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Validation and verification of RANS solvers for TUDa-GLR-OpenStage transonic axial compressor tada - glr - openstage跨声速轴流压气机RANS求解器的验证与验证
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-01-27 DOI: 10.33737/jgpps/158034
Xiao He, Mingmin Zhu, Kailong Xia, Klausmann Fabian, Jinfang Teng, Mehdi Vahdati
This paper presents a comprehensive validation and verification study of turbomachinery Reynolds-averaged Navier-Stokes flow solvers on the transonic axial compressor TUDa-GLR-OpenStage. Two commercial solvers namely Ansys CFX and Numeca FineTurbo are adopted to provide the benchmark solutions, which can be used for verification of other RANS solvers in the future. Based on these solvers, five sets of grids, two advection schemes (i.e., central difference and second-order upwind), four turbulence models (i.e., SA, SA-RC, SST and EARSM) and two rotor-stator interface models (i.e., mixing plane and sliding plane) are investigated to quantify their effects on predicting the performance and the flow field of the compressor stage. Results show that the choices of grid density and turbulence model are most sensitive to the prediction, leading to 5% and 7% variation in compressor performance characteristics, respectively. Regarding the choice of grid density, a method to estimate the grid discretization error is demonstrated, which is transferrable to other cases. Regarding the choice of turbulence model, the EARSM model is found overall most accurate among the investigated models, and the limitations and deficiencies of the rest models are discussed in detail based on the analysis of the mean flow fields and the eddy viscosity fields. The grids and the major CFD results presented in this work are open-accessed to the community for further research. The results and discussions presented in this paper provide a useful reference for future practices of RANS simulations for compressors.
本文在跨声速轴向压气机tada - glr - openstage上对叶轮机械雷诺-平均纳维-斯托克斯流动求解器进行了全面的验证研究。采用Ansys CFX和Numeca FineTurbo两款商用求解器提供基准解决方案,可用于未来对其他RANS求解器的验证。在此基础上,研究了五组网格、两种平流方案(中心差分和二阶迎风)、四种湍流模型(SA、SA- rc、SST和EARSM)和两种动静界面模型(混合面和滑动面)对压气机级性能和流场预测的影响。结果表明,网格密度和湍流模型的选择对预测最敏感,分别导致压气机性能特性变化5%和7%。对于网格密度的选择,给出了一种估计网格离散化误差的方法,该方法可推广到其他情况。在湍流模型的选择上,总体上认为EARSM模型是最准确的,并通过对平均流场和涡动黏度场的分析,详细讨论了其他模型的局限性和不足。网格和本工作中提出的主要CFD结果对社区开放,以供进一步研究。本文的研究结果和讨论为今后压缩机RANS仿真的实践提供了有益的参考。
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引用次数: 5
Numerical investigations on the unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip 涡轮叶片尖部非定常泄漏流动及换热特性数值研究
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-01-05 DOI: 10.33737/jgpps/157176
Shijie Jiang, Zhigang Li, Jun Li, Liming Song
The unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip was numerically investigated using three-dimensional Unsteady Reynolds-Averaged Naiver-Stokes (URANS) and standard k-ω turbulence model. The numerical simulated heat transfer coefficients of the turbine blade tip were well agreement with the experimental data. The accuracy of the numerical method was validated. The steady and unsteady leakage flow and heat transfer coefficient of the turbine blade squealer tip with and without film cooling was conducted. The unsteady leakage flow and heat transfer characteristics of the turbine blade squealer tip with film cooling design at three different blow ratios was numerically investigated. The obtained results show that the corner vortex and scraping vortex near the pressure side shows periodic fluctuation along the separation line of the leakage flow under the function of the pressure difference between the suction and pressure side of the blade tip, as well as the upstream vane unsteady wake flow. This unsteady flow behavior results in the fluctuation of the high heat transfer coefficients at the blade tip. The film cooling design along the camber line can effectively reduce the thermal load of the turbine blade squealer tip by comparison to without film cooling case. The time-averaged heat transfer coefficients of the turbine blade squealer tip reduce 9.0%, 12.4% and 13.2% at blowing ratio of .0.5, 1.0 and 1.5 comparison to without film cooling design in respective. The present work can provide the reference of the film cooling design for the turbine blade squealer tip.
