonly used for measuring a system's dynamic complexity from a signal, it is worth exploring for predicting IF. Can MDE be used to develop a framework to predict the IF of a system? This study developed a new framework to determine the IF. The performance of the framework was demonstrated on bearing data and battery data. Additionally, the results of this study were compared with another methodology, widely used for predicting IF. In conclusion, this new methodology produces a more accurate prediction of IF because of the physical principles associated with MDE.
如果初始故障(If)点没有得到纠正,则可能意味着不良的预测框架、错误的剩余使用寿命(RUL)值以及意外的灾难性故障。多尺度多样性熵(MDE)的概念在中频预测中的应用是一个尚未充分探索的新领域。由于MDE通常用于从信号中测量系统的动态复杂性,因此值得探索预测中频。MDE可以用来开发一个框架来预测系统的中频吗?本研究开发了一个新的框架来确定IF。在轴承数据和电池数据上验证了该框架的性能。此外,本研究的结果与另一种广泛用于预测IF的方法进行了比较。总之,由于与MDE相关的物理原理,这种新方法可以更准确地预测IF。
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引用次数: 0
Deep learning-based denoising of acoustic images generated with point contact method 基于深度学习的点接触声图像去噪
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-05-12 DOI: 10.1115/1.4062515
Suyog Jadhav, Ravali Kuchibhotla, Krishna Agarwal, A. Habib, Dilip K. Prasad
The versatile nature of ultrasound imaging finds applications in various fields. A point contact excitation and detection method is generally used for visualizing the acoustic waves in Lead Zirconate Titanate (PZT) ceramics. Such an excitation method with a delta pulse generates a broadband frequency spectrum and wide directional wave vector. The presence of noise in the ultrasonic signals severely degrades the resolution and image quality. Deep learning-based signal and image denoising has been demonstrated recently. This paper bench-marked and compared several state-of-the-art deep learning image denoising methods with the classical denoising methods. The best-performing deep learning models are observed to be performing at par or, in some cases, even better than the classical methods on ultrasonic images. We further demonstrate the effectiveness and versatility of the deep learning-based denoising model for the unexplored domain of ultrasound/ultrasonic data. We conclude with a discussion on selecting the best method for denoising ultrasonic images. The impact of this work may help ultrasound-based defects identification equipment manufacturers to adopt a deep learning-based denoising model for more wider and versatile use.
超声成像的多用途特性在各个领域都有应用。对于锆钛酸铅(PZT)陶瓷中的声波,一般采用点接触激发检测方法。这种具有δ脉冲的激励方法产生宽带频谱和宽定向波矢量。超声信号中噪声的存在严重降低了图像的分辨率和质量。基于深度学习的信号和图像去噪最近得到了证明。本文对几种最先进的深度学习图像去噪方法与经典去噪方法进行了基准测试和比较。据观察,表现最好的深度学习模型在超声图像上的表现与传统方法相当,在某些情况下甚至比传统方法更好。我们进一步证明了基于深度学习的超声/超声数据去噪模型在未探索领域的有效性和通用性。最后讨论了超声图像去噪方法的选择问题。这项工作的影响可能有助于基于超声波的缺陷识别设备制造商采用基于深度学习的去噪模型,以获得更广泛和通用的应用。
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引用次数: 1
Leveraging Full Field Deformation Measurements in Computational Modeling of Damage 利用全场变形测量损伤计算模型
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-04-11 DOI: 10.1115/1.4062291
Sara Schlenker, E. Tekerek, A. Kontsos
Advances in sensing and nondestructive evaluation methods have increased the interest in developing data-driven modeling and associated computational workflows for model-updating, in relation also to a variety of emerging digital twin applications. In this context, of particular interest in this investigation are transient effects that lead to or are caused by deformation instabilities, typically found in the cases of complex material behavior or in interactions between material and geometry. In both cases, deformation localizations are observed which are typically also related to damage effects. This manuscript describes a novel framework to incorporate deformation data into a finite element model (FEM) that has been formulated using non-local mechanics and is capable of receiving such data and using it to describe the development of localizations. Specifically, experimentally measured full field displacement data is used as an input in FEM as an ad-hoc boundary condition at any or every node in the body. To achieve this goal, a plasticity model which includes a spatially averaged non-local hardening parameter in the yield criterion is used to account for associated numerical instabilities and mesh dependence. Furthermore, the introduction of a length scale parameter into the constitutive law allows the connection between material behavior, geometry and localizations. Additional steps remove the experimental data and evolve the computational predictions forward in time. Both one and three-dimensional boundary value problems are used to present results obtained by the proposed framework, while comments are made in terms of its potential uses.
