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An Evaluation of the Design Parameters of a Variable Bearing Profile Considering Journal Perturbation in Rotor–Bearing Systems 考虑轴颈摄动的转子-轴承系统可变轴承轮廓设计参数的评估
Q2 Engineering Pub Date : 2023-10-07 DOI: 10.3390/designs7050116
Adawiya Ali Hamzah, Abbas Fadhil Abbas, M. N. Mohammed, H. S. S. Aljibori, Hazim U. Jamali, Oday I. Abdullah
A variety of bearing profile designs can be used to improve the performance of a rotor–bearing system in severe conditions, such as operating with a shaft misalignment. Misalignments usually occur due to a deformation of the journal, bearing wear, and installation errors. This paper investigates the effects of bearing design parameters under a 3D journal misalignment for a wide range of length-to-diameter ratios to consider short, finite-length, and long journal bearings. Furthermore, the dynamic response of the system to journal perturbation considering linear and parabolic bearing profiles is also investigated. A numerical solution is identified based on the finite difference method, and the equations of motion are derived based on a linear stability analysis in which the fourth-order Runge–Kutta method is used to obtain the journal trajectories. The results show that both profiles help to enhance the rotor–bearing system’s performance regarding the lubricant layer thickness and pressure distribution, in addition to the shaft critical speed over the entire considered range of length-to-diameter ratios. This enhancement reduces the misalignment negative effects on the system performance. The response of the rotor-bearing system to journal perturbation in the case of the parabolic profile are very close to the perfect alignment case in comparison with a linear modification.
各种轴承轮廓设计可用于改善转子-轴承系统在恶劣条件下的性能,例如在轴不对中运行。不对准通常是由于轴颈变形、轴承磨损和安装错误造成的。本文研究了在宽长径比范围内三维轴颈错位情况下轴承设计参数的影响,以考虑短轴颈、有限长轴颈和长轴颈轴承。此外,还研究了考虑线性和抛物型轴承轮廓的轴颈摄动对系统的动态响应。基于有限差分法确定了系统的数值解,基于线性稳定性分析推导了系统的运动方程,并采用四阶龙格-库塔法求解了系统的运动轨迹。结果表明,除了在整个考虑的长径比范围内的轴临界转速外,两种剖面都有助于提高转子-轴承系统在润滑层厚度和压力分布方面的性能。这种增强减少了不对齐对系统性能的负面影响。与线性修正相比,抛物线型转子-轴承系统对轴颈摄动的响应非常接近于完全对准情况。
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引用次数: 0
FPGA-Based Hardware-in-the-Loop (HIL) Emulation of Power Electronics Circuit Using Device-Level Behavioral Modeling 基于fpga的电力电子电路硬件在环(HIL)仿真及器件级行为建模
Q2 Engineering Pub Date : 2023-10-05 DOI: 10.3390/designs7050115
Mohamed Baghdadi, Elmostafa Elwarraki, Imane Ait Ayad
Accurate models of power electronic converters can greatly enhance the accuracy of hardware-in-the-loop (HIL) simulators. This can result in faster and more cost-effective design cycles in industrial applications. This paper presents a detailed hardware model of the IGBT and power diode at the device level suggested for emulating power electronic converters on a field programmable gate array (FPGA). The static visualization of the IGBT component involves an arrangement of equivalent models for both the MOSFET and bipolar transistor in a cascading configuration. The dynamic aspect is represented by inter-electrode nonlinear capacitances. In an effort to expedite the development process while still producing reliable results, the algorithm for the simulation system was built utilizing FPGA-based rapid prototyping via the HDL Coder in MATLAB software (R2019b). Essentially, the HDL Coder transforms the Simulink blocks of these devices within MATLAB into a hardware description language (HDL) suitable for implementation on an FPGA. To evaluate the suggested IGBT hardware model and the nonlinear circuit simulation technique, a chopper circuit is replicated, and an FPGA-in-the-loop simulation is carried out to compare the efficacy and accuracy of the model with both offline simulation results and real-time simulation results using MATLAB Simulink software and the Altera FPGA Cyclone IV GX development board.