采用三维非定常reynolds - average naver - stokes (URANS)和标准k-ω湍流模型,对涡轮叶片尖部的非定常泄漏流动和换热特性进行了数值研究。数值模拟的涡轮叶尖换热系数与实验数据吻合较好。验证了数值方法的准确性。研究了采用气膜冷却和不采用气膜冷却的涡轮叶片尖部的定常和非定常泄漏流量和换热系数。对采用气膜冷却设计的涡轮叶片尖部在三种不同吹风比下的非定常泄漏流动和换热特性进行了数值研究。得到的结果表明,在叶尖吸力与压力侧压差以及上游叶片非定常尾流的作用下,压力侧附近的角涡和刮涡沿泄漏流分离线呈现周期性波动。这种非定常流动行为导致了叶顶高换热系数的波动。与无气膜冷却情况相比,沿弧度线的气膜冷却设计能有效降低涡轮叶片尖尖的热负荷。在吹气比为0.0.5、1.0和1.5时,涡轮叶片尖部的时间平均换热系数分别比无气膜冷却设计降低9.0%、12.4%和13.2%。本文的工作可为涡轮叶片尖部的气膜冷却设计提供参考。
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引用次数: 1
Investigation of coupled radiation-conduction heat transfer in cylindrical systems by discontinuous spectral element method 用不连续谱元法研究圆柱形系统中耦合辐射-传导传热
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-30 DOI: 10.33737/jgpps/156350
Jiazi Zhao, Yasong Sun, Yifang Li, Changhao Liu
Nowadays, in order to achieve higher efficiency in aero-engines, the increase of turbine inlet temperature in aero-engine is in urgent need. At present, the turbine inlet temperature is around 2,000 K, which means the radiation and coupled radiation-conduction heat transfer play more and more important roles in hot section of aero-engines. As we all konw, considering the cylindrical symmetry of aero-engines. It is convenient to adopt the cylindrical coordinate to simplify the description of these systems, such as annular combustor, exhaust nozzle, etc. In this paper, Discontinuous Spectral Element Method (DSEM) is extended to solve the radiation and coupled radiation-coduction heat transfer in cylindrical coordinate system. Both the spatial and angular computational domains of radiative transfer equation (RTE) are discretized and solved by DSEM. For coupled radiation-conduction heat transfer problem, Discontinuous Spectral Element Method-Spectral Element Method (DSEM-SEM) scheme is used to avoid using two sets of grid which would cause the increase of computational cost and the decrease of accuracy. Then, the effects of various geometric and thermal physical parameters are comprehensively investigated. Finally, these methods are further extended to 2D cylindrical system.
目前,为了提高航空发动机的效率,迫切需要提高航空发动机涡轮进口温度。目前涡轮进气温度在2000 K左右,这意味着辐射和辐射-传导耦合传热在航空发动机热段中的作用越来越重要。我们都知道,考虑到航空发动机的圆柱对称。采用圆柱坐标可以方便地简化环形燃烧室、排气喷嘴等系统的描述。本文将不连续谱元法(DSEM)推广到圆柱坐标系下的辐射及耦合辐射-传导传热问题。对辐射传递方程(RTE)的空间和角度计算域进行了离散化处理,并用离散元法求解。对于耦合辐射-传导传热问题,采用不连续谱元法-谱元法(DSEM-SEM)方案,避免了使用两组网格导致计算成本增加和精度降低的问题。然后,全面研究了各种几何和热物性参数的影响。最后,将这些方法进一步推广到二维圆柱系统。
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引用次数: 0
Effects of scaling laws on flow and combustion characteristics of lean premixed swirl burners 比例缩放规律对稀薄预混旋流燃烧器流动和燃烧特性的影响
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-20 DOI: 10.33737/jgpps/156121
Wenda Xie, Ting Shi, B. Ge, S. Zang
Modern heavy gas turbine combustors are always huge, so it is difficult and costly to do experiment. Thus, geometry scaling method has come into sight. In this paper, based on a single lean premixed swirl burner, validated computational fluid dynamic (CFD) model was used to study the effects of different scaling laws on various scalling models from 1/2 to 1/10. Experimental study on prototype combustor and the 3/5 scale model under full operating condition is also carried out to verify the NOx emission under different laws. Results showed that DaI scaling law was able to maintain good similarity under combustion state when scaling factor = 1/2–1/5, while Re scaling law would bring significant changes on flow and flame characteristics. The emission of NOx is also similar to prototype by using Dai law. But Re law could keep flow characteristics under non-combustion state. It is suggested that Dai law is suitable for lean premixed swirl combustor geometry scaling.