传感和无损评估方法的进步增加了开发数据驱动建模和相关的模型更新计算工作流程的兴趣,也涉及到各种新兴的数字孪生应用。在这种情况下,本研究特别感兴趣的是导致变形不稳定性或由变形不稳定性引起的瞬态效应,通常在复杂材料行为或材料与几何结构相互作用的情况下发现。在这两种情况下,观察到的变形局部化通常也与损伤效应有关。本文描述了一种新的框架,将变形数据纳入使用非局部力学制定的有限元模型(FEM),能够接收此类数据并使用它来描述局部化的发展。具体地说,实验测量的全场位移数据被用作有限元的输入,作为实体中任何或每个节点的特设边界条件。为了实现这一目标,在屈服准则中包含空间平均非局部硬化参数的塑性模型被用来解释相关的数值不稳定性和网格依赖性。此外,在本构律中引入长度尺度参数允许材料行为,几何形状和局部化之间的联系。附加步骤删除实验数据并及时发展计算预测。本文使用一维和三维边值问题来展示所提出的框架所获得的结果,同时对其潜在用途进行了评论。
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引用次数: 0
Fault Diagnostics and Faulty Pattern Analysis of High-Speed Roller Bearings Using Deep Convolutional Neural network 基于深度卷积神经网络的高速滚动轴承故障诊断与故障模式分析
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-30 DOI: 10.1115/1.4062252
M. Rathore, S. Harsha
In this paper, vibration-based fault diagnostics and response classification have been done for defective high-speed cylindrical bearing operating under unbalance rotor conditions. An experimental study has been performed to capture the vibration signature of faulty bearings in the time domain and for different speeds of the unbalanced rotor. Two-dimensional phase trajectories are generated by estimating the time delay and embedding dimension corresponding to vibration signatures. Qualitative analysis involves the implementation of a Deep Convolutional Neural Network (DCNN) utilizing the phase portraits as input to classify the nonlinear vibration responses. Comparison with state-of-art classifiers such as ANN, DNN, and KNN is presented based on classification accuracy values. Thus, the values obtained are 61.12%, 66.62%, 71.85%, and 98.85% for ANN, DNN, KNN, and DCNN, respectively. Hence, the proposed intelligent classification model accurately identifies the dynamic behavior of bearing under unbalanced rotor conditions.
本文对转子不平衡状态下高速圆柱轴承故障进行了基于振动的故障诊断和响应分类。针对不平衡转子在不同转速下故障轴承的时域振动特征进行了实验研究。通过估计振动特征对应的时间延迟和嵌入维数,生成二维相位轨迹。定性分析涉及到深度卷积神经网络(DCNN)的实现,利用相位肖像作为输入来分类非线性振动响应。基于分类精度值,与ANN、DNN和KNN等分类器进行了比较。因此,ANN、DNN、KNN和DCNN分别为61.12%、66.62%、71.85%和98.85%。因此,所提出的智能分类模型能够准确识别转子不平衡状态下轴承的动态行为。
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引用次数: 0
Contactless evaluation of stress in anisotropic metallic plates using nonlinear electromagnetic acoustic resonance technique 非线性电磁声共振技术对各向异性金属板应力的非接触评价
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-30 DOI: 10.1115/1.4062253
Weibin Li, Yi Hu, Tianze Shi, M. Deng
In this paper, a contactless nonlinear acoustic method is developed for the evaluation of stress states in anisotropic metallic plates by combination of electromagnetic acoustic resonance (EMAR) technique and higher harmonic generation. Electromagnetic transducers (EMATs) designed and applied for exciting and receiving ultrasonic signals can maintain the coupling condition consistently on the measure of higher harmonics generated. EMAR provides sufficient magnitude of signals for higher harmonics generated. In addition, conventional EMAR technique based on the measurement of shear wave velocity and attenuation within a certain frequency range, is also carried out in the specimens. Effect of stress on the higher harmonic generation is explored and discussed. It is found that nonlinear parameters measured by nonlinear EMAR method change significantly versus the increase of external tension stress loadings, whereas the variations of linear acoustic parameters measured are negligible. In addition, the obtained results clearly indicate that the variation of the measured acoustic nonlinear parameters versus external stresses is direction-depended in anisotropic materials. The contactless nonlinear acoustic technique combines the feature of EMAR with the merit of higher harmonic generation, providing an effective means for stress evaluation in weakly anisotropic materials with improved reliability and sensitivity over linear ones.
