Ina Ekeberg, Pierre-Jean Bibet, H. Knudsen, Øyvind Reimers, E. Torbergsen
Over the past ten years, subsea multiphase pumping has accomplished extraordinary technology breakthroughs. The drivers are the oil and gas companies’ requirements for deeper and more remote subsea production satellites along with producing more challenging fluids. The multiphase pump (MPP) technology has kept evolving, breaking records in terms of shaft power, design pressure, differential pressure, and high viscosity capabilities. In addition, the current reliability data shows 86.5% probability of 5 years failure-free operation. Today, a main challenge is the ability to withstand sand erosion. A subsea MPP is placed on the seafloor to increase the production from subsea oil and gas wells, normally without any upstream separator or sand control system. The inevitable sand production is directed through the pump and transported further to the topside arrival separator. The MPP considered in this paper is a dynamic helico-axial pump with rotational speeds typically ranging up to 4,600 rpm and 3.5 MW. Obviously, both pump vendor and operator have made significant efforts to make the MPP as robust as possible. The first part of this paper describes how sand production is mitigated and controlled in a subsea oil and gas production system, but also how an accidental sand event can nevertheless happen. In the second part, the various wear mechanisms of MPP components are explained based on operational experience and wear tests. Finally, it presents the comparison of the wear observed on the Moho pump retrieved from the field with the wear rate and pattern predicted by the in-house MPP wear prediction model.
{"title":"Sand management and erosion prediction in subsea multiphase pumps","authors":"Ina Ekeberg, Pierre-Jean Bibet, H. Knudsen, Øyvind Reimers, E. Torbergsen","doi":"10.33737/jgpps/145322","DOIUrl":"https://doi.org/10.33737/jgpps/145322","url":null,"abstract":"Over the past ten years, subsea multiphase pumping has accomplished extraordinary technology breakthroughs. The drivers are the oil and gas companies’ requirements for deeper and more remote subsea production satellites along with producing more challenging fluids. The multiphase pump (MPP) technology has kept evolving, breaking records in terms of shaft power, design pressure, differential pressure, and high viscosity capabilities. In addition, the current reliability data shows 86.5% probability of 5 years failure-free operation. Today, a main challenge is the ability to withstand sand erosion.\u0000\u0000A subsea MPP is placed on the seafloor to increase the production from subsea oil and gas wells, normally without any upstream separator or sand control system. The inevitable sand production is directed through the pump and transported further to the topside arrival separator. The MPP considered in this paper is a dynamic helico-axial pump with rotational speeds typically ranging up to 4,600 rpm and 3.5 MW. Obviously, both pump vendor and operator have made significant efforts to make the MPP as robust as possible.\u0000\u0000The first part of this paper describes how sand production is mitigated and controlled in a subsea oil and gas production system, but also how an accidental sand event can nevertheless happen. In the second part, the various wear mechanisms of MPP components are explained based on operational experience and wear tests. Finally, it presents the comparison of the wear observed on the Moho pump retrieved from the field with the wear rate and pattern predicted by the in-house MPP wear prediction model.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2022-03-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48010655","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Pohl, J. Köhler, H. Kellermann, Michael Lüdemann, Daniel Weintraub, P. Jeschke, M. Hornung
This paper presents a novel tool for the modeling of partial turboelectric propulsion systems together with a corresponding case study for a commercial single-aisle aircraft. In order to reduce the environmental impact of air traffic, radically new aircraft and propulsion concepts with a high market penetration are needed. Partial turboelectric propulsion systems seem to offer a promising option to achieve this. For the development of these propulsion systems, a preliminary design tool with a homogeneous and sufficiently high fidelity, both for turbomachinery and electric components, is needed. To address this, the authors of this publication have developed a tool based on the GasTurb software. The models developed, in particular for the electric components which together form the electric powertrain, are described here. In the case study, which demonstrates the coupling of the developed tool with an aircraft design environment, a conventional turboprop baseline aircraft is compared to a derived aircraft which features a partial turboelectric propulsion system with wingtip propellers. The latter are intended to reduce the induced drag, enabling a reduction of the aircraft's total shaft power demand compared to the conventional baseline aircraft. The comparison between the partial turboelectric aircraft and the baseline aircraft indicates that fuel reduction increases with power split. However, primarily increasing electric powertrain masses and a stagnating drag reduction result in lower additional fuel reductions for higher power splits. Despite these conclusions, the predicted induced drag reductions need further refinement as they were found to be optimistic. In summary, this publication presents a methodology and a set of physics-based component models for the preliminary design of partial turboelectric propulsion systems, so that the electric components can be investigated and optimized at the same high level of detail as the gas turbine.