现代重型燃气轮机燃烧器体积庞大,实验难度大,成本高。由此,几何比例缩放方法应运而生。本文以一个稀薄预混旋流燃烧器为研究对象,采用经过验证的计算流体动力学(CFD)模型,研究了不同尺度律对1/2至1/10尺度模型的影响。对原型燃烧室和3/5比例模型在全工况下进行了实验研究,以验证不同规律下的NOx排放。结果表明,当比例因子为零时,在燃烧状态下,DaI比例定律能够保持良好的相似性 = 1/2–1/5,而再缩放定律会对流动和火焰特性产生显著变化。利用戴定律,NOx的排放也与原型相似。但Re定律可以保持非燃烧状态下的流动特性。结果表明,戴定律适用于稀薄预混旋流燃烧器几何尺度的标定。
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引用次数: 2
LES prediction of transitional flows in LP turbine cascades: effects of blade loading, flow phenomena and numerical setup 低压涡轮叶栅过渡流动的LES预测:叶片载荷、流动现象和数值设置的影响
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-20 DOI: 10.33737/jgpps/156577
A. Tateishi, N. Tani, Y. Okamura, Masaaki Hamabe
This paper presents detailed validations of a Large Eddy Simulation (LES) methodology for various transitional phenomena in low pressure turbines. The results are discussed to identify key phenomena to be resolved accurately toward future industrial use of LES. Detailed comparisons between experimental and CFD results are made on three different 2D cascades with different blade loading. One is low-lift and fully laminar design, while the others are moderate- and high-lift designs with boundary layer transition. The experimental data are obtained in a low speed linear cascade at Iwate University. All computations are conducted by a carefully-designed overset LES code. For the high-load design with a distinct laminar separation on the suction side, the LES result shows satisfactory agreement with the test. However, although the peak of total pressure loss distribution is predicted quite accurately, integrated cascade losses are over-predicted in the other two cases. For the laminar blade, the LES result implies some differences can exist in the state of wake, while the transitional blade shows delay of transition in the boundary layer. The effects of inflow turbulence intensity, length scale, and stream tube contraction are discussed in detail to improve LES prediction.
