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Amplification of Lamb-wave detection via fiber Bragg gratings using ultrasonic horns 利用超声喇叭放大光纤光栅的兰姆波探测
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-01-18 DOI: 10.1115/1.4053582
Chia-Fu Wang, J. Wee, K. Peters
Fiber Bragg Grating (FBG) sensors are often applied as Lamb wave detectors for structural health monitoring systems. Analyzing the measured signal for the identification of structural damage requires a high signal-to-noise ratio because of the low amplitude Lamb waves. This paper applies a two-dimensional ultrasonic horn between the structure and a remotely bonded FBG sensor to increase the amplitudes of the measured signal. Experimentally we test a variety of ultrasonic geometries and demonstrate a 100% increase in the measured ultrasonic signal amplitude using a metallic ultrasonic horn with step-down geometry. A bonding procedure for the combined ultrasonic horn and optical fiber is also developed that produces repeatable signal measurements. For some horn geometries, an additional vibration signal at the Lamb wave excitation frequency is observed in the measurements. Laser Doppler vibrometry measurements and finite element analysis demonstrate that the signal is due to the natural vibration of the horn. The experimental results demonstrate that using an aluminum ultrasonic horn to focus wave is an excellent method to increase the sensitivity of the FBG to the small amplitude Lamb wave, provided the horn vibration characteristics are taken account in the design of the measurement system.
光纤布拉格光栅(FBG)传感器常被用作结构健康监测系统的兰姆波检测器。由于兰姆波的幅值较低,分析测量信号进行结构损伤识别需要较高的信噪比。本文在结构和远程键合的光纤光栅传感器之间使用二维超声变幅器来提高测量信号的幅值。实验中,我们测试了各种超声几何形状,并证明使用具有降压几何形状的金属超声喇叭,测量的超声信号幅度增加了100%。还开发了一种结合超声变幅器和光纤的方法,可以产生可重复的信号测量。对于某些喇叭几何形状,在测量中观察到兰姆波激励频率的附加振动信号。激光多普勒振动测量和有限元分析表明,信号是由于喇叭的自然振动。实验结果表明,在设计测量系统时考虑到超声波喇叭的振动特性,利用铝制超声波喇叭聚焦波是提高光纤光栅对小幅兰姆波灵敏度的一种很好的方法。
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引用次数: 2
NONLINEAR ACOUSTIC TECHNIQUE FOR MONITORING POROSITY IN ADDITIVELY MANUFACTURED PARTS 增材制造零件孔隙度监测的非线性声学技术
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-12-11 DOI: 10.1115/1.4053252
Sehyuk Park, H. Alnuaimi, Anna Hayes, Madison Sitkiewicz, U. Amjad, K. Muralidharan, T. Kundu
Ultrasonic wave based techniques are widely used for damage detection, and for quantitative and qualitative characterization of materials. In this study, ultrasonic waves are used for probing the response of additively manufactured 316L stainless steel samples as their porosity changes. The additively manufactured stainless steel specimens were fabricated using a laser powder bed fusion (LPBF) metal 3D printer. Four different levels of porosity were obtained by suitably controlling the LPBF process parameters. For generating ultrasonic waves, lead zirconate titanate (PZT) transducers were used. The signals were generated and propagated through the specimens in a transmission mode setup. Both linear and nonlinear analyses were used during the signal processing of the recorded signals for damage characterization. Linear ultrasonic parameters such as the time-of-flight (related to wave velocity) and signal amplitude (related to wave attenuation) were recorded. The nonlinear ultrasonic parameter, Sideband Peak Count - Index (SPC-I), was obtained by a newly developed nonlinear analysis technique called the SPC-I technique. Results obtained for the specimens were analyzed and compared for both linear and nonlinear ultrasonic analyses. Finally, the effectiveness of the SPC-I technique in monitoring porosity levels in additively manufactured specimens is discussed.