本文将电磁声共振技术与高次谐波技术相结合,提出了一种评价各向异性金属板应力状态的非接触非线性声学方法。设计并应用于超声信号激励和接收的电磁换能器能够在产生的高次谐波测量上保持耦合状态的一致性。EMAR为产生更高的谐波提供了足够的信号幅度。此外,还在试件中进行了基于测量一定频率范围内横波速度和衰减的常规EMAR技术。探讨了应力对高次谐波产生的影响。研究发现,非线性EMAR法测量的非线性参数随外拉应力载荷的增加而发生显著变化,而测量的线性声学参数的变化可以忽略不计。此外,得到的结果清楚地表明,在各向异性材料中,测量的声学非线性参数随外应力的变化是方向依赖的。非接触非线性声学技术结合了EMAR的特点和高次谐波产生的优点,为弱各向异性材料的应力评估提供了一种有效的手段,比线性方法具有更高的可靠性和灵敏度。
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引用次数: 0
Comprehensive correlations for small punch test response post-processing toward preserved mechanical strength estimation 小冲床试验响应后处理的综合相关性对保留的机械强度估计
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-08 DOI: 10.1115/1.4062093
Pruthvish Patel, BK Patel
The Small Punch Test (SPT) approach is a miniature specimen testing technique to estimate the preserved mechanical strength of an in-service component to check its fitness for service. The SPT results are summarised in form of force-specimen deflection, (F-u) and force-punch displacement, (F-v) response. There are many standards published in an attempt to define a universally accepted approach for SPT-aided echanical characterization. However, it was recognized that such standards were not concerned to practice a consistent approach while SPT response measurement and strength estimation towards outlining pro-claimed best-fitting correlations. This paper narrates limitations caused by known inconsistent practices and proposed comprehensive correlations for accurate strength estimation for metallic materials which are exposed to 100-2000 MPa strengths.
小冲击试验(SPT)方法是一种微型试样测试技术,用于估计在用部件的保留机械强度,以检查其是否适合使用。SPT结果以力-试件挠度(F-u)和力-冲床位移(F-v)响应的形式总结。有许多标准出版,试图定义一个普遍接受的方法,为spt辅助力学表征。然而,人们认识到,当SPT响应测量和强度估计旨在概述主张的最佳拟合相关性时,这些标准并不涉及实践一致的方法。本文叙述了已知的不一致的做法所造成的局限性,并提出了对暴露在100- 2000mpa强度下的金属材料进行精确强度估计的综合关联。
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引用次数: 0
Full Waveform Inversion-Based Ultrasound Computed Tomography Acceleration Using 2D Convolutional Neural Networks 基于二维卷积神经网络的全波形反演超声计算机断层扫描加速
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-08 DOI: 10.1115/1.4062092
Christopher Kleman, Shoaib Anwar, Zhengchun Liu, Jiaqi Gong, Xishi Zhu, Austin Yunker, R. Kettimuthu, Jiaze He
Ultrasound computed tomography (USCT) shows great promise in nondestructive evaluation and medical imaging due to its ability to quickly scan and collect data from a region of interest. However, the processing of the collected data into a meaningful image requires both time and computational resources; existing approaches are a trade-off between the accuracy of the prediction and the speed at which the data can be analyzed. We propose to develop convolutional neural networks(CNNs) to accelerate and enhance the inversion results to reveal underlying structures or abnormalities that may be located within the region of interest. For training, the ultrasonic signals were first processed using the FWI technique for only a single iteration; the resulting image and the corresponding true model were used as the input and output, respectively. The proposed machine learning approach is based on implementing two-dimensional CNNs to find an approximate solution to the inverse problem of partial differential equation-based model reconstruction. To alleviate the time-consuming and computationally intensive data generation process, a high-performance computing (HPC)-based framework has been developed to generate the training data in parallel. At the inference stage, the acquired signals will be first processed by FWI for a single iteration; then the resulting image will be processed by a pre-trained CNN to instantaneously generate the final output image. The results showed that once trained, the CNN scan quickly generate the predicted wave speed distributions with significantly enhanced speed and accuracy.
超声计算机断层扫描(USCT)由于能够快速扫描和收集感兴趣区域的数据,在无损评估和医学成像中显示出巨大的前景。然而,将收集到的数据处理成有意义的图像需要时间和计算资源;现有的方法是在预测的准确性和分析数据的速度之间进行权衡。我们建议开发卷积神经网络(cnn)来加速和增强反演结果,以揭示可能位于感兴趣区域内的潜在结构或异常。对于训练,首先使用FWI技术处理超声信号,仅进行一次迭代;得到的图像和对应的真实模型分别作为输入和输出。提出的机器学习方法是基于实现二维cnn来寻找基于偏微分方程的模型重构逆问题的近似解。为了减轻训练数据生成过程耗时和计算量大的问题,开发了一种基于高性能计算(HPC)的训练数据并行生成框架。在推理阶段,采集到的信号首先由FWI进行单次迭代处理;然后,生成的图像将由预训练的CNN进行处理,以即时生成最终输出图像。结果表明,经过训练后,CNN扫描可以快速生成预测的波速分布,速度和精度显著提高。
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引用次数: 0
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Journal of Nondestructive Evaluation, Diagnostics and Prognostics of Engineering Systems
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