本文详细验证了低压涡轮机中各种过渡现象的大涡模拟(LES)方法。对结果进行了讨论,以确定LES未来工业应用中需要准确解决的关键现象。对三种不同叶片载荷的二维叶栅进行了实验结果和CFD结果的详细比较。一种是低升力和全层流设计,而另一种是具有边界层过渡的中升力和高升力设计。实验数据是在岩手大学的低速线性叶栅中获得的。所有计算都是通过精心设计的过集LES代码进行的。对于吸力面有明显层流分离的高负荷设计,LES结果与试验结果吻合良好。然而,尽管总压损失分布的峰值预测得相当准确,但在其他两种情况下,综合叶栅损失的预测过高。对于层流叶片,LES结果表明,尾流状态可能存在一些差异,而过渡叶片在边界层显示出过渡延迟。详细讨论了入流湍流强度、长度尺度和流管收缩的影响,以改进LES预测。
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引用次数: 0
Transonic compressor Darmstadt - Open test caseIntroduction of the TUDa open test case 跨音速压缩机Darmstadt -开放式测试用例TUDa开放式测试用例介绍
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-12 DOI: 10.33737/jgpps/156120
Fabian Klausmann, D. Franke, J. Foret, H. Schiffer
Designs for future aero engines aim for increased efficiency with reduced exhaust gas and noise emissions. To achieve these goals, comprehensive physical understanding and highly innovative solutions are necessary. Even though computational capabilities are rising, the required confidence level is restrained. To understand and validate theoretical and numerical models, extensive experiments at realistic operating conditions are crucial.The modular compressor at the Transonic Compressor Darmstadt test facility at Technical University of Darmstadt enables investigations of prototype BLISK rotors in single or 1.5-stage setups, operating at high-speed conditions. Extensive steady and time-resolving instrumentation is used to determine the compressor aerodynamics and performance as well as aeroelastics.To foster improvements in numerical modelling and predictability based on high quality experimental data, the TUDa-GLR-OpenStage test case is introduced. It comprises a single stage setup, including the BLISK rotor, a 3D-optimized stator as well as the annulus contour. The data set is supplemented with comprehensive measurement data at stage inlet and outlet as well as running tip clearances.This paper describes the open test case, related geometries, measurement procedures and corresponding experimental results, including steady state performance and unsteady aerodynamics. Ultimately, it is aiming to provide a standard case for future development of numerical models and comparable validation.
未来航空发动机的设计目标是通过减少废气和噪音排放来提高效率。为了实现这些目标,全面的物理理解和高度创新的解决方案是必要的。尽管计算能力正在提高,但所需的置信度是有限的。为了理解和验证理论和数值模型,在实际操作条件下进行大量实验是至关重要的。位于德国达姆施塔特工业大学Transonic compressor Darmstadt测试中心的模块化压缩机可以在高速条件下对单级或1.5级的原型BLISK转子进行测试。广泛的稳定和时间分辨仪器用于确定压缩机的空气动力学和性能以及空气弹性。为了促进基于高质量实验数据的数值模拟和可预测性的改进,引入了TUDa-GLR-OpenStage测试用例。它包括一个单级设置,包括BLISK转子,3d优化的定子以及环空轮廓。该数据集还补充了进口和出口以及运行尖端间隙的综合测量数据。本文介绍了开放试验用例、相关几何形状、测量步骤和相应的实验结果,包括稳态性能和非定常空气动力学。最终,它的目的是为未来的数值模型的发展和可比验证提供一个标准的案例。
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引用次数: 3
Investigation of surge in a 1.5-stage transonic axial compressor 1.5级跨声速轴流压气机喘振特性研究
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-11-28 DOI: 10.33737/jgpps/156119
Silas Mütschard, J. Werner, C. Kunkel, Maximilian Karl, H. Schiffer, C. Biela, Sebastian Robens
In this paper we give insight into characteristics of a 1.5-stage transonic axial compressor rig with focus on surge during a stalled operating point. The new compressor rig at TU Darmstadt is representative for the front stage of an industrial gas turbine. Transient throttling maneuvers were conducted for multiple operating points during the first test campaign of the TCD 2 (Transonic Compressor Darmstadt 2), providing an extensive set of unsteady structural and aerodynamic data beyond the stability limit. Enhanced analytical methods allow detailed studies including aerodynamic spectral analysis as well as determination of propagation speed and size of disturbances. The results differ from observations at comparable test rigs, revealing an interesting manifestation of stall: In a wide range of the stability limit it shows a periodicity. The stall emerges and vanishes recurrently, causing strong oscillations of the pressure ratio. Additional unsteady measurements of the mass flow indicate a surge. Regarding the compressor map, this results in staggering operating points, showing a hysteresis. However, due to a rather small plenum and experience with a similar test rig the TCD 2 was not expected to surge. Comprehensive analyses are carried out to characterize this phenomenon.