{"title":"Preliminary Design of Integrated Partial Turboelectric Aircraft Propulsion Systems","authors":"M. Pohl, J. Köhler, H. Kellermann, Michael Lüdemann, Daniel Weintraub, P. Jeschke, M. Hornung","doi":"10.33737/jgpps/145907","DOIUrl":"https://doi.org/10.33737/jgpps/145907","url":null,"abstract":"This paper presents a novel tool for the modeling of partial turboelectric propulsion systems together with a corresponding case study for a commercial single-aisle aircraft. In order to reduce the environmental impact of air traffic, radically new aircraft and propulsion concepts with a high market penetration are needed. Partial turboelectric propulsion systems seem to offer a promising option to achieve this. For the development of these propulsion systems, a preliminary design tool with a homogeneous and sufficiently high fidelity, both for turbomachinery and electric components, is needed. To address this, the authors of this publication have developed a tool based on the GasTurb software. The models developed, in particular for the electric components which together form the electric powertrain, are described here. In the case study, which demonstrates the coupling of the developed tool with an aircraft design environment, a conventional turboprop baseline aircraft is compared to a derived aircraft which features a partial turboelectric propulsion system with wingtip propellers. The latter are intended to reduce the induced drag, enabling a reduction of the aircraft's total shaft power demand compared to the conventional baseline aircraft. The comparison between the partial turboelectric aircraft and the baseline aircraft indicates that fuel reduction increases with power split. However, primarily increasing electric powertrain masses and a stagnating drag reduction result in lower additional fuel reductions for higher power splits. Despite these conclusions, the predicted induced drag reductions need further refinement as they were found to be optimistic. In summary, this publication presents a methodology and a set of physics-based component models for the preliminary design of partial turboelectric propulsion systems, so that the electric components can be investigated and optimized at the same high level of detail as the gas turbine.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2022-02-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45349439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Methodologies to quantify the impact of manufacturing uncertainties in 3D CFD based design strategies have become increasingly available over the past years as well as optimization under uncertainties, aiming at reducing the systems sensitivity to manufacturing uncertainties. This type of non-deterministic simulation depends however strongly on a correct characterization of the manufacturing variability. Experimental data to characterize this variability is not always available or in many cases cannot be sampled in sufficiently high numbers. Principal Component Analysis (PCA) is applied to the sampled geometries and the influence of tolerances classes, sample size and number of retained deformation modes are discussed. It is shown that the geometrical reconstruction accuracy of the deformation modes and reconstruction accuracy of the CFD predictions are not linearly related, which has important implications on the total geometrical variance that needs to be retained. In a second application the characterization of manufacturing uncertainties to a marine propeller is discussed. It is shown that uncertainty quantification and robust design optimization of the marine propeller can successfully be performed on the basis of the derived uncertainties. This leads to a propeller shape that is less sensitive to the manufacturing variability and therefore to a more robust design.
{"title":"Characterization of manufacturing uncertainties with applications to uncertainty quantification and robust design optimization","authors":"D. Wunsch, C. Hirsch","doi":"10.33737/JGPPS/138902","DOIUrl":"https://doi.org/10.33737/JGPPS/138902","url":null,"abstract":"Methodologies to quantify the impact of manufacturing uncertainties in 3D CFD based design strategies have\u0000become increasingly available over the past years as well as optimization under uncertainties, aiming at reducing the\u0000systems sensitivity to manufacturing uncertainties. This type of non-deterministic simulation depends however\u0000strongly on a correct characterization of the manufacturing variability. Experimental data to characterize this\u0000variability is not always available or in many cases cannot be sampled in sufficiently high numbers. Principal\u0000Component Analysis (PCA) is applied to the sampled geometries and the influence of tolerances classes, sample size\u0000and number of retained deformation modes are discussed. It is shown that the geometrical reconstruction accuracy of\u0000the deformation modes and reconstruction accuracy of the CFD predictions are not linearly related, which has\u0000important implications on the total geometrical variance that needs to be retained. In a second application the\u0000characterization of manufacturing uncertainties to a marine propeller is discussed. It is shown that uncertainty\u0000quantification and robust design optimization of the marine propeller can successfully be performed on the basis of\u0000the derived uncertainties. This leads to a propeller shape that is less sensitive to the manufacturing variability and\u0000therefore to a more robust design.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2021-07-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46726305","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Oettinger, Lars Wein, Dajan Mimic, Philipp Gilge, Ulrich Hartmann, J. Seume
Defects in the hot-gas path of aero engines have been shown to leave typical signatures in the density distribution of the exhaust jet. These signatures are superposed when several defects are present. For improved maintenance and monitoring applications, it is important to not only detect that there are defects present but to also identify the individual classes of defects. This diagnostic approach benefits both, the analysis of prototype or acceptance test and the preparation of Maintenance, Repair, and Overhaul. Recent advances in the analysis of tomographic Background-Oriented Schlieren (BOS) data have enabled the technique to be automated such that typical defects in the hot-gas path of gas turbines can be detected and distinguished automatically. This automation is achieved by using Support Vector Machine (SVM) algorithms. Choosing suitable identification parameters is critical and can enable SVM algorithms to distinguish between different defect types. The results show that the SVM can be trained such that almost no defects are missed and that false attributions of defect classes can be minimized.