准确的电力电子变换器模型可以大大提高半实物仿真器的精度。这可以在工业应用中实现更快、更经济的设计周期。本文提出了在现场可编程门阵列(FPGA)上模拟电力电子变换器的器件级IGBT和功率二极管的详细硬件模型。IGBT元件的静态可视化包括在级联配置中对MOSFET和双极晶体管的等效模型进行排列。动态方面用电极间非线性电容表示。为了加快开发过程,同时仍然产生可靠的结果,仿真系统的算法是利用基于fpga的快速原型设计,通过MATLAB软件中的HDL编码器(R2019b)构建的。从本质上讲,HDL编码器将这些设备的Simulink块在MATLAB中转换为适合在FPGA上实现的硬件描述语言(HDL)。为了评估所提出的IGBT硬件模型和非线性电路仿真技术,复制了一个斩波电路,并利用MATLAB Simulink软件和Altera FPGA Cyclone IV GX开发板进行了FPGA在环仿真,比较了模型的有效性和准确性,以及离线仿真结果和实时仿真结果。
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引用次数: 0
Effects of Raster Angle on the Elasticity of 3D-Printed Polylactic Acid and Polyethylene Terephthalate Glycol 光栅角度对3d打印聚乳酸和聚对苯二甲酸乙二醇酯弹性的影响
Q2 Engineering Pub Date : 2023-09-29 DOI: 10.3390/designs7050112
Mohammed Aqeel Albadrani
Because of its numerous advantages, 3D printing is widely employed for a variety of purposes. The mechanical characteristics of 3D-printed items are quite important. 3D-printed polylactic acid (PLA) is a common thermoplastic polymer due to its excellent characteristics and affordable cost. Because of its enhanced characteristics, polyethylene terephthalate glycol (PETG) has recently received a lot of attention. Despite PETG’s potential appeal in the 3D-printing field, little research has been conducted to explore its qualities, such as the impacts of raster angle on elasticity, which could lead to the development of more accurate guidelines for inspection and assessment. In this regard, this study examines the mechanical characteristics of polylactic acid (PLA) and polyethylene terephthalate glycol (PETG) 3D-printing specimens with different raster angles. Test specimens with raster angles of 15° and 30° were printed, and the stress–strain responses were recorded and compared with the simulated profiles generated using ANSYS software. The results showed that the raster angle significantly affected the mechanical properties of both types of materials. The simulated profile matched well with the experimental profile only in the case of PLA printed with a raster angle of 15°. These findings imply that extra effort should be made to ensure that the raster angle is tailored to yield the optimal mechanical properties of 3D-printed products.
由于其众多优点,3D打印被广泛应用于各种用途。3d打印物品的机械特性非常重要。3d打印聚乳酸(PLA)以其优异的性能和低廉的成本成为一种常见的热塑性聚合物。聚对苯二甲酸乙二醇酯(PETG)由于其增强的特性,近年来受到了广泛的关注。尽管PETG在3d打印领域具有潜在的吸引力,但很少有研究对其质量进行探索,例如光栅角度对弹性的影响,这可能会导致开发更准确的检查和评估指南。为此,本研究考察了不同光栅角度的聚乳酸(PLA)和聚对苯二甲酸乙二醇酯(PETG) 3d打印样品的力学特性。打印光栅角为15°和30°的试样,记录应力应变响应,并与ANSYS软件生成的模拟轮廓进行对比。结果表明,光栅角度对两种材料的力学性能均有显著影响。只有在光栅角为15°的PLA打印情况下,模拟轮廓与实验轮廓匹配良好。这些发现意味着,应该做出额外的努力,以确保光栅角度是量身定制的,以产生3d打印产品的最佳机械性能。
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引用次数: 0
Conventional and Switched Capacitor Boost Converters for Solar PV Integration: Dynamic MPPT Enhancement and Performance Evaluation 用于太阳能光伏集成的传统和开关电容升压转换器:动态MPPT增强和性能评估
Q2 Engineering Pub Date : 2023-09-29 DOI: 10.3390/designs7050114
Mansour Hawsawi, Hanan Mikhael D. Habbi, Edrees Alhawsawi, Mohammed Yahya, Mohamed A. Zohdy
This paper designs two DC-DC converter configurations integrated with solar PV renewable energy resource. Its focuses on comparing two converter topologies: the conventional boost converter and the switched capacitor boost converter. The Perturb and Observe (P&O), Incremental Conductance (INC), Genetic Algorithm (GA), and Particle Swarm Optimization (PSO) algorithms are employed to dynamically enhance the Maximum Power Point Tracking (MPPT) performance for both converters. The simulation results demonstrate that both converter topologies, when integrated with appropriate MPPT algorithms, can effectively harvest maximum power from the solar PV. However, the switched capacitor topology converter exhibits advantages in terms of current capabilities and voltage performance. In addition, combing the switched capacitor boost converter with the GA-MPPT algorithm improved the output voltage profile. The switched capacitor topology demonstrates distinct advantages by exhibiting enhanced current control, enabling improved handling of dynamic load changes and varying irradiance conditions. It shows voltage regulation, resulting in reduced output voltage fluctuations and enhanced stability, thereby optimizing energy extraction. The GA-MPPT simulation demonstrates a substantial increase in maximized output current for the switched capacitor boost configuration (70 A) when compared to the conventional type (10 A). The validation and implementation of the system models are carried out using MATLAB/Simulink.