在本文中,我们深入了解了1.5级跨音轴流压气机装置的特性,重点是失速工况下的喘振。达姆施塔特工业大学的新型压缩机设备是工业燃气轮机前级的代表。TCD 2(Transonic Compressor Darmstadt 2)的第一次试验期间,对多个操作点进行了瞬态节流操作,提供了超过稳定性极限的大量非稳态结构和空气动力学数据。增强的分析方法允许进行详细的研究,包括空气动力学频谱分析以及确定扰动的传播速度和大小。结果与可比试验台上的观察结果不同,揭示了失速的一个有趣表现:在大范围的稳定性极限中,失速表现出周期性。失速反复出现和消失,造成压力比的强烈振荡。对质量流的额外非稳定测量表明存在喘振。关于压缩机映射,这导致了交错的操作点,显示出滞后。然而,由于充气室相当小,并且有类似试验台的经验,预计TCD 2不会激增。对这一现象进行了综合分析。
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引用次数: 0
Predicting the ignition sequences in a separated stratified swirling spray flame with stochastic flame particle tracking 用随机火焰粒子跟踪方法预测分层旋转喷射火焰的点火顺序
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-10-12 DOI: 10.33737/jgpps/153495
Qing Xie, Siheng Yang, Hao Cheng, Chi Zhang, Zhuyin Ren
Stochastic flame particle tracking in conjunction with non-reacting combustor simulations can offer insights into the ignition processes and facilitate the combustor optimization. In this study, this approach is employed to simulate the ignition sequences in a separated dual-swirl spray flame, in which the newly proposed pairwise mixing-reaction model is used to account for the mass and energy transfer between the flame particle and the surrounding shell layer. Based on the flame particle temperature, the particle state can be classified in to burnt, hot gas, and extinguished. The additional state of hot gas is introduced to allow the flame particles with high temperature to survive from nonflammable region and then potentially to ignite the nearby favourable regions. The simulations of the separated stratified swirl spray flame reveal two different ignition pathways for flame stabilization. The first showed that some flame particles from the spark would directly enter the main recirculation zone resulting from the velocity randomness and then ignite both sides of the combustor simultaneously. The second showed that flame particles from the spark would ignite the traversed regions following the swirl motion inside the combustor. The predicted ignition sequences were compared with the evolution of flame morphology recorded by high-speed imaging from experiments, showing qualitative agreement.
随机火焰粒子跟踪与非反应燃烧室模拟相结合,可以深入了解燃烧过程,促进燃烧室优化。在本研究中,采用该方法模拟分离双旋喷射火焰的点火序列,其中采用新提出的两两混合反应模型来考虑火焰颗粒与周围壳层之间的质量和能量传递。根据火焰颗粒温度,颗粒状态可分为燃烧状态、热气体状态和熄灭状态。引入热气体的附加状态以允许具有高温的火焰颗粒从不可燃区域存活,然后可能点燃附近的有利区域。通过对分层旋流喷雾火焰的模拟,揭示了两种不同的火焰稳定化点火途径。首先,由于速度的随机性,火花产生的部分火焰颗粒会直接进入主再循环区,并同时点燃燃烧室两侧。第二种方法表明,火花产生的火焰粒子会点燃燃烧室内旋转运动后穿过的区域。将预测的点火序列与实验中高速成像记录的火焰形态演变进行了比较,得到了定性一致的结果。
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引用次数: 0
Turbulence anisotropy analysis at the middle section of a highly loaded 3D linear turbine cascade using Large Eddy Simulation 基于大涡模拟的高负荷三维线性涡轮叶栅中段湍流各向异性分析
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-09-14 DOI: 10.33737/jgpps/159784
Nima Fard afshar, D. Kožulović, Stefan Henninger, Johannes Deutsch, P. Bechlars
This study analyzes the flow over a three-dimensional linear low-pressure turbine cascade blade using large eddy simulation at Re = 90,000. The computational model consists of one blade passage with periodic boundaries and synthetic turbulence is generated at the inlet of the domain. Various flow metrics, including isentropic Mach number distribution at mid-span and wake total pressure losses are compared with available experimental data and found to be in good agreement. A more detailed analysis of the turbulence with particular attention to the separation bubble region is subsequently presented. The analysis revealed that the turbulence is in a nearly two-component state very close to the wall region and gradually follows a certain anisotropy trajectory, as the distance from the wall increases. Even in the free-stream region no fully isotropic state is reached, due to large acceleration and flow turning. The results give a new insight into the state of turbulence within the separation region on the blade suction side and emphasize the deficiencies of the Reynolds-averaged Navier Stokes (RANS) turbulence models in reproducing the turbulence anisotropy. This insight is of relevance for the aerodynamic design of turbines, since large parts of the total pressure loss are generated in the separation region.
