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Flow deviation and critical choking in transonic turbine cascades operating with non-ideal compressible flows 非理想可压缩流下跨声速涡轮叶栅的流动偏差和临界堵塞
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-11 DOI: 10.33737/jgpps/151659
Francesco Tosto, A. Giuffrè, P. Colonna, M. Pini
In this work we examine the flow deviation and its relationship to critical choking, i.e., choking of the meridional component of velocity, in transonic turbine cascades operating with non-ideal compressible flows. To this purpose, a generalized expression of the corrected flow per unit area as a function of both the thermodynamic state and the molecular complexity of the working fluid, the Mach number, and the amount of swirl is derived. The trends of the corrected flow with respect to these quantities are used to infer physical insights on the flow deviation and on the operability of transonic turbine cascades in off-design conditions. Moreover, reduced-order models for the estimation of the flow deviation and the preliminary assessment of the losses have been developed and validated against the results of CFD simulations performed on a representative transonic turbine stator. Results suggest that flows of dense organic vapors exhibit larger deviations than those pertaining to compounds made of simple molecules, e.g., air. Furthermore, transonic turbines expanding dense vapors reach critical choking conditions at lower Mach numbers than the ones operating with simple molecules, and are affected by larger dissipation due to viscous mixing.
在这项工作中,我们研究了在非理想可压缩流下运行的跨声速涡轮叶栅中的流动偏差及其与临界阻塞的关系,即速度经向分量的阻塞。为此,导出了单位面积校正流量的广义表达式,该表达式是工作流体的热力学状态和分子复杂性、马赫数和涡流量的函数。修正流量相对于这些量的趋势用于推断在非设计条件下跨声速涡轮叶栅的流量偏差和可操作性的物理见解。此外,还开发了用于估计流量偏差和初步评估损失的降阶模型,并根据在代表性跨声速涡轮机定子上进行的CFD模拟结果进行了验证。结果表明,与由简单分子(如空气)组成的化合物相比,致密有机蒸汽的流动表现出更大的偏差。此外,与使用简单分子的涡轮机相比,膨胀稠密蒸汽的跨声速涡轮机在更低的马赫数下达到临界阻塞条件,并且由于粘性混合而受到更大耗散的影响。
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引用次数: 0
Non-parametric surrogate model method based on machine learning with application on low-pressure steam turbine exhaust system 基于机器学习的非参数代理模型方法及其在低压汽轮机排气系统中的应用
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-11 DOI: 10.33737/jgpps/151661
Jiajun Cao, Qingbiao Li, Liping Xu, Rui Yang, Yuejin Dai
Current surrogate model methods that are widely used in optimization and design processes rely on manual parameterization to describe the geometry of objects. The loss of geometric information in this process limits the prediction accuracy of surrogate model. To tackle this problem, the new method directly picks important geometric features from surface meshes of fluid domain using Graph Neural Networks (GNNs) and predicts contours of fluid variables based on extracted information with Convolutional Neural Networks (CNNs). The prediction error of CNNs propagates backwards to train GNNs to select sensitive features from surface meshes. This framework reduces uncertainties introduced by manual parameterization and the loss of geometric information because the input of this new method is from the meshes used in the numerical simulations. With CNN and larger amount of extracted geometric information, this method can also predict higher dimensions distributions of flow variables rather than only several performance metrics. The nature of non-parametric representation of geometry also allows users to access designs defined by other parameterization methods to create a larger database. Additionally, thanks to the generic nature of the new method, it can be used for any other design or optimization processes governed by partial differential equations involving complicated geometries. To demonstrate this new method, a non-parametric surrogate model is built for a low-pressure steam turbine exhaust system (LPES). The new surrogate model uses 10 surfaces meshes of the LPES as input and it is used to predicts the energy flux contours at the exit of the last stage of the turbine. Altogether 582 designs have been generated, which contains two types of geometries defined by different methods. Among them, 550 cases are used for training, and 32 cases for testing. The power output of the last two stages of the turbine predicted by the surrogate model has average 0.86% difference compared with those of numerical simulations over a wide range of power ratings. The structural similarity index measure (SSIM) is used to measure the differences between the simulated and predicted contours at the exit of the last rotor, where the average SSIM of 640 contours is 0.9594 (1.0 being identical).