本文设计了两种集成太阳能光伏可再生能源的DC-DC变换器结构。它的重点是比较两种转换器拓扑:传统升压转换器和开关电容升压转换器。采用扰动和观察(P&O)、增量电导(INC)、遗传算法(GA)和粒子群优化(PSO)算法来动态提高两种变流器的最大功率点跟踪(MPPT)性能。仿真结果表明,这两种转换器拓扑结构在与适当的MPPT算法相结合时,都可以有效地从太阳能光伏发电中获取最大功率。然而,开关电容拓扑变换器在电流能力和电压性能方面表现出优势。此外,将开关电容升压变换器与GA-MPPT算法相结合,改善了输出电压分布。开关电容拓扑通过增强电流控制,改善动态负载变化和不同辐照条件的处理,显示出明显的优势。它显示电压调节,从而减少输出电压波动,增强稳定性,从而优化能源提取。GA-MPPT仿真表明,与传统类型(10 a)相比,开关电容升压配置(70 a)的最大输出电流大幅增加。使用MATLAB/Simulink进行了系统模型的验证和实现。
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引用次数: 0
3D Printed Voronoi Structures Inspired by Paracentrotus lividus Shells 3D打印Voronoi结构的灵感来自于lividus壳
Q2 Engineering Pub Date : 2023-09-29 DOI: 10.3390/designs7050113
Alexandros Efstathiadis, Ioanna Symeonidou, Konstantinos Tsongas, Emmanouil K. Tzimtzimis, Dimitrios Tzetzis
The present paper investigates the mechanical behavior of a biomimetic Voronoi structure, inspired by the microstructure of the shell of the sea urchin Paracentrotus lividus, with its characteristic topological attributes constituting the technical evaluation stage of a novel biomimetic design strategy. A parametric design algorithm was used as a basis to generate design permutations with gradually increasing rod thickness, node count, and model smoothness, geometric parameters that define a Voronoi structure and increase its relative density as they are enhanced. Physical PLA specimens were manufactured with a fused filament fabrication (FFF) printer and subjected to quasi-static loading. Finite element analysis (FEA) was conducted in order to verify the experimental results. A minor discrepancy between the relative density of the designed and printed models was calculated. The tests revealed that the compressive behavior of the structure consists of an elastic region followed by a smooth plateau region and, finally, by the densification zone. The yield strength, compressive modulus, and plateau stress of the structure are improved as the specific geometric parameters are enhanced. The same trend is observed in the energy absorption capabilities of the structure while a reverse one characterizes the densification strain of the specimens. A second-degree polynomial relation is also identified between the modulus, plateau stress, and energy capacity when plotted against the relative density of the specimens. Distinct Voronoi morphologies can be acquired with similar mechanical characteristics, depending on the design requirements and application. Potential applications include lightweight structural materials and protective gear and accessories.
