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Measurement of Adhesive Bonding Strength With an EMAT in the Resonant Mode 用EMAT在共振模式下测量胶粘剂结合强度
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-11-01 DOI: 10.1115/1.4044638
Tianhao Liu, Hai-qiang Zhou, C. Pei, Zhenmao Chen
The electromagnetic acoustic resonance (EMAR) method with shear wave is sensitive to boundary conditions and plate thickness. In this paper, a new noncontact ultrasonic testing method based on the electromagnetic acoustic transducer (EMAT) in the resonant mode is proposed for the bonding strength evaluation in metal-based adhesive structures. Different from the conventional pulse-echo method using short-burst excitation for bonding inspection, the attenuation coefficient feature of the resonant ultrasonic signal with long-burst excitation is applied to increase the signal-to-noise ratio (SNR) and detecting sensitivity of the EMAT for adhesive bonding strength evaluation. A theoretical model for adhesive bonding testing with EMAT signals in the resonant mode is established. To extract the signal feature representing the reflection coefficient, the time-domain signal was processed by Hilbert transformation and exponential curve fitting. Through the simulation on the received signal, the correlation between the attenuation coefficient of the exponent fitted curve and the strength on the adhesive imperfect interface were confirmed. Finally, the proposed correlation is verified by an experiment on stainless steel plates bonded with polymethyl methacrylate plates by epoxy adhesion via a permanent magnetic EMAT.
具有剪切波的电磁声共振(EMAR)方法对边界条件和板厚敏感。本文提出了一种基于电磁声换能器(EMAT)谐振模式的非接触超声检测方法,用于评价金属基胶粘剂结构的粘结强度。不同于传统的脉冲回波法采用短突发激励进行粘接检测,利用长突发激励的超声共振信号的衰减系数特征,提高了EMAT的信噪比和检测灵敏度,用于粘接强度评价。建立了EMAT信号在谐振模式下粘接测试的理论模型。为了提取表征反射系数的信号特征,对时域信号进行希尔伯特变换和指数曲线拟合。通过对接收信号的仿真,证实了指数拟合曲线的衰减系数与粘接不完美界面上的强度之间的相关性。最后,通过永磁EMAT对不锈钢板与聚甲基丙烯酸甲酯板进行环氧粘接实验,验证了上述相关性。
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引用次数: 0
A Simulative and Experimental Approach Toward Eddy Current Nondestructive Evaluation of Manufacturing Flaws and Operational Damage in CFRP Composites 涡流无损评价CFRP复合材料制造缺陷和操作损伤的模拟与实验方法
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-09-04 DOI: 10.1115/1.4044722
R. James, M. Haider, V. Giurgiutiu, David Lilienthal
The manufacturing process of carbon fiber reinforced polymer (CFRP) composite structures can introduce many characteristic defects and flaws such as fiber misorientation, fiber waviness, and wrinkling. Therefore, it becomes increasingly important to detect the presence of these defects at the earliest stages of development. Eddy current testing (ECT) is a nondestructive inspection (NDI) technique that has been proven quite effective in detection of damage in metallic structures. However, NDI of composite structures has mainly relied on other methods such as ultrasonic testing (UT) and X-ray to name a few and not much on ECT. In this paper, the authors explore the possibility of using ECT in NDI of CFRP composites by conducting simulations and experiments thereafter. This research is based on the fact that the CFRP displays some low-level electrical conductivity due to the inherent conductivity of the carbon fibers. This low-level conductivity may permit eddy current pathways to cause the flow of eddy currents in the CFRP composites that can be exploited for nondestructive damage detection. An invention disclosure describing our high-frequency ECT method has also been processed. First, the multiphysics finite element method (FEM) simulation was used to simulate the detection of various types of manufacturing flaws and operational damage in CFRP composites such as fiber misorientation, waviness, wrinkling, and so on. Thereafter, ECT experiments were conducted on CFRP specimens with various manufacturing flaws using the Eddyfi Reddy eddy current array (ECA) system.