基于超声波的技术广泛应用于损伤检测以及材料的定量和定性表征。在本研究中,超声波用于探测增材制造的316L不锈钢样品随孔隙率变化的响应。采用激光粉末床熔融(LPBF)金属3D打印机制备了增材制造的不锈钢试样。通过适当控制LPBF工艺参数,获得了4种不同的孔隙度。利用锆钛酸铅(PZT)换能器产生超声波。信号在传输模式下通过试样产生和传播。在对记录的损伤信号进行信号处理时,采用了线性和非线性两种分析方法进行损伤表征。记录线性超声参数,如飞行时间(与波速有关)和信号幅度(与波衰减有关)。非线性超声参数边带峰值计数指数(SPC-I)是通过一种新发展的非线性分析技术——SPC-I技术得到的。对得到的样品进行了线性和非线性超声分析的分析和比较。最后,讨论了SPC-I技术在监测增材试样孔隙率水平方面的有效性。
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引用次数: 9
Gaussian process NARX model for damage detection in composite aircraft structures 复合材料飞机结构损伤检测的高斯过程NARX模型
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-11-08 DOI: 10.1115/1.4052956
S. da Silva, Luis G. G. Villani, M. Rébillat, N. Mechbal
This paper demonstrates the Gaussian process regression model's applicability combined with a nonlinear autoregressive exogenous (NARX) framework using experimental data measured with PZTs' patches bonded in a composite aeronautical structure for concerning a novel SHM strategy. A stiffened carbon-epoxy plate regarding a healthy condition and simulated damage on the center of the bottom part of the stiffener is utilized. Comparing the performance in terms of simulation errors is made to observe if the identified models can represent and predict the waveform with confidence bounds considering the confounding effect produced by noise or possible temperature variations assuming a dataset preprocessed using principal component analysis. The results of the GP-NARX identified model have attested correct classification with a reduced number of false alarms, even with model uncertainties propagation regarding healthy and damaged conditions.
本文利用复合材料航空结构中PZTs贴片的实验数据,验证了高斯过程回归模型与非线性自回归外源(NARX)框架相结合的适用性。在加劲肋底部中心处采用健康状态和模拟损伤的加劲碳-环氧板。比较模拟误差方面的性能,观察所识别的模型是否能够在考虑噪声或可能的温度变化产生的混杂效应的情况下,以置信限表示和预测波形,假设使用主成分分析对数据集进行预处理。GP-NARX识别模型的结果证明,即使在健康和受损条件下模型不确定性传播的情况下,正确分类的错误警报数量也减少了。
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引用次数: 0
Numerical investigations into Nonlinear Vibro-ultrasonics and Surface Vibration Comparison method for detection of defects in a composite laminate 非线性振动超声与表面振动比较法在复合材料层板缺陷检测中的数值研究
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-11-08 DOI: 10.1115/1.4052957
A. Singh, V. Tan, T. Tay, H. Lee
This paper begins with a numerical study based on earlier experiments of nonlinear vibro-ultrasonic behaviour of a composite laminate with a delamination defect upon sinusoidal linear sweep signal excitation . A methodology to model laminates with cross-ply layup is presented which can be extended to any layup if desired. In comparison to experiments where it is challenging to visualize the fine details of vibrations, simulations make it easier to visualize and helps in optimizing the defect probing methods. The paper goes on to discuss with the help of numerical results that a separation gap between the delamination surfaces occurs to be a common cause for the failure of nonlinear vibro-ultrasonic methods to detect delamination defects. This constraint can often be overcome with application of higher excitation amplitudes as has been demonstrated in several experimental works. However in this study, a new approach named Surface vibration comparison method (SVCM) to probe delamination defects in the absence of contact acoustic nonlinearity is proposed as a proof-of-concept. The technique is then evaluated for detection of weak kissing bond defects in composite beam specimens. Both the experimental and simulation results show potential of the method as damage detection technique in thin composite structures.