本文以海胆(Paracentrotus lividus)壳的微观结构为灵感,研究了一种仿生Voronoi结构的力学行为,其特有的拓扑属性构成了一种新型仿生设计策略的技术评估阶段。以参数化设计算法为基础,生成逐渐增加杆厚、节点数和模型平滑度的设计排列,这些几何参数定义了Voronoi结构,并随着它们的增强而增加其相对密度。用熔丝制造(FFF)打印机制造PLA物理样品,并进行准静态加载。为了验证试验结果,进行了有限元分析。设计模型的相对密度与打印模型的相对密度之间存在较小的差异。试验表明,结构的压缩行为包括弹性区,然后是平滑的高原区,最后是致密区。随着特定几何参数的增大,结构的屈服强度、抗压模量和平台应力均有所提高。在结构的能量吸收能力中观察到相同的趋势,而在致密应变中观察到相反的趋势。模量,高原应力和能量容量之间的二阶多项式关系也被确定,当绘制对相对密度的标本。根据设计要求和应用,可以获得具有相似机械特性的不同Voronoi形态。潜在的应用包括轻质结构材料和防护装置及配件。
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引用次数: 0
A Systematic Review on the Implementation of Agility in Sustainable Design Development 敏捷性在可持续设计开发中的应用综述
Q2 Engineering Pub Date : 2023-09-27 DOI: 10.3390/designs7050111
Zhining Zhao, Hassan Alli, Rosalam Che Me
The importance of sustainable design for achieving sustainable development goals (SDG) has become increasingly prevalent. Agility for sustainable design development is a project management approach that aims to provide a flexible and efficient way of developing new products. However, the application of agility for sustainable design development is not well-defined, with unknown processes and benefits. To address this, this study aims to explore the benefits of theoretical research and the application of agility in sustainable design. The study critically examines the application of agility in sustainable design development through a literature review. The results identify eight integration directions of agility that contribute to sustainable design, providing a better understanding of agility and enabling its implementation in the development of new products. This study seeks to create a more coherent and rigorous system of theory and practice for sustainable design.
可持续设计对于实现可持续发展目标(SDG)的重要性已经变得越来越普遍。可持续设计开发的敏捷性是一种项目管理方法,旨在提供一种灵活有效的开发新产品的方法。然而,敏捷性在可持续设计开发中的应用并没有明确定义,过程和收益都是未知的。为了解决这个问题,本研究旨在探讨理论研究和敏捷性在可持续设计中的应用的好处。本研究通过文献综述批判性地考察了敏捷性在可持续设计开发中的应用。结果确定了敏捷性的八个集成方向,这些方向有助于可持续设计,提供了对敏捷性的更好理解,并使其能够在新产品开发中实现。本研究旨在为可持续设计创造一个更加连贯和严谨的理论和实践体系。
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引用次数: 0
Multi-Robot SLAM Using Fast LiDAR Odometry and Mapping 基于快速激光雷达测程和测绘的多机器人SLAM
Q2 Engineering Pub Date : 2023-09-25 DOI: 10.3390/designs7050110
Basma Ahmed Jalil, Ibraheem Kasim Ibraheem
This paper presents an approach to implem enting centralized multirobot simultaneous localization and mapping (MR-SLAM) in an unknown environment based on LiDAR sensors. The suggested implementation addresses two main challenges faced in MR-SLAM, particularly in real-time applications: computing complexity (solving the problem with minimum time and resources) and map merging (finding the alignment between the maps and merging maps by integrating information from the aligned maps into one map). The proposed approach integrates Fast LiDAR and Odometry Mapping (FLOAM), which reduces the computational complexity of localization and mapping for individual robots by adopting a non-iterative two-stage distortion compensation method. This, in turn, accelerates inputs for the map merging algorithm and expedites the creation of a comprehensive map. The map merging algorithm utilizes feature matching techniques, Singular Value Decomposition (SVD), and the Iterative Closest Point (ICP) algorithm to estimate the transformation between the maps. Subsequently, the algorithm employs a map-merging graph to estimate the global transformation. Our system has been designed to utilize two robots and has been evaluated on datasets and in a simulated environment using ROS and Gazebo. The system required less computing time to build the global map and achieved good estimation accuracy.
