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Sand management and erosion prediction in subsea multiphase pumps 海底多相泵的防砂与冲蚀预测
IF 0.9 Q3 Engineering Pub Date : 2022-03-07 DOI: 10.33737/jgpps/145322
Ina Ekeberg, Pierre-Jean Bibet, H. Knudsen, Øyvind Reimers, E. Torbergsen
Over the past ten years, subsea multiphase pumping has accomplished extraordinary technology breakthroughs. The drivers are the oil and gas companies’ requirements for deeper and more remote subsea production satellites along with producing more challenging fluids. The multiphase pump (MPP) technology has kept evolving, breaking records in terms of shaft power, design pressure, differential pressure, and high viscosity capabilities. In addition, the current reliability data shows 86.5% probability of 5 years failure-free operation. Today, a main challenge is the ability to withstand sand erosion.A subsea MPP is placed on the seafloor to increase the production from subsea oil and gas wells, normally without any upstream separator or sand control system. The inevitable sand production is directed through the pump and transported further to the topside arrival separator. The MPP considered in this paper is a dynamic helico-axial pump with rotational speeds typically ranging up to 4,600 rpm and 3.5 MW. Obviously, both pump vendor and operator have made significant efforts to make the MPP as robust as possible.The first part of this paper describes how sand production is mitigated and controlled in a subsea oil and gas production system, but also how an accidental sand event can nevertheless happen. In the second part, the various wear mechanisms of MPP components are explained based on operational experience and wear tests. Finally, it presents the comparison of the wear observed on the Moho pump retrieved from the field with the wear rate and pattern predicted by the in-house MPP wear prediction model.
在过去的十年里,海底多相泵取得了非凡的技术突破。驱动因素是石油和天然气公司对更深、更偏远的海底生产卫星的要求,以及生产更具挑战性的流体。多相泵(MPP)技术不断发展,在轴功率、设计压力、压差和高粘度能力方面打破了纪录。此外,目前的可靠性数据显示,5年无故障运行的概率为86.5%。如今,一个主要挑战是抵御沙侵蚀的能力。海底MPP被放置在海底,以增加海底油气井的产量,通常没有任何上游分离器或防砂系统。不可避免的出砂被引导通过泵,并被进一步输送到顶部到达分离器。本文中考虑的MPP是一种动态螺旋轴流泵,其转速通常高达4600 rpm和3.5 MW。显然,泵供应商和运营商都做出了重大努力,使MPP尽可能稳健。本文的第一部分描述了海底油气生产系统中如何减少和控制出砂,以及意外出砂事件如何发生。在第二部分中,根据操作经验和磨损试验,解释了MPP部件的各种磨损机制。最后,将从现场检索到的Moho泵上观察到的磨损与内部MPP磨损预测模型预测的磨损率和模式进行了比较。
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引用次数: 2
Preliminary Design of Integrated Partial Turboelectric Aircraft Propulsion Systems 部分涡电一体化飞机推进系统初步设计
IF 0.9 Q3 Engineering Pub Date : 2022-02-25 DOI: 10.33737/jgpps/145907
M. Pohl, J. Köhler, H. Kellermann, Michael Lüdemann, Daniel Weintraub, P. Jeschke, M. Hornung
This paper presents a novel tool for the modeling of partial turboelectric propulsion systems together with a corresponding case study for a commercial single-aisle aircraft. In order to reduce the environmental impact of air traffic, radically new aircraft and propulsion concepts with a high market penetration are needed. Partial turboelectric propulsion systems seem to offer a promising option to achieve this. For the development of these propulsion systems, a preliminary design tool with a homogeneous and sufficiently high fidelity, both for turbomachinery and electric components, is needed. To address this, the authors of this publication have developed a tool based on the GasTurb software. The models developed, in particular for the electric components which together form the electric powertrain, are described here. In the case study, which demonstrates the coupling of the developed tool with an aircraft design environment, a conventional turboprop baseline aircraft is compared to a derived aircraft which features a partial turboelectric propulsion system with wingtip propellers. The latter are intended to reduce the induced drag, enabling a reduction of the aircraft's total shaft power demand compared to the conventional baseline aircraft. The comparison between the partial turboelectric aircraft and the baseline aircraft indicates that fuel reduction increases with power split. However, primarily increasing electric powertrain masses and a stagnating drag reduction result in lower additional fuel reductions for higher power splits. Despite these conclusions, the predicted induced drag reductions need further refinement as they were found to be optimistic. In summary, this publication presents a methodology and a set of physics-based component models for the preliminary design of partial turboelectric propulsion systems, so that the electric components can be investigated and optimized at the same high level of detail as the gas turbine.