本文首先在前人实验的基础上,对含分层缺陷的复合材料层合板在正弦线性扫描信号激励下的非线性振动超声行为进行了数值研究。提出了一种交叉层合板的建模方法,该方法可以扩展到任何层合板。与难以可视化振动细节的实验相比,模拟使其更容易可视化,并有助于优化缺陷探测方法。本文还结合数值结果讨论了非线性振动超声检测脱层缺陷时,脱层表面之间出现分离间隙是导致脱层缺陷失效的常见原因。这一限制通常可以通过应用更高的激励幅值来克服,正如在几个实验工作中所证明的那样。然而,在本研究中,提出了一种名为表面振动比较法(SVCM)的新方法,用于在没有接触声学非线性的情况下探测分层缺陷,作为概念验证。然后评估了该技术用于检测复合梁试件中的弱亲和键缺陷。实验和仿真结果均表明了该方法作为薄复合材料结构损伤检测技术的潜力。
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引用次数: 0
ALKALI ACTIVATED FLY ASH BASED CONCRETE: EVALUATION OF CURING PROCESS USING NON-LINEAR ULTRASONIC APPROACH 碱活化粉煤灰基混凝土:用非线性超声法评价养护过程
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-11-05 DOI: 10.1115/1.4052952
Arash Nikvar-Hassani, Hamad N. Alnuaimi, U. Amjad, S. Sasmal, Lianyang Zhang, T. Kundu
This paper investigates the applicability of nondestructive testing and evaluation (NDT&E) method using ultrasonic signals to monitor the curing of alkali activated fly ash based concrete (AAFC). The evaluation was carried out on AAFC specimens with two different water/binder (W/B) ratios of 0.3 and 0.5 and after curing at 60 °C for 7, 14 and 28 days, respectively. The signals are recorded and analyzed using linear and non-linear ultrasonic techniques. The results show that the non-linear ultrasonic technique has a clear advantage over the linear ultrasonic technique when monitoring the curing of AAFC specimens with the lower W/B ratio. However, the specimens with the higher W/B ratio do not undergo proper curing and therefore do not show clear distinctions between the curing times measured from the two ultrasonic techniques. The unconfined compressive strength (UCS) of the AAFC specimens at different W/B ratios and curing times is also measured. The UCS results showed a good correlation with the ultrasonic results.
研究了超声波无损检测与评价方法在碱活化粉煤灰基混凝土养护过程中的适用性。对水胶比(W/B)分别为0.3和0.5、60℃固化7、14和28天后的AAFC试件进行评价。使用线性和非线性超声技术记录和分析信号。结果表明,在监测低W/B的AAFC试件的固化过程时,非线性超声技术明显优于线性超声技术。然而,具有较高W/B比的试样没有经过适当的固化,因此两种超声技术测量的固化时间之间没有明显的区别。测定了不同W/B比和养护时间下AAFC试样的无侧限抗压强度(UCS)。超声结果与超声结果具有良好的相关性。
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引用次数: 8
Special Issue: The 47th Review of Progress in Quantitative Nondestructive Evaluation (QNDE 2020) 特刊:第47届定量无损评估进展综述(QNDE 2020)
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-09-30 DOI: 10.1115/1.4052493
T. Kundu, H. Reis, G. Georgeson
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引用次数: 0
Vibration monitoring of nuclear power plant containment buildings during the Integrated Leakage Rate Test for structural condition assessment 核电厂安全壳结构状态综合泄漏率试验中振动监测
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-09-17 DOI: 10.1115/1.4052474
J. Eiras, C. Payan, S. Rakotonarivo, Agustin Spalvier, V. Garnier
This study investigates the use of the operational vibrations produced during the Integrated Leak Rate Test of nuclear power plant containment buildings for further informing on its mechanical condition. The experiment is performed on a 1:3-scale containment building mock-up. The results show that meaningful vibrations were generated during the pressurization test. Different features were extracted from the vibration signals and analyzed as a function of the internal pressure. Experimental modal analysis was performed and demonstrated that several frequency peaks generated during the pressurization cycle effectively corresponded to the eigenmodes of the containment building. The identified operational frequency modes exhibited remarkable hysteretic dependencies on the internal pressure. The latter was phenomenologically described through a simplified 2D Finite Element Model of the vessel. Besides, a surrogate statistical model based on the Principal Component Analysis of the vibration data was proposed as a baseline and so detect abnormal behavior. Then, different synthetic damage scenarios were created by subtlety altering the recorded signals and ultimately substantiate the capability of the statistical model to detect these odd signals. Finally, conclusions were drawn regarding the possibility of using mechanical vibrations for assisting in the licensing process of nuclear power plants and monitor the structural health condition of in-service containment buildings.