提出了一种基于激光雷达传感器在未知环境下实现集中式多机器人同步定位与测绘的方法。建议的实现解决了MR-SLAM中面临的两个主要挑战,特别是在实时应用程序中:计算复杂性(用最少的时间和资源解决问题)和地图合并(通过将已对齐的地图中的信息集成到一个地图中,找到地图之间的对齐和合并地图)。该方法将Fast LiDAR和Odometry Mapping (FLOAM)技术相结合,采用非迭代的两阶段畸变补偿方法,降低了单个机器人定位和映射的计算复杂度。这反过来又加速了地图合并算法的输入,并加快了综合地图的创建。地图合并算法利用特征匹配技术、奇异值分解(SVD)和迭代最近点(ICP)算法来估计地图之间的转换。随后,该算法采用映射合并图估计全局变换。我们的系统被设计为使用两个机器人,并在数据集和模拟环境中使用ROS和Gazebo进行了评估。该系统构建全局地图所需的计算时间较少,且具有较好的估计精度。
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引用次数: 0
Enhancing Disassembly Practices for Electric Vehicle Battery Packs: A Narrative Comprehensive Review 加强电动汽车电池组的拆卸实践:叙述综合评论
Q2 Engineering Pub Date : 2023-09-22 DOI: 10.3390/designs7050109
Matteo Beghi, Francesco Braghin, Loris Roveda
In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for electric vehicle (EV) battery packs, with a specific focus on lithium–ion batteries (LIBs). To achieve this, the paper conducts a systematic review (using Google Scholar, Scopus, and Web of Science as search engines), considering the last 10 years, to examine existing recycling methods, robotic/collaborative disassembly cells, and associated control techniques. The aim is to provide a comprehensive and detailed review that can serve as a valuable resource for future research in the industrial domain. By analyzing the current state of the field, this review identifies emerging needs and challenges that need to be addressed for the successful implementation of automatic robotic disassembly cells for end-of-life (EOL) electronic products, such as EV LIBs. The findings presented in this paper enhance our understanding of recycling practices and lay the groundwork for more precise research directions in this important area.
在当前气候中和、工业数字化和循环经济等社会挑战的背景下,本文阐述了改善电动汽车(EV)电池组回收实践的重要性,并特别关注锂离子电池(lib)。为了实现这一目标,本文进行了系统的回顾(使用Google Scholar、Scopus和Web of Science作为搜索引擎),考虑到过去10年,检查现有的回收方法、机器人/协作拆卸单元和相关的控制技术。目的是提供一个全面和详细的回顾,可以作为一个宝贵的资源,为未来的研究在工业领域。通过分析该领域的现状,本文确定了为成功实施报废电子产品(如电动汽车lib)的自动机器人拆卸单元,需要解决的新需求和挑战。本文的研究结果增强了我们对回收实践的理解,并为这一重要领域更精确的研究方向奠定了基础。
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引用次数: 0
Investigation on the Crashworthiness Performance of Thin-Walled Multi-Cell PLA 3D-Printed Tubes: A Multi-Parameter Analysis 薄壁多单元PLA 3d打印管耐撞性能研究:多参数分析
Q2 Engineering Pub Date : 2023-09-12 DOI: 10.3390/designs7050108
Dony Hidayat, Jos Istiyanto, Danardono Agus Sumarsono, Farohaji Kurniawan, Riki Ardiansyah, Fajar Ari Wandono, Afid Nugroho
The effect of printing parameters (nozzle diameter, layer height, nozzle temperature, and printing speed), dimensions (wall thickness), and filament material on the crashworthiness performance of 3D-printed thin-walled multi-cell structures (TWMCS) undergoing quasi-static compression is presented. The ideal combination of parameters was determined by employing the Signal-to-Noise ratio (S/N), while Analysis of Variance (ANOVA) was utilized to identify the significant parameters and assess their impact on crashworthiness performance. The findings indicated that the ideal parameters for the specific energy absorption (SEA) consisted of a nozzle diameter of 0.6 mm, layer height of 0.3 mm, nozzle temperature of 220 °C, printing speed of 90 mm/s, wall thickness of 1.6 mm, and PLA(+) filament material. Afterward, the optimal parameters for crushing force efficiency (CFE) included a nozzle diameter of 0.8 mm, layer height of 0.3 mm, nozzle temperature of 230 °C, print speed of 90 mm/s, wall thickness of 1.6 mm, and PLA(ST) filament material. The optimum parameter to minimize manufacturing time is 0.3 mm for layer height and 90 mm/s for printing speed. This research presents novel opportunities for optimizing lightweight structures with enhanced energy absorption capacities. These advancements hold the potential to elevate passenger safety and fortify transportation systems. By elucidating the fundamental factors governing the crashworthiness of thin-walled multi-cell PLA 3D-printed tubes, this study contributes to a deeper understanding of the field.
