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Unsteady simulations of deposition in a rotor passage of the first-stage turbine for an aero-engine 某型航空发动机一级涡轮转子流道沉积的非定常模拟
IF 0.9 Q3 Engineering Pub Date : 2022-07-04 DOI: 10.33737/jgpps/150549
Zihan Hao, Xing Yang, Xiangyu Wang, Z. Feng
Atmospheric particulate pollutants are prone to deposit in aero-engine turbines due to high-temperature and high-velocity gas flows. The resulting deposition changes the blade profile, leading to a degradation of aerodynamic performance, increase in surface roughness, and blockage of film cooling holes and internal cooling channels, which further reduces cooling performance of the blade. Therefore, the blades are easily ablated, especially for the rotating parts as they have high rotating speed. In present study, unsteady simulations on the effects of particle deposition were carried out by demonstrating the migration trajectories and deposition distributions of particles in turbine rotor passages of an aero-engine that operates at real engine conditions. The effects of rotating speed, blade tip clearance and its cavity depth on the deposition and migration of contaminant particulates were examined. Results reveal that the deposition on the blade surfaces varies with the rotating speeds and the rotor tip clearances. The deposits are mainly concentrated on the pressure side of the blade where multiple rebounds of the particles are observed under a cruise operating condition. At a larger tip clearance, more particles flow into the tip clearance due to stronger leakage flow, and the squealer tip increases the capture efficiency of the particles on the blade tip.
由于大气中的高温高速气流,大气颗粒污染物容易在航空发动机涡轮中沉积。由此产生的沉积改变了叶片的外形,导致气动性能下降,表面粗糙度增加,膜冷却孔和内部冷却通道堵塞,进一步降低了叶片的冷却性能。因此,叶片很容易烧蚀,特别是旋转部分,因为它们有很高的转速。本文通过模拟某型航空发动机在实际工况下涡轮转子通道内颗粒的迁移轨迹和沉积分布,对颗粒沉积的影响进行了非定常模拟。考察了转速、叶尖间隙和空腔深度对污染颗粒沉积和迁移的影响。结果表明,叶片表面沉积随转速和叶顶间隙的变化而变化。沉积物主要集中在叶片的压力侧,在巡航工况下观察到颗粒的多次反弹。在叶尖间隙较大时,由于泄漏流较强,更多的颗粒流入叶尖间隙,尖啸提高了叶尖上颗粒的捕获效率。
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引用次数: 1
Experimental and numerical investigations of mixedconvection in turbine cavities for more flexible operations 用于更灵活操作的涡轮腔内混合对流的实验和数值研究
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150751
Oguzhan Murat, B. Rosic, Koichi Tanimoto, Ryo Egami
Since the renewable sources, which have gained great attention due to the low-carbon policies, are inherently intermittent, the conventional power generation systems will be in use to meet the power demand. These systems, however, must be capable of operating along with renewables, which will lead to a need for more operational flexibility with frequent system ramps. Therefore, understanding and control of thermal stresses and clearances are essential for improving flexibility of conventional power plants. Computational fluid dynamics tools are of great importance in predicting the turbomachinery flows design since the direct measurements of detailed and spatial flow and temperature distribution are often not trivial in the real engines. During shut-down regimes of steam turbines, natural convection takes place along with relatively weak forced convection which is not strong enough to prevent a rising thermal plume leading to a non-uniform cooling in the turbine cavities. Although natural and forced convection have been studied separately in the literature, mixed type of flows in turbine cavities have not been investigated extensively.This paper provides unique experimental data set for validation and development of the predictive tools, which is generated from the detailed flow field measurements in a test facility designed for mixed type of flows in the turbine casing cavities with engine representative conditions. Additionally, large eddy simulations have been performed and validated against the generated experimental data, to gain deeper insight into the flow field. Thus, this paper offers a great insight in these complex flow interactions and unique experimental data for enabling the flexible operations and the development of advanced turbulence modelling.