目前在优化设计过程中广泛使用的替代模型方法依赖于手动参数化来描述对象的几何形状。在此过程中几何信息的丢失限制了代理模型的预测精度。为了解决这一问题,该方法利用图神经网络(GNNs)直接从流体域表面网格中提取重要的几何特征,并利用卷积神经网络(cnn)根据提取的信息预测流体变量的轮廓。cnn的预测误差反向传播,训练gnn从表面网格中选择敏感特征。该框架减少了手工参数化带来的不确定性和由于该方法的输入来自数值模拟中使用的网格而造成的几何信息损失。利用CNN和提取的大量几何信息,该方法也可以预测流量变量的高维分布,而不仅仅是几个性能指标。几何的非参数表示的性质也允许用户访问由其他参数化方法定义的设计,以创建更大的数据库。此外,由于新方法的通用性,它可以用于涉及复杂几何形状的偏微分方程控制的任何其他设计或优化过程。为验证该方法的有效性,建立了低压汽轮机排气系统的非参数代理模型。该替代模型以LPES的10个面网格为输入,用于预测涡轮末级出口的能量通量轮廓。总共产生了582种设计,其中包含两种不同方法定义的几何形状。其中培训用例550例,测试用例32例。在较宽的额定功率范围内,代理模型预测的涡轮后两级输出功率与数值模拟的输出功率平均相差0.86%。结构相似指数(SSIM)用于衡量最后一个转子出口的模拟轮廓与预测轮廓之间的差异,其中640个轮廓的平均SSIM为0.9594(1.0相同)。
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引用次数: 1
A study of real-gas effect on SCO2 compressor performance using similitude method 用相似方法研究实际气体对SCO2压缩机性能的影响
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-11 DOI: 10.33737/jgpps/152462
Pengcheng Xu, Z. Zou
The drastic property changes of supercritical CO2 (SCO2) make the performance of SCO2 compressors different from that of conventional compressors. This study deals with the real-gas effect on the SCO2 compressor performance by theoretical analysis and numerical validation. A set of similitude parameters are firstly deduced by dimensional analysis. Then keeping these parameters unchanged, the performance variation of a SCO2 compressor is analyzed when the inlet flow condition changes in a certain temperature and pressure range. Results show that the proposed similitude method could accurately reflect the variation trend of SCO2 compressor performance under different inflow conditions. The real-gas effect enables the compressor to obtain higher pressure ratio with lower temperature rise. It is recommended that the inlet temperature of SCO2 compressor should be as close as possible to the critical temperature and the pressure should be about 150 kPa higher than the corresponding pseudo-critical pressure at the same temperature.
超临界CO2(SCO2)性质的剧烈变化使SCO2压缩机的性能与传统压缩机不同。通过理论分析和数值验证,研究了实际气体对SCO2压缩机性能的影响。首先通过量纲分析推导出一组相似参数。然后,在保持这些参数不变的情况下,分析了SCO2压缩机在一定温度和压力范围内入口流量条件变化时的性能变化。结果表明,所提出的相似方法能够准确地反映SCO2压缩机在不同入流条件下性能的变化趋势。真实的气体效应使压缩机能够在较低的温升下获得更高的压力比。建议SCO2压缩机的入口温度应尽可能接近临界温度,压力应在150左右 kPa,高于相同温度下相应的拟临界压力。
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引用次数: 2
Towards real time transient mGT performance assessment: effective prediction using accurate component modelling techniques 迈向实时暂态mGT性能评估:使用精确的组件建模技术进行有效预测
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-07 DOI: 10.33737/jgpps/150359
A. Gaitanis, Antoine Laterre, F. Contino, W. De Paepe
In an energy mix driven by renewables, there is a need for small-scale highly efficient and flexible cogeneration units, such as Micro Gas Turbines (mGTs). These mGTs should perform transient operations and work at part-load to meet the power grid requirements. Therefore, full transient characterisation is necessary. One of the most crucial factors is accurately incorporating each component's dynamic behavior. Compressor and Turbine performance maps, although essential, are usually obtained in costly test rigs or CFD simulations. Also, the accurate modelling of the heat exchanger affects the efficiency of the whole cycle. The aim of this work is the development of real time transient mGT model, where we focus in the first step on accurate component modelling. Hence, an effective performance map representation method for mGT's compressor and turbine was developed. Moreover, a Recuperator 1-D numerical model is developed. Those modelling techniques were tested in a MATLAB/SIMULINK model in transient conditions. The fundamental target of this study is to enhance the fidelity of dynamic simulations for small-scale gas turbines. Key parameters like shaft speed and combustor inlet temperature, show deviation from experiments less than 1% which solidifies our aim to establish a general and efficient performance prediction.