本文提出了一种用于部分涡轮电力推进系统建模的新工具,并对商用单通道飞机进行了相应的案例研究。为了减少空中交通对环境的影响,需要具有高市场渗透率的全新飞机和推进概念。部分涡轮电力推进系统似乎为实现这一目标提供了一个有希望的选择。对于这些推进系统的开发,需要一个具有均匀性和足够高保真度的初步设计工具,用于涡轮机械和电气部件。为了解决这个问题,本出版物的作者开发了一个基于GasTurb软件的工具。开发的模型,特别是为共同构成电动动力系统的电气部件,在这里进行了描述。在案例研究中,演示了开发的工具与飞机设计环境的耦合,将传统涡桨基线飞机与具有部分涡轮电力推进系统和翼尖螺旋桨的衍生飞机进行了比较。后者旨在减少诱导阻力,与传统基线飞机相比,能够减少飞机的总轴功率需求。部分涡轮电动飞机与基线飞机的对比表明,随着功率分配的增加,燃油减少量增加。然而,主要是增加电力传动系统的质量和停滞不前的阻力减少导致更低的额外燃油减少,更高的功率分割。尽管得出了上述结论,但由于预测结果过于乐观,因此还需要进一步改进。总之,本出版物提出了一种方法和一套基于物理的部件模型,用于部分涡轮电力推进系统的初步设计,以便电气部件可以在与燃气轮机相同的高细节水平上进行研究和优化。
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引用次数: 1
Characterization of manufacturing uncertainties with applications to uncertainty quantification and robust design optimization 制造不确定性的表征及其在不确定性量化和稳健设计优化中的应用
IF 0.9 Q3 Engineering Pub Date : 2021-07-21 DOI: 10.33737/JGPPS/138902
D. Wunsch, C. Hirsch
Methodologies to quantify the impact of manufacturing uncertainties in 3D CFD based design strategies havebecome increasingly available over the past years as well as optimization under uncertainties, aiming at reducing thesystems sensitivity to manufacturing uncertainties. This type of non-deterministic simulation depends howeverstrongly on a correct characterization of the manufacturing variability. Experimental data to characterize thisvariability is not always available or in many cases cannot be sampled in sufficiently high numbers. PrincipalComponent Analysis (PCA) is applied to the sampled geometries and the influence of tolerances classes, sample sizeand number of retained deformation modes are discussed. It is shown that the geometrical reconstruction accuracy ofthe deformation modes and reconstruction accuracy of the CFD predictions are not linearly related, which hasimportant implications on the total geometrical variance that needs to be retained. In a second application thecharacterization of manufacturing uncertainties to a marine propeller is discussed. It is shown that uncertaintyquantification and robust design optimization of the marine propeller can successfully be performed on the basis ofthe derived uncertainties. This leads to a propeller shape that is less sensitive to the manufacturing variability andtherefore to a more robust design.
在过去的几年中,基于3D CFD的设计策略中,量化制造不确定性影响的方法以及不确定性下的优化方法越来越多,旨在降低系统对制造不确定性的敏感性。然而,这种类型的非确定性模拟在很大程度上依赖于对制造变异性的正确描述。描述这种可变性的实验数据并不总是可用的,或者在许多情况下不能取样到足够多的数据。将主成分分析(PCA)应用于试样几何形状,讨论了公差等级、试样尺寸和保留变形模态数量对试样几何形状的影响。结果表明,变形模态的几何重建精度与CFD预测的重建精度不是线性相关的,这对需要保留的总几何方差具有重要意义。在第二个应用中,讨论了船用螺旋桨制造不确定性的特征。结果表明,基于推导出的不确定性,可以成功地进行船舶螺旋桨的不确定性量化和稳健设计优化。这导致螺旋桨形状对制造变异性不太敏感,因此更坚固的设计。
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引用次数: 1
Automated detection of hot-gas path defects by Support Vector Machine based analysis of exhaust density fields 基于排气密度场分析的支持向量机热气体路径缺陷自动检测
IF 0.9 Q3 Engineering Pub Date : 2021-07-13 DOI: 10.33737/JGPPS/137952
M. Oettinger, Lars Wein, Dajan Mimic, Philipp Gilge, Ulrich Hartmann, J. Seume
Defects in the hot-gas path of aero engines have been shown to leave typical signatures in the density distribution of the exhaust jet. These signatures are superposed when several defects are present. For improved maintenance and monitoring applications, it is important to not only detect that there are defects present but to also identify the individual classes of defects. This diagnostic approach benefits both, the analysis of prototype or acceptance test and the preparation of Maintenance, Repair, and Overhaul.Recent advances in the analysis of tomographic Background-Oriented Schlieren (BOS) data have enabled the technique to be automated such that typical defects in the hot-gas path of gas turbines can be detected and distinguished automatically. This automation is achieved by using Support Vector Machine (SVM) algorithms. Choosing suitable identification parameters is critical and can enable SVM algorithms to distinguish between different defect types. The results show that the SVM can be trained such that almost no defects are missed and that false attributions of defect classes can be minimized.