碳纤维增强聚合物(CFRP)复合材料结构的制造过程中会引入许多特征缺陷和缺陷,如纤维取向错误、纤维波纹和起皱等。因此,在开发的早期阶段检测这些缺陷的存在变得越来越重要。涡流检测(ECT)是一种无损检测技术,已被证明在金属结构损伤检测中是非常有效的。然而,复合材料结构的无损检测主要依靠其他方法,如超声检测(UT)和x射线等,而对ECT的依赖较少。在本文中,作者通过模拟和实验,探讨了在CFRP复合材料NDI中使用ECT的可能性。这项研究是基于这样一个事实,即由于碳纤维的固有导电性,CFRP显示出一些低水平的导电性。这种低导电性可能允许涡流通道在CFRP复合材料中产生涡流,可用于无损损伤检测。还处理了描述我们的高频ECT方法的发明公开。首先,采用多物理场有限元模拟方法对CFRP复合材料的各种制造缺陷和操作损伤(如纤维取向偏差、波纹、起皱等)进行了模拟检测。随后,利用Eddyfi Reddy涡流阵列(ECA)系统对具有各种制造缺陷的CFRP试件进行电刺激实验。
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引用次数: 24
Robust Localization and Classification of Barely Visible Indentations in Composite Structures by Fusion of Ultrasonic Damage Indices 基于超声损伤指标融合的复合材料结构微可见压痕鲁棒定位与分类
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-08-01 DOI: 10.1115/1.4044177
M. Fakih, S. Mustapha, A. Abdul-Aziz
This study aims to detect, localize, and assess the severity of barely visible indentation damage in a composite sandwich structure using ultrasonic guided waves. A quasistatic loading was gradually applied on a specimen of carbon fiber reinforced epoxy resulting in dents on the surface. Lamb-wave measurements, from a sensor network mounted on the panel's surface, were taken for the intact condition and three damage cases (0.2, 0.5, and 2.7-mm dents). Three approaches were adopted to define the damage indices (DIs) toward anomaly detection, namely, amplitude variation, symbolic dynamics, and root mean square deviation. Data fusion was performed between measurements from multiple excitation frequencies for single and multiple DIs, where the anomaly combination between all the frequencies and the DIs was called a total anomaly. An imaging algorithm was implemented for damage localization in conjunction with single and combined DIs. It was shown that combining the effects of different frequencies and/or different DIs increases the robustness and consistency of the damage detection and localization process. Moreover, a distance-based classification technique was applied using features from single DIs and the combined anomaly measure. Accuracies higher than 91% were attained for the majority of the cases tested.
本研究旨在利用超声导波检测、定位和评估复合材料夹层结构中几乎不可见的压痕损伤的严重程度。在碳纤维增强环氧树脂试样上逐渐施加准静态载荷,使其表面产生凹痕。通过安装在面板表面的传感器网络,对完整状态和三种损坏情况(0.2、0.5和2.7 mm凹痕)进行兰姆波测量。采用幅度变化、符号动态和均方根偏差三种方法定义异常检测的损伤指标。在单个和多个DIs的多个激励频率的测量数据之间进行数据融合,其中所有频率与DIs之间的异常组合称为总异常。研究表明,结合不同频率和/或不同di的影响,增强了损伤检测和定位过程的鲁棒性和一致性。在此基础上,采用基于距离的分类技术,利用单个异常特征和联合异常测度进行分类。在大多数测试案例中,准确率高于91%。
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引用次数: 4
Optimum Color and Contrast Enhancement for Online Ferrography Image Restoration 在线铁谱图像恢复的最佳颜色和对比度增强
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-08-01 DOI: 10.1115/1.4044049
Lingfeng Yang, Tonghai Wu, Kunpeng Wang, Hongkun Wu, N. Kwok
Online ferrography, because of its nondestructive and real-time capability, has been increasingly applied in monitoring machine wear states. However, online ferrography images are usually degraded as a result of undesirable image acquisition conditions, which eventually lead to inaccurate identifications. A restoration method focusing on color correction and contrast enhancement is developed to provide high-quality images for subsequent processing. Based on the formation of a degraded image, a model describing the degradation is constructed. Then, cost functions consisting of colorfulness, contrast, and information loss are formulated. An optimal restored image is obtained by minimizing the cost functions, in which parameters are properly determined using the Lagrange multiplier. Experiments are carried out on a collection of online ferrography images, and results show that the proposed method can effectively improve the image both qualitatively and quantitatively.