在可再生能源驱动的能源结构中,需要小型高效灵活的热电联产装置,如微型燃气轮机(mGTs)。这些mgt应进行暂态运行和部分负荷工作,以满足电网的要求。因此,完整的瞬态特性是必要的。最关键的因素之一是准确地结合每个组件的动态行为。压气机和涡轮性能图虽然必不可少,但通常是在昂贵的试验台或CFD模拟中获得的。同时,换热器的准确建模也影响着整个循环的效率。这项工作的目的是开发实时瞬态管理模型,其中我们在第一步集中在精确的组件建模。为此,提出了一种有效的mGT压气机和汽轮机性能图表示方法。此外,还建立了回热器的一维数值模型。在MATLAB/SIMULINK模型中对这些建模技术进行了瞬态条件下的测试。本研究的基本目标是提高小型燃气轮机动态仿真的保真度。轴速、燃烧室入口温度等关键参数与实验偏差小于1%,从而实现了建立通用、高效的性能预测的目标。
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引用次数: 2
Unsteady simulations of deposition in a rotor passage of the first-stage turbine for an aero-engine 某型航空发动机一级涡轮转子流道沉积的非定常模拟
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-04 DOI: 10.33737/jgpps/150549
Zihan Hao, Xing Yang, Xiangyu Wang, Z. Feng
Atmospheric particulate pollutants are prone to deposit in aero-engine turbines due to high-temperature and high-velocity gas flows. The resulting deposition changes the blade profile, leading to a degradation of aerodynamic performance, increase in surface roughness, and blockage of film cooling holes and internal cooling channels, which further reduces cooling performance of the blade. Therefore, the blades are easily ablated, especially for the rotating parts as they have high rotating speed. In present study, unsteady simulations on the effects of particle deposition were carried out by demonstrating the migration trajectories and deposition distributions of particles in turbine rotor passages of an aero-engine that operates at real engine conditions. The effects of rotating speed, blade tip clearance and its cavity depth on the deposition and migration of contaminant particulates were examined. Results reveal that the deposition on the blade surfaces varies with the rotating speeds and the rotor tip clearances. The deposits are mainly concentrated on the pressure side of the blade where multiple rebounds of the particles are observed under a cruise operating condition. At a larger tip clearance, more particles flow into the tip clearance due to stronger leakage flow, and the squealer tip increases the capture efficiency of the particles on the blade tip.