研究表明,航空发动机热气路缺陷会在排气射流密度分布中留下典型的特征。当存在几个缺陷时,这些特征叠加在一起。对于改进的维护和监视应用程序,重要的是不仅要检测存在的缺陷,还要识别缺陷的各个类别。这种诊断方法对原型或验收测试的分析以及维护、修理和大修的准备都有好处。层析背景取向纹影(BOS)数据分析的最新进展使该技术能够实现自动化,从而可以自动检测和区分燃气轮机热气路径中的典型缺陷。这种自动化是通过使用支持向量机(SVM)算法实现的。选择合适的识别参数是关键,可以使SVM算法区分不同的缺陷类型。结果表明,训练后的支持向量机几乎不会遗漏任何缺陷,并且可以最大限度地减少缺陷类的错误归因。
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引用次数: 3
THE ENGLISH-LANGUAGE HISTORIOGRAPHY OF THE XXI CENTURE OF THE POLITICAL POLICE OF THE RUSSIAN EMPIRE XIX-EARLY XX CENTURE 21世纪俄罗斯帝国政治警察的英语历史编纂,19世纪至20世纪初
IF 0.9 Q3 Engineering Pub Date : 2021-01-08 DOI: 10.32743/2658-4077.2021.1.21.417
A. Koptelov
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引用次数: 0
Numerical Investigation of a High Momentum Jet Flame at Elevated Pressure: A Quantitative Validation with Detailed Experimental Data 高压下高动量射流火焰的数值研究:详细实验数据的定量验证
IF 0.9 Q3 Engineering Pub Date : 2020-12-18 DOI: 10.33737/jgpps/130031
Michael Pries, A. Fiolitakis, P. Gerlinger
The development of efficient low emission combustion systems requires methods for an accurate and reliable prediction of combustion processes. Computational Fluid Dynamics (CFD) in combination with combustion modelling is an important tool to achieve this goal. For an accurate computation adequate boundary conditions are crucial. Especially data for the temperature distribution on the walls of the combustion chamber are usually not available. The present work focuses on numerical simulations of a high momentum jet flame in a single nozzle FLOX® type model combustion chamber at elevated pressure. Alongside the balance equations for the fluid the energy equation for the solid combustor walls is solved. To assess the accuracy of this approach, the temperature distribution on the inner combustion chamber wall resulting from this Conjugate Heat Transfer (CHT) simulation is compared to measured wall temperatures. The simulation results within the combustion chamber are compared to detailed experimental data. This includes a comparison of the flow velocities, temperatures as well as species concentrations. To further assess the benefit of including the solid domain in a CFD simulation the results of the CHT simulation are compared to results of a CFD computation where constant temperatures are assumed for all walls of the combustion chamber.
高效低排放燃烧系统的发展需要对燃烧过程进行准确可靠预测的方法。计算流体动力学(CFD)与燃烧建模相结合是实现这一目标的重要工具。对于精确的计算,适当的边界条件是至关重要的。特别是燃烧室壁上的温度分布的数据通常是不可用的。目前的工作重点是在单喷嘴FLOX®型模型燃烧室内高压下高动量射流火焰的数值模拟。除了流体的平衡方程外,还求解了固体燃烧室壁的能量方程。为了评估这种方法的准确性,将这种共轭传热(CHT)模拟产生的内燃室壁上的温度分布与测得的壁温度进行比较。将燃烧室内的模拟结果与详细的实验数据进行了比较。这包括流速、温度以及物种浓度的比较。为了进一步评估在CFD模拟中包括固体域的好处,将CHT模拟的结果与CFD计算的结果进行比较,其中假设燃烧室的所有壁的温度恒定。
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引用次数: 0
Turbine Map Extension - Theoretical Considerations and Practical Advice 涡轮地图扩展-理论考虑和实践建议
IF 0.9 Q3 Engineering Pub Date : 2020-11-26 DOI: 10.33737/JGPPS/128465
Kurzke Joachim
Physically sound compressor and turbine maps are the key to accurate aircraft engine performance simulations. Usually, maps only cover the speed range between idle and full power. Simulation of starting, windmilling and re-light requires maps with sub-idle speeds as well as pressure ratios less than unity.Engineers outside industry, universities and research facilities may not have access to the measured rig data or the geometrical data needed for CFD calculations.Whilst research has been made into low speed behavior of turbines, little has been published and no advice is available on how to extrapolate maps.Incompressible theory helps with the extrapolation down to zero flow as in this region the Mach numbers are low. The zero-mass flow limit plays a special role; its shape follows from turbine velocity triangle analysis. Another helpful correlation is how mass flow at a pressure ratio of unity changes with speed. The consideration of velocity triangles together with the enthalpy-entropy diagram leads to the conclusion that in these circumstances flow increases linearly with speed.In the incompressible flow region, a linear relationship exists between torque/flow and flow. The slope is independent of speed and can be found from the speed lines for which data are available. This knowledge helps in extending turbine maps into the regions where pressure ratio is less than unity.The application of the map extension method is demonstrated with an example of a three-stage low pressure turbine designed for a business jet engine.