由于可再生能源由于低碳政策而受到极大关注,其本质上是间歇性的,因此将使用传统的发电系统来满足电力需求。然而,这些系统必须能够与可再生能源一起运行,这将导致需要更大的运营灵活性,并经常进行系统升级。因此,了解和控制热应力和间隙对于提高传统发电厂的灵活性至关重要。计算流体动力学工具在预测涡轮机流量设计方面具有重要意义,因为在实际发动机中,对详细的空间流量和温度分布的直接测量通常不是微不足道的。在汽轮机停机期间,自然对流与相对较弱的强制对流一起发生,强制对流的强度不足以防止热羽流上升,从而导致汽轮机腔内的冷却不均匀。尽管文献中分别研究了自然对流和强迫对流,但尚未对涡轮腔内的混合型流动进行广泛研究。本文为预测工具的验证和开发提供了独特的实验数据集,该数据集是根据测试设施中的详细流场测量生成的,该测试设施专为具有发动机代表性条件的涡轮机壳体空腔中的混合型流而设计。此外,还进行了大涡模拟,并根据生成的实验数据进行了验证,以深入了解流场。因此,本文对这些复杂的流动相互作用提供了深刻的见解,并提供了独特的实验数据,以实现灵活的操作和先进湍流建模的发展。
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引用次数: 2
Experimental validation of a corner stall control methodology using parametrised guide fins 参数化导翼转角失速控制方法的实验验证
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/152238
Gabriel Mondin, W. Riéra, P. Duquesne, X. Ottavy
Corner separation is known to limit the operability of aeronautical compressors. Dedicated control devices such as guide fins are envisioned to reduce its negative effects. This paper presents a methodology based on RANS (Reynolds-Averaged Navier-Stokes) computations enabling to select guide fins efficient for that purpose. This methodology is applied to a reference case of linear compressor cascade operating at low Mach number (∼0.11). A set of 17 parameters is used to define two design spaces of interest, from which guide fins are generated. From then, an automated process generates and merges an unstructured mesh built around each guide fin with a fixed, structured mesh of reference representing a single channel of the cascade. Finally, RANS results on the resulting hybrid mesh are obtained using the Computational Fluid Dynamics solver elsA. This set up has proven successful in evaluating automatically hundreds of guide fins of various shapes. Several geometries illustrate the diversity of the design space. A selection of guide fins is then evaluated experimentally. Evolutions of the losses downstream of the cascade are compared to their respective RANS predictions, and to the reference case without guide fin. These experimental results validate the implemented methodology and show encouraging results in terms of loss redistribution brought by the control device.
众所周知,角分离会限制航空压缩机的可操作性。专用的控制装置,如导向翅片,可以减少其负面影响。本文提出了一种基于RANS(Reynolds Averaged Navier-Stokes)计算的方法,能够选择高效的导流片。该方法适用于在低马赫数(~0.11)下运行的线性压缩机叶栅的参考情况。一组17个参数用于定义两个感兴趣的设计空间,从中生成导向翅片。从那时起,一个自动化过程生成并合并了围绕每个导向翅片构建的非结构化网格,以及代表叶栅单个通道的固定的结构化参考网格。最后,使用计算流体动力学求解器elsA获得了所得混合网格的RANS结果。事实证明,这种设置成功地自动评估了数百个不同形状的导向翅片。几种几何形状说明了设计空间的多样性。然后通过实验对导向翅片的选择进行评估。将叶栅下游损失的演变与其各自的RANS预测进行比较,并与没有导向翅片的参考情况进行比较。这些实验结果验证了所实现的方法,并在控制设备带来的损失再分配方面显示出令人鼓舞的结果。
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引用次数: 0
Machine learning based design optimization of centrifugal impellers 基于机器学习的离心叶轮设计优化
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150663
Ao Zhang, Yang Liu, Jinguang Yang, Zhi Li, Chuan-Gui Zhang, Yiwen Li
Big data and machine learning are developing rapidly, and their applications in the aerodynamic design of centrifugal impellers and other turbomachinery have attracted wide attention. In this paper, centrifugal impellers with large flow coefficient (0.18–0.22) are taken as research objects. Firstly, through one-dimensional design and optimization, main one-dimensional geometric parameters of those centrifugal impellers are obtained. Subsequently, hundreds of samples of centrifugal impellers are obtained by using an in-house parameterization program and Latin hypercube sampling method. The NUMECA software is used for CFD calculations to build a sample library of centrifugal impellers. Then, applying the artificial neural network (ANN) to deal with the data in the sample library, a nonlinear model between the flow coefficients, the geometric parameters of these centrifugal impellers and the aerodynamic performance is constructed, which can replace CFD calculations. Lastly with the help of the multi-objective genetic algorithm, a global optimization is carried out to fulfull a rapid design optimization for centrifugal impellers with flow coefficients in the range of 0.18–0.22. Three examples provided in the paper show that the design and optimization method described above is faster and more reliable compared with the traditional design method. This method provides a new way for the rapid design of centrifugal impellers.