由于大气中的高温高速气流,大气颗粒污染物容易在航空发动机涡轮中沉积。由此产生的沉积改变了叶片的外形,导致气动性能下降,表面粗糙度增加,膜冷却孔和内部冷却通道堵塞,进一步降低了叶片的冷却性能。因此,叶片很容易烧蚀,特别是旋转部分,因为它们有很高的转速。本文通过模拟某型航空发动机在实际工况下涡轮转子通道内颗粒的迁移轨迹和沉积分布,对颗粒沉积的影响进行了非定常模拟。考察了转速、叶尖间隙和空腔深度对污染颗粒沉积和迁移的影响。结果表明,叶片表面沉积随转速和叶顶间隙的变化而变化。沉积物主要集中在叶片的压力侧,在巡航工况下观察到颗粒的多次反弹。在叶尖间隙较大时,由于泄漏流较强,更多的颗粒流入叶尖间隙,尖啸提高了叶尖上颗粒的捕获效率。
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引用次数: 1
Experimental and numerical investigations of mixedconvection in turbine cavities for more flexible operations 用于更灵活操作的涡轮腔内混合对流的实验和数值研究
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150751
Oguzhan Murat, B. Rosic, Koichi Tanimoto, Ryo Egami
Since the renewable sources, which have gained great attention due to the low-carbon policies, are inherently intermittent, the conventional power generation systems will be in use to meet the power demand. These systems, however, must be capable of operating along with renewables, which will lead to a need for more operational flexibility with frequent system ramps. Therefore, understanding and control of thermal stresses and clearances are essential for improving flexibility of conventional power plants. Computational fluid dynamics tools are of great importance in predicting the turbomachinery flows design since the direct measurements of detailed and spatial flow and temperature distribution are often not trivial in the real engines. During shut-down regimes of steam turbines, natural convection takes place along with relatively weak forced convection which is not strong enough to prevent a rising thermal plume leading to a non-uniform cooling in the turbine cavities. Although natural and forced convection have been studied separately in the literature, mixed type of flows in turbine cavities have not been investigated extensively.This paper provides unique experimental data set for validation and development of the predictive tools, which is generated from the detailed flow field measurements in a test facility designed for mixed type of flows in the turbine casing cavities with engine representative conditions. Additionally, large eddy simulations have been performed and validated against the generated experimental data, to gain deeper insight into the flow field. Thus, this paper offers a great insight in these complex flow interactions and unique experimental data for enabling the flexible operations and the development of advanced turbulence modelling.
由于可再生能源由于低碳政策而受到极大关注,其本质上是间歇性的,因此将使用传统的发电系统来满足电力需求。然而,这些系统必须能够与可再生能源一起运行,这将导致需要更大的运营灵活性,并经常进行系统升级。因此,了解和控制热应力和间隙对于提高传统发电厂的灵活性至关重要。计算流体动力学工具在预测涡轮机流量设计方面具有重要意义,因为在实际发动机中,对详细的空间流量和温度分布的直接测量通常不是微不足道的。在汽轮机停机期间,自然对流与相对较弱的强制对流一起发生,强制对流的强度不足以防止热羽流上升,从而导致汽轮机腔内的冷却不均匀。尽管文献中分别研究了自然对流和强迫对流,但尚未对涡轮腔内的混合型流动进行广泛研究。本文为预测工具的验证和开发提供了独特的实验数据集,该数据集是根据测试设施中的详细流场测量生成的,该测试设施专为具有发动机代表性条件的涡轮机壳体空腔中的混合型流而设计。此外,还进行了大涡模拟,并根据生成的实验数据进行了验证,以深入了解流场。因此,本文对这些复杂的流动相互作用提供了深刻的见解,并提供了独特的实验数据,以实现灵活的操作和先进湍流建模的发展。
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引用次数: 2
Experimental validation of a corner stall control methodology using parametrised guide fins 参数化导翼转角失速控制方法的实验验证
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-12 DOI: 10.33737/jgpps/152238
Gabriel Mondin, W. Riéra, P. Duquesne, X. Ottavy
Corner separation is known to limit the operability of aeronautical compressors. Dedicated control devices such as guide fins are envisioned to reduce its negative effects. This paper presents a methodology based on RANS (Reynolds-Averaged Navier-Stokes) computations enabling to select guide fins efficient for that purpose. This methodology is applied to a reference case of linear compressor cascade operating at low Mach number (∼0.11). A set of 17 parameters is used to define two design spaces of interest, from which guide fins are generated. From then, an automated process generates and merges an unstructured mesh built around each guide fin with a fixed, structured mesh of reference representing a single channel of the cascade. Finally, RANS results on the resulting hybrid mesh are obtained using the Computational Fluid Dynamics solver elsA. This set up has proven successful in evaluating automatically hundreds of guide fins of various shapes. Several geometries illustrate the diversity of the design space. A selection of guide fins is then evaluated experimentally. Evolutions of the losses downstream of the cascade are compared to their respective RANS predictions, and to the reference case without guide fin. These experimental results validate the implemented methodology and show encouraging results in terms of loss redistribution brought by the control device.