物理健全的压气机和涡轮图是精确的飞机发动机性能模拟的关键。通常,地图只覆盖怠速和全功率之间的速度范围。启动、风车和重新照明的模拟需要亚怠速速度和小于1的压力比的地图。工业、大学和研究机构以外的工程师可能无法访问测量钻机数据或CFD计算所需的几何数据。虽然已经对涡轮机的低速行为进行了研究,但很少发表,也没有关于如何推断地图的建议。不可压缩理论有助于外推到零流,因为在这个区域马赫数很低。零质量流极限起着特殊的作用;其形状由涡轮速度三角形分析得出。另一个有用的关联是,在压力比为1的情况下,质量流如何随速度变化。把速度三角形和焓熵图结合起来考虑,可以得出这样的结论:在这种情况下,流量随速度线性增加。在不可压缩流区,转矩/流量与流量呈线性关系。斜率与速度无关,可以从有数据的速度线中找到。这些知识有助于将涡轮图扩展到压力比小于1的区域。以某型公务机发动机三级低压涡轮为例,说明了地图扩展方法的应用。
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引用次数: 2
Impact of volumetric system design on compressor inlet conditions in supercritical CO2 cycles 超临界CO2循环中容积系统设计对压缩机入口条件的影响
IF 0.9 Q3 Engineering Pub Date : 2020-09-09 DOI: 10.33737/JGPPS/140118
A. Hacks, S. Schuster, D. Brillert
The paper aims to improve the understanding of the dependency of compressor inlet conditions close to the critical point in supercritical CO2 (sCO2 ) cycles on different volumetric cycle designs. The compressor inlet conditions are fixed by the specific static outlet enthalpy of the main cooler and the static pressure determined by the mass of CO2 in the closed cycle. While in a previous study the authors analyzed effects on the compressor inlet conditions with respect to the specific static enthalpy in the pseudocritical region for constant inlet pressure, this paper focuses on the influence of the volume of the heater and cooler. The analysis is based on experimental observations from two different experimental sCO2 cycles, the SUSEN loop and the HeRo loop. The change of compressor inlet pressure upon change of the cooling power is substantially different and caused by the different volumetric design of the cycles. A simple model based on the volumes of the hot and cold sections in the cycle is developed to understand the dependency of compressor inlet conditions on the volumetric design. In terms of the volumetric design of the cycle, the paper will improve the knowledge of the challenges in stable compressor operation close to the critical point.
本文旨在提高对超临界CO2 (sCO2)循环中接近临界点的压缩机进口条件对不同容积循环设计的依赖性的理解。压缩机进口条件由主冷却器的特定静态出口焓和封闭循环中CO2的质量决定的静压确定。在之前的研究中,作者分析了在恒定进口压力下,准临界区域的比静态焓对压缩机进口条件的影响,而本文主要关注加热器和冷却器体积的影响。该分析基于两个不同的实验sCO2循环,SUSEN循环和HeRo循环的实验观测。由于循环容积设计的不同,压缩机进口压力随冷却功率的变化有很大的不同。建立了一个基于循环中冷热段体积的简单模型,以理解压缩机进口条件对体积设计的依赖关系。在循环容积设计方面,本文将提高对接近临界点的压缩机稳定运行挑战的认识。
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引用次数: 0
Low pressure ratio transonic fan stall with radial distortion 低压比跨声速风机失速及径向畸变
IF 0.9 Q3 Engineering Pub Date : 2020-09-09 DOI: 10.33737/gpps20-tc-69
Tim S. Williams, C. Hall, M. Wilson
Numerical methods that can predict stall behaviour with non-uniform inlet conditions allow assessment of the stable operating range across flight conditions during the design of fan stages for civil aircraft. To extend the application of methods validated with clean inflow, the effect of a tip low radial distortion on the stall behaviour of a low pressure ratio transonic fan has been investigated using both high speed experiments and 3D URANS computations. The distortion is generated in the experiment using a perforated plate and this is fully represented within the computational mesh. This enables computations to reproduce the full range of flow conditions accurately without adjusting the inlet boundary condition.Both the calculations and measurements show that the presence of the distortion decreases the stall cell rotational speed and increases the cell circumferential extent. In the calculations, the cell speed reduced from 87% to 67% of shaft speed, compared to a change of 82% to 58% in the experiment. With and without distortion, the computations show how stall inception stems from blockage formed by flow separation from the tip-section suction surface, behind the shock. In the distorted case, the more forward shock position produces the blockage further upstream, causing a greater reduction of flow to adjacent passages. This leads to a stall cell in the distorted case that is around 80% larger.