在线铁谱以其无损、实时的特点,越来越多地应用于机械磨损监测中。然而,由于不理想的图像采集条件,在线铁谱图像通常会降级,最终导致不准确的识别。为了为后续处理提供高质量的图像,提出了一种以色彩校正和对比度增强为重点的恢复方法。在退化图像形成的基础上,构造了描述退化的模型。然后,建立了由色彩、对比度和信息损失组成的成本函数。利用拉格朗日乘法器合理确定参数,通过最小化代价函数得到最优恢复图像。在一组在线铁谱图像上进行了实验,结果表明,该方法可以有效地提高图像的定性和定量。
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引用次数: 1
Real-Time Monitoring of Wind Turbine Blade Alignment Using Laser Displacement and Strain Measurement 基于激光位移应变测量的风力机叶片对中实时监测
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-08-01 DOI: 10.1115/1.4043850
Max Ovenden, Qing Wang, Songling Huang, Wei Zhao, Shen Wang
Wind turbine (WT) blade structural health monitoring (SHM) is important as it allows damage or misalignment to be detected before it causes catastrophic damage such as that caused by the blade striking the tower. Both of these can be very costly and justify the expense of monitoring. This paper aims to deduce whether a SICK DT-50 laser displacement sensor (LDS) installed inside the tower and a half-bridge type II strain gauge bridge installed at the blade root are capable of detecting ice loading, misalignment, and bolt loosening while the WT is running. Blade faults were detected by the virtual instrument, which conducted a z-test at 99% and 98% significance levels for the LDS and at 99.5% and 99% significance levels for the strain gauge. The significance levels chosen correspond to typical Z-values for statistical tests. A higher significance was used for the strain gauge as it used a one-tail test as opposed to a two-tail test for the LDS. The two different tests were used to test for different sensitivities of the tests. The results show that the strain gauge was capable of detecting all the mass loading cases to 99.5% significance, and the LDS was capable of detecting misalignment, bolt loosening, and 3 out of 4 mass loading cases to 99% significance. It was able to detect the least severe mass loading case of 11 g at the root to only a 98% significance.
风力涡轮机叶片结构健康监测(SHM)非常重要,因为它可以在叶片撞击塔架等灾难性损坏发生之前检测到损坏或不对中。这两种方法的成本都非常高,值得进行监控。本文旨在推断安装在塔内的SICK DT-50激光位移传感器(LDS)和安装在叶根的半桥式II型应变桥是否能够检测WT运行时的冰加载、错位和螺栓松动。通过虚拟仪器检测叶片故障,对LDS进行99%和98%显著性水平的z检验,对应变片进行99.5%和99%显著性水平的z检验。所选择的显著性水平对应于统计检验的典型z值。应变计使用了更高的显著性,因为它使用了单尾测试,而不是LDS的双尾测试。两种不同的测试方法被用来测试不同的测试灵敏度。结果表明,应变片检测所有质量加载工况的显著性达到99.5%,LDS检测错位、螺栓松动、4种质量加载工况中的3种的显著性达到99%。它能够检测到最轻的11 g质量载荷情况下的根,只有98%的显著性。
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引用次数: 4
Gas Turbine Condition Monitoring Using Acoustic Emission Signals 基于声发射信号的燃气轮机状态监测
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-08-01 DOI: 10.1115/1.4044232
S. Shahkar, K. Khorasani
Acoustic emission (AE) signals are recognized as complementary measures for detecting incipient faults and condition monitoring in rotary machinery due to their containment of sources of potential fault energy. However, determining the potential sources of faults cannot be easily realized due to the non-stationarity of AE signals. Available techniques that are capable of evoking instantaneous characteristics of a particular AE signal cannot optimally perform in a sense that there is no guarantee that these characteristics (hereinafter referred to as the “features”) remain constant when another AE signal is obtained from the system, albeit operating under the same machine condition at a different time instant. This paper provides a theoretical framework for developing a highly reliable classification and detection methodology for gas turbine condition monitoring based on AE signals. Mathematical results obtained in this paper are evaluated and validated by using actual gas turbines that are operating in power generating plants, to demonstrate the practicality and simplicity of our methodologies. Emphasis is given to acoustic emissions of similar brand and sized gas turbine turbomachinery under different health conditions and/or aging characteristics.