大数据和机器学习发展迅速,在离心叶轮等涡轮机械气动设计中的应用受到广泛关注。本文以流量系数较大(0.18–0.22)的离心叶轮为研究对象。首先,通过一维设计和优化,得到了离心叶轮的主要一维几何参数。随后,使用内部参数化程序和拉丁超立方体采样方法获得了数百个离心叶轮样本。NUMECA软件用于CFD计算,以建立离心叶轮的样本库。然后,应用人工神经网络(ANN)对样本库中的数据进行处理,建立了这些离心叶轮的流量系数、几何参数与气动性能之间的非线性模型,该模型可以代替CFD计算。最后,借助多目标遗传算法,对流量系数在0.18–0.22范围内的离心叶轮进行了全局优化,实现了快速设计优化。文中提供的三个实例表明,与传统的设计方法相比,上述设计和优化方法更快、更可靠。该方法为离心叶轮的快速设计提供了一条新途径。
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引用次数: 1
Influence of uneven blade tip clearances on aeroacoustic characteristics of centrifugal compressors 叶尖间隙不均匀对离心式压缩机气动声学特性的影响
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/152718
Meijie Zhang, M. Qi, Hong Zhang
The blade tip clearance is a crucial factor in the compressor performance and the aeroacoustics. There are usually main blades and splitter blades, two different types of blades in centrifugal compressors. Keeping almost the same work input, three different tip clearance configurations were designed in which the tip clearance gaps of main blades and splitter blades were uneven. Then experimental investigations were carried out to study the influence of uneven tip clearances on the aeroacoustic characteristics of centrifugal compressors. The results showed that larger main blade tip clearances or larger splitter blade tip clearances would induce rotating instabilities (RI) near flow instability boundary at low rotating speeds. However, the broadband noises below the blade passing frequency (BPF) in the case with uneven blade tip clearances were suppressed significantly which might be due to the incongruous interaction between the tip clearance leakage flows of main blades and splitter blades. In addition, the blade nonsynchronous vibrations (NSV) were observed in the analysis of the frequency spectrum of far-field noise in the case which had smaller main blade tip clearances and larger splitter blade tip clearances. Based on the jet core feedback theory, a physical explanation was given for NSV occurred in this case.
叶尖间隙是影响压气机性能和气动声学性能的重要因素。通常有主叶片和分流叶片,这是离心式压缩机中两种不同类型的叶片。在功输入基本相同的情况下,设计了三种不同的叶顶间隙构型,其中主叶与分流叶的叶顶间隙不均匀。在此基础上,通过实验研究了叶片间隙不均匀对离心压气机气动声学特性的影响。结果表明:在低转速条件下,较大的主叶顶间隙或较大的分流叶顶间隙会在流动不稳定边界附近引起旋转不稳定;而在叶尖间隙不均匀的情况下,叶片通过频率以下的宽带噪声被显著抑制,这可能是由于主叶与分流叶叶尖间隙泄漏流的相互作用不协调所致。此外,在主叶顶间隙较小和分流叶顶间隙较大的情况下,远场噪声频谱分析中观察到叶片的非同步振动(NSV)。基于喷流核反馈理论,给出了该情况下发生非支流的物理解释。
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引用次数: 2
Parameter selection for aeroengine transient state gas path analysis 航空发动机瞬态气路分析参数选择
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150548
Kun Yang, Qiuye Tu, Yunhao Zeng, Jing Xuan
Compared with steady state data, engine transient state data cover a wider working scope of components, more complex operating conditions, and therefore can provide more abundant information regarding engine health status. To make the fullest use of engine transient data, this paper presents the methods on how to choose the proper measurements and health parameters when constructing an aeroengine gas path analysis system.The measurement selection based on sensitivity analysis is conducted, compared to which an effortless measurement selection method termed Minimum Identifiability Loss (MIL) is proposed. Aiming to reduce the estimation uncertainty, the analysis of maximal linearly independent group is presented to select optimal health parameters under the condition of limited measurements. Finally, the component health status identifiability analysis base on transient data also gives a good explanation to gas path analysis “smearing effect”.