众所周知,角分离会限制航空压缩机的可操作性。专用的控制装置,如导向翅片,可以减少其负面影响。本文提出了一种基于RANS(Reynolds Averaged Navier-Stokes)计算的方法,能够选择高效的导流片。该方法适用于在低马赫数(~0.11)下运行的线性压缩机叶栅的参考情况。一组17个参数用于定义两个感兴趣的设计空间,从中生成导向翅片。从那时起,一个自动化过程生成并合并了围绕每个导向翅片构建的非结构化网格,以及代表叶栅单个通道的固定的结构化参考网格。最后,使用计算流体动力学求解器elsA获得了所得混合网格的RANS结果。事实证明,这种设置成功地自动评估了数百个不同形状的导向翅片。几种几何形状说明了设计空间的多样性。然后通过实验对导向翅片的选择进行评估。将叶栅下游损失的演变与其各自的RANS预测进行比较,并与没有导向翅片的参考情况进行比较。这些实验结果验证了所实现的方法,并在控制设备带来的损失再分配方面显示出令人鼓舞的结果。
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引用次数: 0
Machine learning based design optimization of centrifugal impellers 基于机器学习的离心叶轮设计优化
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150663
Ao Zhang, Yang Liu, Jinguang Yang, Zhi Li, Chuan-Gui Zhang, Yiwen Li
Big data and machine learning are developing rapidly, and their applications in the aerodynamic design of centrifugal impellers and other turbomachinery have attracted wide attention. In this paper, centrifugal impellers with large flow coefficient (0.18–0.22) are taken as research objects. Firstly, through one-dimensional design and optimization, main one-dimensional geometric parameters of those centrifugal impellers are obtained. Subsequently, hundreds of samples of centrifugal impellers are obtained by using an in-house parameterization program and Latin hypercube sampling method. The NUMECA software is used for CFD calculations to build a sample library of centrifugal impellers. Then, applying the artificial neural network (ANN) to deal with the data in the sample library, a nonlinear model between the flow coefficients, the geometric parameters of these centrifugal impellers and the aerodynamic performance is constructed, which can replace CFD calculations. Lastly with the help of the multi-objective genetic algorithm, a global optimization is carried out to fulfull a rapid design optimization for centrifugal impellers with flow coefficients in the range of 0.18–0.22. Three examples provided in the paper show that the design and optimization method described above is faster and more reliable compared with the traditional design method. This method provides a new way for the rapid design of centrifugal impellers.