本研究调查了核电站安全壳综合泄漏率试验中产生的运行振动的使用情况,以进一步了解其机械状况。实验是在一个1:3比例的安全壳建筑模型上进行的。结果表明,在加压试验过程中产生了明显的振动。从振动信号中提取不同特征,并分析其与内压的关系。实验模态分析表明,增压循环过程中产生的几个频率峰值与安全壳建筑的特征模态有效对应。所确定的工作频率模式对内压表现出显著的滞后依赖性。后者通过简化的二维有限元模型进行现象学描述。此外,提出了一种基于主成分分析的振动数据代理统计模型作为检测异常行为的基准。然后,通过微妙地改变记录的信号,创建不同的合成损伤场景,最终证实统计模型检测这些奇数信号的能力。最后,就利用机械振动协助核电厂的许可程序和监测在役密封建筑物的结构健康状况的可能性得出了结论。
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引用次数: 0
Highly Sensitive Nonlinear Identification to Track Early Fatigue Signs in Flexible Structures 柔性结构早期疲劳信号的高灵敏度非线性辨识
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-09-14 DOI: 10.1115/1.4052420
E. Habtour, D. D. Maio, Thijs Masmeijer, Laura Cordova Gonzalez, T. Tinga
This study describes a physics-based and data-driven nonlinear system identification (NSI) approach for detecting early fatigue damage due to vibratory loads. The approach also allows for tracking the evolution of damage in real-time. Nonlinear parameters such as geometric stiffness, cubic damping, and phase angle shift can be estimated as a function of fatigue cycles, which are demonstrated experimentally using flexible aluminum 7075-T6 structures exposed to vibration. NSI is utilized to create and update nonlinear frequency response functions, backbone curves and phase traces to visualize and estimate the structural health. Findings show that the dynamic phase is more sensitive to the evolution of early fatigue damage than nonlinear parameters such as the geometric stiffness and cubic damping parameters. A modified Carrella–Ewins method is introduced to calculate the backbone from nonlinear signal response, which is in good agreement with the numerical and harmonic balance results. The phase tracing method is presented, which appears to detect damage after approximately 40% of fatigue life, while the geometric stiffness and cubic damping parameters are capable of detecting fatigue damage after approximately 50% of the life-cycle.
本研究描述了一种基于物理和数据驱动的非线性系统识别(NSI)方法,用于检测振动载荷引起的早期疲劳损伤。该方法还允许实时跟踪损伤的演变。非线性几何刚度等参数,立方阻尼,和相角变化可以估计疲劳周期的函数,通过实验演示了使用灵活7075 - t6铝合金结构暴露于振动。NSI用于创建和更新非线性频响函数、主干曲线和相位轨迹,以可视化和估计结构的健康状况。结果表明,动态阶段更敏感比非线性疲劳损伤早期的进化参数几何刚度和立方阻尼等参数。采用改进的Carrella-Ewins方法从非线性信号响应中计算主干,与数值和谐波平衡结果吻合较好。相位跟踪方法,来检测损伤后大约有40%的疲劳寿命,而几何刚度和立方阻尼参数能够检测疲劳损伤后大约50%的生命周期。
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引用次数: 3
A Development Strategy for Structural Health Monitoring Applications 结构健康监测应用的发展策略
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-08-27 DOI: 10.1115/1.4051974
P. Cawley
Permanently installed structural health monitoring (SHM) systems are now a viable alternative to traditional periodic inspection (nondestructive testing (NDT)). However, their industrial use is limited, and this article reviews the steps required in developing practical SHM systems. The transducers used in SHM are fixed in location, whereas in NDT, they are generally scanned. The aim is to reach similar performance with high temporal frequency, low spatial frequency SHM data to that achievable with conventional high spatial frequency, and low temporal frequency NDT inspections. It is shown that this can be done via change tracking algorithms such as the generalized likelihood ratio (GLR), but this depends on the input data being normally distributed, which can only be achieved if signal changes due to variations in the operating conditions are satisfactorily compensated; there has been much recent progress on this topic, and this is reviewed. Since SHM systems can generate large volumes of data, it is essential to convert the data to actionable information, and this step must be addressed in the SHM system design. It is also essential to validate the performance of installed SHM systems, and a methodology analogous to the model-assisted probability of detection (POD) (MAPOD) scheme used in NDT has been proposed. This uses measurements obtained from the SHM system installed on a typical undamaged structure to capture signal changes due to environmental and other effects and to superpose the signal due to damage growth obtained from finite element predictions. There is a substantial research agenda to support the wider adoption of SHM, and this is discussed in this study.