由于声发射信号包含潜在故障能量源,因此被认为是旋转机械早期故障检测和状态监测的补充措施。然而,由于声发射信号的非平稳性,很难确定潜在的故障源。现有的能够唤起特定声发射信号的瞬时特征的技术,在某种意义上不能保证这些特征(以下简称“特征”)在从系统获得另一个声发射信号时保持不变,尽管在不同的时间瞬间在同一机器条件下运行。本文为开发基于声发射信号的燃气轮机状态监测的高可靠性分类检测方法提供了理论框架。本文所得到的数学结果通过在发电厂运行的实际燃气轮机进行了评估和验证,以证明我们的方法的实用性和简单性。重点是在不同的健康状况和/或老化特性下,类似品牌和尺寸的燃气轮机涡轮机械的声发射。
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引用次数: 3
Numerical Analysis and Experimental Validation of an Nondestructive Evaluation Method to Measure Stress in Rails 钢轨应力无损检测方法的数值分析与试验验证
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-08-01 DOI: 10.1115/1.4043949
A. Nasrollahi, P. Rizzo
This article presents a numerical formulation and the experimental validation of the dynamic interaction between highly nonlinear solitary waves generated along a mono-periodic array of spherical particles and rails in a point contact with the array. A general finite element model of rails was developed and coupled to a discrete particle model able to predict the propagation of the solitary waves along a L-shaped array located perpendicular and in contact with the web of the rail. The models were validated experimentally by testing a 0.9-m long and a 2.4-m long rail segments subjected to compressive load. The scope of the study was the development of a new nondestructive evaluation technique able to estimate the stress in continuous welded rails and eventually to infer the temperature at which the longitudinal stress in the rail is zero. The numerical findings presented in this article demonstrate that certain features, such as the amplitude and time of flight, of the solitary waves are affected by the axial stress. The experimental results validated the numerical predictions and warrant the validation of the nondestructive evaluation system against real rails.
本文给出了沿单周期球形粒子阵列产生的高度非线性孤立波与轨道在与阵列点接触时的动态相互作用的数值公式和实验验证。建立了钢轨的一般有限元模型,并将其与离散粒子模型相结合,能够预测孤波沿垂直于钢轨腹板的l形阵列的传播。通过对长0.9 m和长2.4 m的钢轨段进行压缩载荷试验,验证了模型的有效性。研究的范围是开发一种新的无损评估技术,该技术能够估计连续焊接轨道中的应力,并最终推断出轨道中纵向应力为零的温度。本文的数值结果表明,孤立波的某些特征,如振幅和飞行时间,受轴向应力影响。实验结果验证了数值预测结果,为实际钢轨无损评估系统的有效性提供了依据。
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引用次数: 17
A Model-Based Study of Transmit-Receive Longitudinal Arrays for Inspection of Subsurface Defects 基于模型的发射-接收纵向阵列亚表面缺陷检测研究
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-07-14 DOI: 10.1115/1.4046718
E. Mohseni, C. Macleod, Y. Javadi, Z. Qiu, R. Vithanage, D. Lines, R. Zimermann, G. Pierce, A. Gachagan
Dual matrix transmit-receive longitudinal (TRL) arrays have been shown to provide an improved signal to noise ratio in the near field zone which makes them the most suitable array configuration for the inspection of near-surface defects. This study aims to compare the performance of different configurations for transmit-receive longitudinal matrix arrays. For this purpose, four matrix configurations of 2 × 32, 4 × 16, 4 × 32, and 8 × 16 elements are investigated using EXTENDE CIVA modeling package. The array operating frequencies investigated are either 5 MHz or 10 MHz. The effect of different natural focal depths, arrays separation distances, dynamic electronic depth focusing, and electronic beam skewing for these TRL arrays are considered in models prepared in CIVA. The inspection of a series of flat bottom holes extended up to a few millimeters under the surface using the selected TRL configurations is also investigated in the study. It is found that the performance of focusing for near-surface areas is more efficient using the 4 × 16 and 8 × 16 elements configurations as compared with the others, and the signal amplitudes of the defects located deeper in the target material are almost independent of the configuration.
双矩阵发射-接收纵向(TRL)阵列在近场区域提供了更好的信噪比,使其成为近表面缺陷检测的最合适的阵列配置。本研究的目的是比较不同配置的收发纵向矩阵阵列的性能。为此,利用EXTENDE CIVA建模包研究了2 × 32、4 × 16、4 × 32和8 × 16元素的四种矩阵构型。所调查的阵列工作频率为5mhz或10mhz。在CIVA中建立的模型中考虑了不同自然焦深、阵列分离距离、动态电子深度聚焦和电子束偏斜对这些TRL阵列的影响。在研究中还研究了使用选定的TRL配置对表面下延伸至几毫米的一系列平底孔的检查。结果表明,4 × 16和8 × 16单元结构对近表面区域的聚焦效果优于其他结构,且在目标材料中较深处缺陷的信号幅值几乎与结构无关。
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引用次数: 0
Vibration-Based Healing Assessment of an Internally Fixated Femur 基于振动的内固定股骨愈合评估
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-05-01 DOI: 10.1115/1.4043276
W. K. Chiu, B. Vien, M. Russ, M. Fitzgerald
The current techniques in assessing the healing of a fixated fractured long bone, which include X-ray, computed tomography (CT), and manual manipulation, are qualitative and its accuracy depends on the surgeon's experience. A lack of a robust and quantitative monitoring method of fractured bone healing limits the survival of orthopedic implants and the ability to accurately predict and prevent fixation failure and complications. This paper experimentally and computationally investigates the efficacy and the potential application of a vibration-based quantitative monitoring methodology. This nonintrusive technique incorporates the cross-spectra response of externally placed sensors located remotely from the fractured region. In this study, the test specimens are composite femurs fixated with an intramedullary nail fixation system and the epoxy adhesive applied in the osteotomized region is used to simulate the healing process. Epoxies with a 30-min and 2 h gel time are used separately to investigate the sensitivity of this healing assessment technique. The findings highlight the key vibrational modes to establish the state of healing and the quantification evaluation of healing of fixated femurs based on a formulated healing index is also presented. This efficacy study seeks to verify the viability of this external measurement technique for human health monitoring and the future development of healing devices.