大数据和机器学习发展迅速,在离心叶轮等涡轮机械气动设计中的应用受到广泛关注。本文以流量系数较大(0.18–0.22)的离心叶轮为研究对象。首先,通过一维设计和优化,得到了离心叶轮的主要一维几何参数。随后,使用内部参数化程序和拉丁超立方体采样方法获得了数百个离心叶轮样本。NUMECA软件用于CFD计算,以建立离心叶轮的样本库。然后,应用人工神经网络(ANN)对样本库中的数据进行处理,建立了这些离心叶轮的流量系数、几何参数与气动性能之间的非线性模型,该模型可以代替CFD计算。最后,借助多目标遗传算法,对流量系数在0.18–0.22范围内的离心叶轮进行了全局优化,实现了快速设计优化。文中提供的三个实例表明,与传统的设计方法相比,上述设计和优化方法更快、更可靠。该方法为离心叶轮的快速设计提供了一条新途径。
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引用次数: 1
Influence of uneven blade tip clearances on aeroacoustic characteristics of centrifugal compressors 叶尖间隙不均匀对离心式压缩机气动声学特性的影响
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-12 DOI: 10.33737/jgpps/152718
Meijie Zhang, M. Qi, Hong Zhang
The blade tip clearance is a crucial factor in the compressor performance and the aeroacoustics. There are usually main blades and splitter blades, two different types of blades in centrifugal compressors. Keeping almost the same work input, three different tip clearance configurations were designed in which the tip clearance gaps of main blades and splitter blades were uneven. Then experimental investigations were carried out to study the influence of uneven tip clearances on the aeroacoustic characteristics of centrifugal compressors. The results showed that larger main blade tip clearances or larger splitter blade tip clearances would induce rotating instabilities (RI) near flow instability boundary at low rotating speeds. However, the broadband noises below the blade passing frequency (BPF) in the case with uneven blade tip clearances were suppressed significantly which might be due to the incongruous interaction between the tip clearance leakage flows of main blades and splitter blades. In addition, the blade nonsynchronous vibrations (NSV) were observed in the analysis of the frequency spectrum of far-field noise in the case which had smaller main blade tip clearances and larger splitter blade tip clearances. Based on the jet core feedback theory, a physical explanation was given for NSV occurred in this case.
叶尖间隙是影响压气机性能和气动声学性能的重要因素。通常有主叶片和分流叶片,这是离心式压缩机中两种不同类型的叶片。在功输入基本相同的情况下,设计了三种不同的叶顶间隙构型,其中主叶与分流叶的叶顶间隙不均匀。在此基础上,通过实验研究了叶片间隙不均匀对离心压气机气动声学特性的影响。结果表明:在低转速条件下,较大的主叶顶间隙或较大的分流叶顶间隙会在流动不稳定边界附近引起旋转不稳定;而在叶尖间隙不均匀的情况下,叶片通过频率以下的宽带噪声被显著抑制,这可能是由于主叶与分流叶叶尖间隙泄漏流的相互作用不协调所致。此外,在主叶顶间隙较小和分流叶顶间隙较大的情况下,远场噪声频谱分析中观察到叶片的非同步振动(NSV)。基于喷流核反馈理论,给出了该情况下发生非支流的物理解释。
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引用次数: 2
Parameter selection for aeroengine transient state gas path analysis 航空发动机瞬态气路分析参数选择
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-12 DOI: 10.33737/jgpps/150548
Kun Yang, Qiuye Tu, Yunhao Zeng, Jing Xuan
Compared with steady state data, engine transient state data cover a wider working scope of components, more complex operating conditions, and therefore can provide more abundant information regarding engine health status. To make the fullest use of engine transient data, this paper presents the methods on how to choose the proper measurements and health parameters when constructing an aeroengine gas path analysis system.The measurement selection based on sensitivity analysis is conducted, compared to which an effortless measurement selection method termed Minimum Identifiability Loss (MIL) is proposed. Aiming to reduce the estimation uncertainty, the analysis of maximal linearly independent group is presented to select optimal health parameters under the condition of limited measurements. Finally, the component health status identifiability analysis base on transient data also gives a good explanation to gas path analysis “smearing effect”.
与稳态数据相比,发动机暂态数据涵盖的部件工作范围更广,工况更复杂,能够提供更丰富的发动机健康状态信息。为了充分利用发动机瞬态数据,本文介绍了在构建航空发动机气路分析系统时如何选择合适的测量参数和健康参数的方法。在此基础上,提出了一种基于灵敏度分析的测量选择方法——最小可识别损失(MIL)。为了降低估计的不确定性,提出了在有限测量条件下选取最优健康参数的最大线性无关群分析方法。最后,基于瞬态数据的组件健康状态识别分析也很好地解释了气路分析的“涂抹效应”。
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引用次数: 0
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Journal of the Global Power and Propulsion Society
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