本研究使用雷诺数处的大涡模拟来分析三维线性低压涡轮机叶栅叶片上的流动 = 90000。计算模型由一个具有周期边界的叶片通道组成,在区域入口处产生合成湍流。将各种流量指标,包括翼展中部的等熵马赫数分布和尾流总压损失,与现有的实验数据进行了比较,发现它们非常一致。随后对湍流进行了更详细的分析,特别注意分离气泡区域。分析表明,湍流在非常靠近壁区域的地方处于几乎双组分的状态,并且随着离壁距离的增加,湍流逐渐遵循一定的各向异性轨迹。即使在自由流区域,由于大的加速度和流动转向,也没有达到完全各向同性的状态。研究结果对叶片吸力侧分离区域内的湍流状态提供了新的见解,并强调了雷诺平均Navier-Stokes(RANS)湍流模型在再现湍流各向异性方面的不足。这一见解与涡轮机的空气动力学设计有关,因为总压力损失的大部分是在分离区域产生的。
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引用次数: 1
Investigation of turbulence production and dissipation due to isotropic and anisotropic roughness components on real surfaces 实际表面上各向同性和各向异性粗糙度分量引起的湍流产生和耗散研究
IF 0.9 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-25 DOI: 10.33737/jgpps/151658
J. Ahrens, Sebastian Kurth, K. Cengiz, Lars Wein, J. Seume
Roughness generally consists of structures that are either oriented anisotropic in directions tangential to the surface or isotropic, or a superposition of both components. Interactions between the roughness elements exert a significant influence on the fluid mechanical losses. Cost-effective maintenance of the functionality of the surfaces of aerodynamically relevant components such as blades requires the quantitative prediction of the influence on the flow, which can be achieved through Reynolds-Averaged-Navier-Stokes Simulations (RANS). An established roughness parameter used to model the influence on the flow is the equivalent sand grain roughness ks. By contrast, the research presented here employs Direct Numerical Simulations (DNS) with Immersed Boundary Method (IBM) of channel flows over anisotropic, isotropic, and superimposed surfaces in order to investigate the aerodynamic losses, for example, due to turbulent production and dissipation. The simulation results show that the equivalent sand grain roughness does not correctly predict flow losses from anisotropic and superimposed surfaces, because in reality, the “angle of attack” with respect to the anisotropic structures changes the turbulence due to altered turbulent production and dissipation. A non-linear relationship between the flow resistance and this angle of attack is a result of local changes in pressure gradients.
粗糙度通常由在与表面相切的方向上定向为各向异性或各向同性的结构组成,或者由两个分量叠加而成。粗糙度元件之间的相互作用对流体机械损失产生显著影响。经济高效地维护空气动力学相关部件(如叶片)表面的功能需要对流量的影响进行定量预测,这可以通过雷诺平均纳维-斯托克斯模拟(RANS)实现。用于模拟对流动的影响的已建立的粗糙度参数是等效砂粒粗糙度ks。相比之下,本文采用直接数值模拟(DNS)和浸没边界法(IBM)对各向异性、各向同性和叠加表面上的通道流动进行研究,以研究空气动力学损失,例如,由于湍流的产生和耗散。模拟结果表明,等效砂粒粗糙度不能正确预测各向异性和叠加表面的流动损失,因为实际上,由于湍流产生和耗散的改变,相对于各向异性结构的“攻角”会改变湍流。流动阻力和该迎角之间的非线性关系是压力梯度局部变化的结果。
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引用次数: 0
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Journal of the Global Power and Propulsion Society
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