永久安装的结构健康监测(SHM)系统现在是传统定期检查(无损检测(NDT))的可行替代方案。然而,它们的工业用途是有限的,本文回顾了开发实际SHM系统所需的步骤。在SHM中使用的换能器是固定位置的,而在无损检测中,它们通常是扫描的。目标是在高时间频率、低空间频率的SHM数据下达到与传统高空间频率、低时间频率无损检测相似的性能。研究表明,这可以通过诸如广义似然比(GLR)之类的变化跟踪算法来实现,但这取决于输入数据是正态分布的,这只有在操作条件变化引起的信号变化得到满意补偿的情况下才能实现;最近在这一课题上取得了许多进展,本文对此进行综述。由于SHM系统可以生成大量数据,因此必须将数据转换为可操作的信息,并且必须在SHM系统设计中解决这一步骤。验证安装的SHM系统的性能也很重要,并提出了一种类似于无损检测中使用的模型辅助检测概率(POD) (MAPOD)方案的方法。该方法使用安装在典型未损坏结构上的SHM系统获得的测量数据来捕获由于环境和其他影响而产生的信号变化,并叠加由有限元预测获得的损伤增长信号。有大量的研究议程来支持更广泛地采用SHM,这在本研究中进行了讨论。
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引用次数: 4
Fatigue Damage Diagnostics of Composites Using Data Fusion and Data Augmentation With Deep Neural Networks 基于数据融合和深度神经网络数据增强的复合材料疲劳损伤诊断
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2021-08-23 DOI: 10.1115/1.4051947
S. Dabetwar, S. Ekwaro-Osire, J. Dias
Composite materials can be modified according to the requirements of applications, and hence, their applications are increasing significantly with time. Due to the complex nature of the aging of composites, it is equally challenging to establish structural health monitoring techniques. One of the most applied non-destructive techniques for this class of materials is using Lamb waves to quantify the damage. Another important advancement in damage detection is the application of deep neural networks. The data-driven methods have proven to be most efficient for damage detection in composites. For both of these advanced methods, the burning question always has been the requirement of data and quality of data. In this paper, these measurements were used to create a framework based on a deep neural network for efficient fault diagnostics. The research question developed for this paper was as follows: Can data fusion techniques used along with data augmentation improve the damage diagnostics using the convolutional neural network? The specific aims developed to answer this research question were: (1) highlighting the importance of data fusion methods, (2) underlining the importance of data augmentation techniques, (3) generalization abilities of the proposed framework, and (4) sensitivity of the size of the dataset. The results obtained through the analysis concluded that the artificial intelligence techniques along with the Lamb wave measurements can efficiently improve the fault diagnostics of complex materials such as composites.
复合材料可以根据应用的要求进行改性,因此,随着时间的推移,它们的应用正在显著增加。由于复合材料老化的复杂性,建立结构健康监测技术同样具有挑战性。这类材料最常用的非破坏性技术之一是使用兰姆波来量化损伤。损伤检测的另一个重要进展是深度神经网络的应用。数据驱动的方法已被证明是最有效的复合材料损伤检测方法。对于这两种先进的方法来说,最迫切的问题一直是对数据和数据质量的要求。在本文中,这些测量被用来创建一个基于深度神经网络的框架,用于有效的故障诊断。本文的研究问题是:数据融合技术和数据增强技术是否可以提高卷积神经网络的损伤诊断?为回答这一研究问题而开发的具体目标是:(1)强调数据融合方法的重要性;(2)强调数据增强技术的重要性;(3)所提出框架的泛化能力;(4)数据集大小的敏感性。分析结果表明,人工智能技术与兰姆波测量相结合,可以有效提高复合材料等复杂材料的故障诊断水平。
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引用次数: 9
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Journal of Nondestructive Evaluation, Diagnostics and Prognostics of Engineering Systems
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