数值方法可以预测非均匀进气道条件下的失速行为,从而在民用飞机风扇级设计过程中评估不同飞行条件下的稳定运行范围。为了扩大洁净流验证方法的应用范围,利用高速实验和三维URANS计算,研究了低径向畸变对低压比跨音速风扇失速行为的影响。变形是在实验中使用穿孔板产生的,这在计算网格中得到了充分的表示。这使得计算能够准确地再现整个流动条件范围,而无需调整进口边界条件。计算和测量结果表明,畸变的存在降低了失速单元的转速,增大了失速单元的周向范围。在计算中,细胞速度从轴速的87%下降到67%,而在实验中变化了82%到58%。无论有无变形,计算都显示了失速是如何从激波后面的尖端吸力面分离形成的阻塞中产生的。在扭曲的情况下,激波位置越靠前,阻塞越靠上游,导致邻近通道的流量减少。这导致失速单元在扭曲的情况下,大约是80%大。
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引用次数: 3
ASSESSMENT OF THE WASHING EFFECTIVENESS OF ON-PURPOSE DESIGNED ECO-FRIENDLY CLEANER AGAINST SOOT DEPOSITS 专门设计的环保型清洁剂对烟灰沉积的洗涤效果评估
IF 0.9 Q3 Engineering Pub Date : 2020-09-09 DOI: 10.33737/gpps20-tc-91
N. Casari, M. Pinelli, A. Suman, Alessandro Vulpio, C. Appleby, Simon Kyte
The increment of the industrialization processes led to even more release of carbonaceous particulate into the environment. These airborne contaminants are produced by endothermic machines, coal combustion, heating systems, and production plants. Soot particles suspended into the air can overpass the inlet filters (if present) of gas turbines and deposit onto the internal parts of the compressor. This phenomenon, leading to the modification of the aerodynamic surface of the airfoils, is the main responsible for the gas turbine performance losses over time. This detrimental effect can be partially recovered by washing the compressor unit, frequently.In this work, the assessment of the washing effectiveness against soot deposits of an on-purpose designed eco-friendly cleaner is provided. The removal effectiveness of this water-based cleaner is related to the capability to collect soot particles from surfaces, limiting redeposit phenomena over the stages. The experimental investigation has been carried out by injecting soot particles, under controlled conditions, into a multistage test axial compressor. Using image post-processing techniques, carried out over the entire compressor flow path, a quantitative evaluation of the washing capability has been assessed. Compared with demineralized water, the cleaner was found to be effective if high cleaning performances are expected.
工业化进程的增加导致碳质颗粒更多地释放到环境中。这些空气中的污染物是由吸热机器、煤炭燃烧、加热系统和生产工厂产生的。悬浮在空气中的烟灰颗粒可以穿过燃气轮机的入口过滤器(如果存在),并沉积在压缩机的内部零件上。这种现象导致翼型的空气动力学表面发生变化,是燃气轮机性能随时间损失的主要原因。这种有害影响可以通过频繁地清洗压缩机单元来部分恢复。在这项工作中,提供了一种专门设计的环保清洁剂对烟灰沉积的洗涤效果的评估。这种水基清洁剂的去除效果与从表面收集烟灰颗粒的能力有关,从而限制了各阶段的再沉积现象。通过在受控条件下向多级试验轴流压缩机中喷射烟灰颗粒进行了实验研究。使用在整个压缩机流动路径上进行的图像后处理技术,对洗涤能力进行了定量评估。与软化水相比,如果期望高清洁性能,则发现该清洁剂是有效的。
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引用次数: 6
期刊
Journal of the Global Power and Propulsion Society
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