{"title":"Automated detection of hot-gas path defects by Support Vector Machine based analysis of exhaust density fields","authors":"M. Oettinger, Lars Wein, Dajan Mimic, Philipp Gilge, Ulrich Hartmann, J. Seume","doi":"10.33737/JGPPS/137952","DOIUrl":"https://doi.org/10.33737/JGPPS/137952","url":null,"abstract":"Defects in the hot-gas path of aero engines have been shown to leave typical signatures in the density distribution of the exhaust jet. These signatures are superposed when several defects are present. For improved maintenance and monitoring applications, it is important to not only detect that there are defects present but to also identify the individual classes of defects. This diagnostic approach benefits both, the analysis of prototype or acceptance test and the preparation of Maintenance, Repair, and Overhaul.\u0000Recent advances in the analysis of tomographic Background-Oriented Schlieren (BOS) data have enabled the technique to be automated such that typical defects in the hot-gas path of gas turbines can be detected and distinguished automatically. This automation is achieved by using Support Vector Machine (SVM) algorithms. Choosing suitable identification parameters is critical and can enable SVM algorithms to distinguish between different defect types. The results show that the SVM can be trained such that almost no defects are missed and that false attributions of defect classes can be minimized.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2021-07-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48404733","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-08DOI: 10.32743/2658-4077.2021.1.21.417
A. Koptelov
{"title":"THE ENGLISH-LANGUAGE HISTORIOGRAPHY OF THE XXI CENTURE OF THE POLITICAL POLICE OF THE RUSSIAN EMPIRE XIX-EARLY XX CENTURE","authors":"A. Koptelov","doi":"10.32743/2658-4077.2021.1.21.417","DOIUrl":"https://doi.org/10.32743/2658-4077.2021.1.21.417","url":null,"abstract":"","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2021-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76153957","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The development of efficient low emission combustion systems requires methods for an accurate and reliable prediction of combustion processes. Computational Fluid Dynamics (CFD) in combination with combustion modelling is an important tool to achieve this goal. For an accurate computation adequate boundary conditions are crucial. Especially data for the temperature distribution on the walls of the combustion chamber are usually not available. The present work focuses on numerical simulations of a high momentum jet flame in a single nozzle FLOX® type model combustion chamber at elevated pressure. Alongside the balance equations for the fluid the energy equation for the solid combustor walls is solved. To assess the accuracy of this approach, the temperature distribution on the inner combustion chamber wall resulting from this Conjugate Heat Transfer (CHT) simulation is compared to measured wall temperatures. The simulation results within the combustion chamber are compared to detailed experimental data. This includes a comparison of the flow velocities, temperatures as well as species concentrations. To further assess the benefit of including the solid domain in a CFD simulation the results of the CHT simulation are compared to results of a CFD computation where constant temperatures are assumed for all walls of the combustion chamber.
{"title":"Numerical Investigation of a High Momentum Jet Flame at Elevated Pressure: A Quantitative Validation with Detailed Experimental Data","authors":"Michael Pries, A. Fiolitakis, P. Gerlinger","doi":"10.33737/jgpps/130031","DOIUrl":"https://doi.org/10.33737/jgpps/130031","url":null,"abstract":"The development of efficient low emission combustion systems requires methods for an accurate and reliable prediction of combustion processes. Computational Fluid Dynamics (CFD) in combination with combustion modelling is an important tool to achieve this goal. For an accurate computation adequate boundary conditions are crucial. Especially data for the temperature distribution on the walls of the combustion chamber are usually not available. \u0000The present work focuses on numerical simulations of a high momentum jet flame in a single nozzle FLOX® type model combustion chamber at elevated pressure. Alongside the balance equations for the fluid the energy equation for the solid combustor walls is solved. To assess the accuracy of this approach, the temperature distribution on the inner combustion chamber wall resulting from this Conjugate Heat Transfer (CHT) simulation is compared to measured wall temperatures. The simulation results within the combustion chamber are compared to detailed experimental data. This includes a comparison of the flow velocities, temperatures as well as species concentrations. To further assess the benefit of including the solid domain in a CFD simulation the results of the CHT simulation are compared to results of a CFD computation where constant temperatures are assumed for all walls of the combustion chamber.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2020-12-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49580060","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Physically sound compressor and turbine maps are the key to accurate aircraft engine performance simulations. Usually, maps only cover the speed range between idle and full power. Simulation of starting, windmilling and re-light requires maps with sub-idle speeds as well as pressure ratios less than unity. Engineers outside industry, universities and research facilities may not have access to the measured rig data or the geometrical data needed for CFD calculations. Whilst research has been made into low speed behavior of turbines, little has been published and no advice is available on how to extrapolate maps. Incompressible theory helps with the extrapolation down to zero flow as in this region the Mach numbers are low. The zero-mass flow limit plays a special role; its shape follows from turbine velocity triangle analysis. Another helpful correlation is how mass flow at a pressure ratio of unity changes with speed. The consideration of velocity triangles together with the enthalpy-entropy diagram leads to the conclusion that in these circumstances flow increases linearly with speed. In the incompressible flow region, a linear relationship exists between torque/flow and flow. The slope is independent of speed and can be found from the speed lines for which data are available. This knowledge helps in extending turbine maps into the regions where pressure ratio is less than unity. The application of the map extension method is demonstrated with an example of a three-stage low pressure turbine designed for a business jet engine.