与稳态数据相比,发动机暂态数据涵盖的部件工作范围更广,工况更复杂,能够提供更丰富的发动机健康状态信息。为了充分利用发动机瞬态数据,本文介绍了在构建航空发动机气路分析系统时如何选择合适的测量参数和健康参数的方法。在此基础上,提出了一种基于灵敏度分析的测量选择方法——最小可识别损失(MIL)。为了降低估计的不确定性,提出了在有限测量条件下选取最优健康参数的最大线性无关群分析方法。最后,基于瞬态数据的组件健康状态识别分析也很好地解释了气路分析的“涂抹效应”。
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引用次数: 0
Localization of breathing cracks in engineering structures with transmissibility function-based features 基于传递函数特征的工程结构呼吸裂缝定位
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150489
Quankun Li, Zihao Li, Mingfu Liao, Kang Zhang
Structures such as fuselage, blade and wing in aeronautical and astronautical engineering are often subjected to cyclic loads in their service life, which in turn causes breathing cracks in these structures. To provide much more precise position of breathing cracks in structures and avoid structure failure, a local vibration-based approach using transmissibility function-based features is proposed and verified in this study. In the new method, nonlinear dynamic behaviour of cracked structures is simulated by a chain-type multiple-degree-of-freedom (MDOF) model, in which breathing cracks are represented as related nonlinear connections between masses. By modifying local structural physical parameters (mass, stiffness or damping coefficient), transmissibility function-based features are derived from cracked structures only and corresponding damage indicator is calculated for fault localization. Based on results of simulations on the chain-type model with breathing cracks, the effectiveness and practicability of damage indicator and method are verified and demonstrated. Moreover, merits, drawbacks and further development of this method are summarized and discussed.
航空航天工程中的机身、叶片和机翼等结构在使用寿命中经常受到循环载荷的作用,这反过来又会导致这些结构出现呼吸性裂纹。为了提供结构中呼吸裂纹的更精确位置并避免结构失效,本研究提出并验证了一种基于传递函数特征的局部振动方法。在新方法中,通过链式多自由度(MDOF)模型模拟了有裂纹结构的非线性动力学行为,其中呼吸裂纹表示为质量之间的相关非线性连接。通过修改局部结构物理参数(质量、刚度或阻尼系数),仅从裂纹结构中导出基于传递函数的特征,并计算相应的损伤指标进行故障定位。基于含呼吸裂纹链式模型的仿真结果,验证了损伤指标和方法的有效性和实用性。并对该方法的优缺点和进一步发展进行了总结和讨论。
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引用次数: 0
Structural optimization of the wing box for a hybrid-electric commuter aircraft 混合动力电动通勤飞机翼盒结构优化
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/151116
C. Nasoulis, P. Tsirikoglou, A. Kalfas
Hybrid-electric commuter aircraft segment is playing a significant role in the electrification of air transportation. Towards the achievement of efficient and robust transportation, design and optimization processes are necessary to evaluate the different aircraft components. Within this context, the current work investigates the impact of the positioning of the propulsion system and spars on the structural integrity of a hybrid-electric commuter aircraft. The proposed approach is based on an in-house aircraft sizing tool, along with geometry generation and high-fidelity structural evaluation models. These tools are tailored in an automated computational pipeline, that includes pre-processing, model evaluation and post-processing tasks, able to perform design space exploration and optimization over different loading conditions of a selected mission envelope. This work focuses on the assessment of the impact of the additional non-structural weight e.g., batteries, fuel, and propulsion components, inside the wing box, on the stress, deformation and spanwise thickness distribution of the structure. The effect of spars and propulsion system positioning on the available storage space, maximum stress and displacement is discussed, with the aft spar having the greatest impact. Finally, the structural model is optimized to minimize the mass, resulting in a 29% weight reduction, compared to the initial design.
混合动力电动通勤飞机在航空运输电气化方面发挥着重要作用。为了实现高效和稳健的运输,有必要对不同的飞机部件进行设计和优化。在此背景下,目前的工作调查了推进系统和翼梁的定位对混合动力电动通勤飞机结构完整性的影响。所提出的方法基于内部飞机尺寸确定工具,以及几何图形生成和高保真度结构评估模型。这些工具是在自动化计算管道中定制的,包括预处理、模型评估和后处理任务,能够在选定任务包线的不同载荷条件下执行设计空间探索和优化。这项工作的重点是评估翼盒内额外的非结构重量(如电池、燃料和推进部件)对结构的应力、变形和展向厚度分布的影响。讨论了翼梁和推进系统定位对可用存储空间、最大应力和位移的影响,其中后翼梁的影响最大。最后,对结构模型进行了优化,使质量最小化,与初始设计相比,重量减轻了29%。
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引用次数: 1
Efficient analysis of unsteady flows within multi-stage turbomachines using the coupled time and passage spectral method 利用耦合时间和通道谱方法高效分析多级涡轮内部非定常流动
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/151117
Dingxi Wang, Sen Zhang, Xiuquan Huang
A coupled time and passage spectral method has been proposed very recently for tracking blade wakes penetrating the immediate downstream blade row and reaching far downstream blade rows. To achieve an efficient numerical analysis, the number of time and space modes to be retained has to be limited, as the computational cost of such an analysis is at least proportional to the number of modes. In this study, time and space modes related to downstream propagation of blade wakes reaching beyond their immediate downstream blade row are ranked according to their amplitudes of flow quantities through a time domain harmonic balance analysis using a domain consisting of multiple blade passages for the third row to capture the wakes of the first row of a two-stage fan. Modes with significant amplitudes are identified and they are really sparse. This sparsity of significant modes provides the premise for an efficient analysis using the coupled time and passage spectral method. A guideline for a priori selection of time and space modes has been developed by analyzing the frequencies and nodal diameters of those significant modes. The guideline is subsequently verified through four different coupled time and passage spectral analyses with different levels of accuracy by including different time and space modes.