目前评估固定骨折长骨愈合的技术,包括x射线、计算机断层扫描(CT)和手工操作,都是定性的,其准确性取决于外科医生的经验。缺乏可靠且定量的骨折骨愈合监测方法限制了骨科植入物的存活以及准确预测和预防固定失败和并发症的能力。本文通过实验和计算研究了基于振动的定量监测方法的有效性和潜在应用。这种非侵入式技术结合了远离裂缝区域的外部放置传感器的交叉光谱响应。在本研究中,试验标本是用髓内钉固定系统固定的复合股骨,在去骨区应用环氧胶粘剂模拟愈合过程。分别使用凝胶时间为30分钟和2小时的环氧树脂来研究这种愈合评估技术的敏感性。研究结果强调了建立愈合状态的关键振动模式,并提出了基于制定的愈合指数的固定股骨愈合的量化评估。这项功效研究旨在验证这种外部测量技术在人体健康监测和未来治疗装置发展方面的可行性。
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引用次数: 9
An Improved Technique for Elastodynamic Green's Function Computation for Transversely Isotropic Solids 横向各向同性固体弹性动力学格林函数计算的改进方法
IF 1.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2019-05-01 DOI: 10.1115/1.4043605
Samaneh Fooladi, T. Kundu
Elastodynamic Green's function for anisotropic solids is required for wave propagation modeling in composites. Such modeling is needed for the interpretation of experimental results generated by ultrasonic excitation or mechanical vibration-based nondestructive evaluation tests of composite structures. For isotropic materials, the elastodynamic Green’s function can be obtained analytically. However, for anisotropic solids, numerical integration is required for the elastodynamic Green's function computation. It can be expressed as a summation of two integrals—a singular integral and a nonsingular (or regular) integral. The regular integral over the surface of a unit hemisphere needs to be evaluated numerically and is responsible for the majority of the computational time for the elastodynamic Green's function calculation. In this paper, it is shown that for transversely isotropic solids, which form a major portion of anisotropic materials, the integration domain of the regular part of the elastodynamic time-harmonic Green's function can be reduced from a hemisphere to a quarter-sphere. The analysis is performed in the frequency domain by considering time-harmonic Green's function. This improvement is then applied to a numerical example where it is shown that it nearly halves the computational time. This reduction in computational effort is important for a boundary element method and a distributed point source method whose computational efficiencies heavily depend on Green's function computational time.
各向异性固体的弹性动力学格林函数是复合材料中波传播模型所必需的。对于超声激励或基于机械振动的复合材料结构无损评价试验所产生的实验结果的解释,需要这样的建模。对于各向同性材料,弹性动力学格林函数可以解析得到。然而,对于各向异性固体,弹性动力学格林函数的计算需要数值积分。它可以表示为两个积分的和——一个奇异积分和一个非奇异(或正则)积分。单位半球表面上的正则积分需要进行数值计算,它占弹性动力学格林函数计算的大部分计算时间。本文证明了横各向同性固体是各向异性材料的主要组成部分,对于横各向同性固体,弹性动力时调和格林函数规则部分的积分域可以从一个半球简化为一个四分之一球面。考虑时谐格林函数在频域进行分析。然后将这种改进应用到一个数值示例中,结果表明它几乎减少了一半的计算时间。对于计算效率严重依赖格林函数计算时间的边界元法和分布式点源法来说,这种计算量的减少是非常重要的。
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引用次数: 1
期刊
Journal of Nondestructive Evaluation, Diagnostics and Prognostics of Engineering Systems
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