{"title":"Turbine Map Extension - Theoretical Considerations and Practical Advice","authors":"Kurzke Joachim","doi":"10.33737/JGPPS/128465","DOIUrl":"https://doi.org/10.33737/JGPPS/128465","url":null,"abstract":"Physically sound compressor and turbine maps are the key to accurate aircraft engine performance simulations. Usually, maps only cover the speed range between idle and full power. Simulation of starting, windmilling and re-light requires maps with sub-idle speeds as well as pressure ratios less than unity.\u0000Engineers outside industry, universities and research facilities may not have access to the measured rig data or the geometrical data needed for CFD calculations.\u0000Whilst research has been made into low speed behavior of turbines, little has been published and no advice is available on how to extrapolate maps.\u0000Incompressible theory helps with the extrapolation down to zero flow as in this region the Mach numbers are low. The zero-mass flow limit plays a special role; its shape follows from turbine velocity triangle analysis. \u0000Another helpful correlation is how mass flow at a pressure ratio of unity changes with speed. The consideration of velocity triangles together with the enthalpy-entropy diagram leads to the conclusion that in these circumstances flow increases linearly with speed.\u0000In the incompressible flow region, a linear relationship exists between torque/flow and flow. The slope is independent of speed and can be found from the speed lines for which data are available. This knowledge helps in extending turbine maps into the regions where pressure ratio is less than unity.\u0000The application of the map extension method is demonstrated with an example of a three-stage low pressure turbine designed for a business jet engine.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2020-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44661305","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The paper aims to improve the understanding of the dependency of compressor inlet conditions close to the critical point in supercritical CO2 (sCO2 ) cycles on different volumetric cycle designs. The compressor inlet conditions are fixed by the specific static outlet enthalpy of the main cooler and the static pressure determined by the mass of CO2 in the closed cycle. While in a previous study the authors analyzed effects on the compressor inlet conditions with respect to the specific static enthalpy in the pseudocritical region for constant inlet pressure, this paper focuses on the influence of the volume of the heater and cooler. The analysis is based on experimental observations from two different experimental sCO2 cycles, the SUSEN loop and the HeRo loop. The change of compressor inlet pressure upon change of the cooling power is substantially different and caused by the different volumetric design of the cycles. A simple model based on the volumes of the hot and cold sections in the cycle is developed to understand the dependency of compressor inlet conditions on the volumetric design. In terms of the volumetric design of the cycle, the paper will improve the knowledge of the challenges in stable compressor operation close to the critical point.
{"title":"Impact of volumetric system design on compressor inlet conditions in supercritical CO2 \u0000cycles","authors":"A. Hacks, S. Schuster, D. Brillert","doi":"10.33737/JGPPS/140118","DOIUrl":"https://doi.org/10.33737/JGPPS/140118","url":null,"abstract":"The paper aims to improve the understanding of the dependency of compressor inlet conditions close to the critical point in supercritical CO2 (sCO2 ) cycles on different volumetric cycle designs. The compressor inlet conditions are fixed by the specific static outlet enthalpy of the main cooler and the static pressure determined by the mass of CO2 in the closed cycle. While in a previous study the authors analyzed effects on the compressor inlet conditions with respect to the specific static enthalpy in the pseudocritical region for constant inlet pressure, this paper focuses on the influence of the volume of the heater and cooler. The analysis is based on experimental observations from two different experimental sCO2 cycles, the SUSEN loop and the HeRo loop. The change of compressor inlet pressure upon change of the cooling power is substantially different and caused by the different volumetric design of the cycles. A simple model based on the volumes of the hot and cold sections in the cycle is developed to understand the dependency of compressor inlet conditions on the volumetric design. In terms of the volumetric design of the cycle, the paper will improve the knowledge of the challenges in stable compressor operation close to the critical point.","PeriodicalId":53002,"journal":{"name":"Journal of the Global Power and Propulsion Society","volume":null,"pages":null},"PeriodicalIF":0.9,"publicationDate":"2020-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47825028","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}