最近提出了一种耦合时间和通道谱方法,用于跟踪穿透直接下游叶列并到达远下游叶列的叶片尾流。为了实现有效的数值分析,必须限制要保留的时间和空间模式的数量,因为这种分析的计算成本至少与模式的数量成比例。在本研究中,通过时域谐波平衡分析,使用由第三排的多个叶片通道组成的域来捕捉两级风机第一排的尾流,根据其流量振幅对与叶片尾流下游传播相关的时间和空间模式进行排序,这些尾流到达其直接下游叶排之外。具有显著振幅的模式被识别,并且它们实际上是稀疏的。有效模式的这种稀疏性为使用耦合时间和通道谱方法进行有效分析提供了前提。通过分析这些重要模式的频率和节点直径,制定了时间和空间模式的先验选择指南。随后,通过四种不同的耦合时间和通道谱分析,通过包括不同的时间和空间模式,以不同的精度水平验证了该指南。
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引用次数: 0
1D analytic and numerical analysis of multilayer laminates and thin film heat transfer gauges 多层板和薄膜传热计的一维解析和数值分析
IF 0.9 Q3 Engineering Pub Date : 2022-04-12 DOI: 10.33737/jgpps/151660
M. Baker, B. Rosic
The impulse response method is widely used for heat transfer analysis in turbomachinery applications. Traditionally, the 1D method assumes a linear time invariant, isotropic, semi-infinite block and does not accurately model the behaviour of laminated materials. This paper evaluates the error introduced by the single layer assumption and outlines the required modifications for multilayer analysis.The analytic solution for an N layer, semi-infinite laminate is presented. Adapted multilayer basis functions are derived for the impulse response method and used to evaluate the impact of uniform, isotropic assumptions. A numerical solution to the laminate problem is also presented. A penta-diagonal inversion algorithm, for a modified Crank-Nicolson scheme, is evaluated for fast stable implementation of multilayer simulation. The scheme shows comparable performance to the impulse response, whilst removing the requirement for linear time invariance.The methods are demonstrated in the case of analysing a thin film gauge, used in laboratory analysis of heat transfer in a turbine nozzle guide vane. Thin film gauge manufacturing techniques have advanced significantly in recent years. Advanced multilayer constructions are now used however, post-processing commonly relies on outdated single layer methods. This paper provides a universal methodology, required to analyse modern-day multilayer heat transfer measurements.
脉冲响应法广泛用于涡轮机械应用中的传热分析。传统上,1D方法假设线性时不变、各向同性、半无限块,并且不能准确地对层压材料的行为建模。本文评估了单层假设引入的误差,并概述了多层分析所需的修改。给出了N层半无限层压板的解析解。推导了脉冲响应方法的自适应多层基函数,并用于评估均匀各向同性假设的影响。文中还给出了层压板问题的数值解。为了快速稳定地实现多层模拟,对一种改进的Crank-Nicolson格式的五对角反演算法进行了评估。该方案显示出与脉冲响应相当的性能,同时消除了对线性时间不变性的要求。这些方法在分析薄膜测量仪的情况下进行了演示,该测量仪用于涡轮机喷嘴导叶中的传热的实验室分析。近年来,薄膜厚度计的制造技术取得了显著进步。现在使用先进的多层结构,然而,后处理通常依赖于过时的单层方法。本文提供了一种分析现代多层传热测量所需的通用方法。
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引用次数: 0
期刊
Journal of the Global Power and Propulsion Society
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