研究了打印参数(喷嘴直径、层高、喷嘴温度和打印速度)、尺寸(壁厚)和长丝材料对准静态压缩3d打印薄壁多单元结构(TWMCS)耐撞性能的影响。采用信噪比(S/N)确定理想的参数组合,采用方差分析(ANOVA)识别重要参数并评估其对耐撞性能的影响。结果表明:喷嘴直径为0.6 mm,喷嘴层高为0.3 mm,喷嘴温度为220℃,打印速度为90 mm/s,壁厚为1.6 mm, PLA(+)长丝材料为SEA的理想参数。优化后的破碎力效率(CFE)参数为喷嘴直径0.8 mm,喷嘴层高0.3 mm,喷嘴温度230℃,打印速度90 mm/s,壁厚1.6 mm, PLA(ST)长丝材料。使制造时间最小化的最佳参数是层高0.3 mm,打印速度90 mm/s。这项研究为优化具有增强能量吸收能力的轻质结构提供了新的机会。这些进步有可能提高乘客的安全并加强运输系统。通过阐明控制薄壁多单元PLA 3d打印管耐撞性的基本因素,本研究有助于深入了解该领域。
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引用次数: 0
Design and Considerations: Microelectromechanical System (MEMS) Vibrating Ring Resonator Gyroscopes 设计和注意事项:微机电系统(MEMS)振动环谐振陀螺仪
Q2 Engineering Pub Date : 2023-09-11 DOI: 10.3390/designs7050106
Waqas Amin Gill, Ian Howard, Ilyas Mazhar, Kristoffer McKee
Microelectromechanical system (MEMS) vibrating gyroscope design considerations are always intriguing due to their microscale mechanical, electrical, and material behavior. MEMS vibrating ring gyroscopes have become important inertial sensors in inertial measurement units (IMU) for navigation and sensing applications. The design of a MEMS vibrating ring gyroscope incorporates an oscillating ring structure as a proof mass, reflecting unique design challenges and possibilities. This paper presents a comprehensive design analysis of the MEMS vibrating ring gyroscope from the mechanical, electrical, and damping perspectives. The mechanical design of the MEMS vibrating ring gyroscope investigates the various frame designs of the vibrating ring structure, as well as the various beam structures, including rectangular and semicircular beam structures, which are analyzed using mathematical models and finite element analysis (FEA) simulations that provide an in-depth analysis of the stiffness and deflection of the vibrating structures. The electrical designs of the MEMS vibrating ring gyroscope are analyzed using various electrode configurations, electrostatic actuation, and capacitive detection mechanisms. The design analysis of various forms of damping, including viscous, structural, thermoelastic, and anchor damping, is discussed. The variety of design structures is investigated for MEMS vibrating ring gyroscopes’ mechanical, electrical, and damping performance.
微机电系统(MEMS)振动陀螺仪的设计考虑一直是有趣的,由于其微观尺度的机械,电气和材料的行为。MEMS振动环陀螺仪已成为惯性测量单元(IMU)中重要的惯性传感器,用于导航和传感应用。MEMS振动环陀螺仪的设计采用了振荡环结构作为验证质量,反映了独特的设计挑战和可能性。本文从机械、电气和阻尼的角度对MEMS振动环陀螺仪进行了全面的设计分析。MEMS振动环陀螺仪的机械设计研究了振动环结构的各种框架设计,以及各种梁结构,包括矩形和半圆梁结构,利用数学模型和有限元分析(FEA)仿真进行了分析,深入分析了振动结构的刚度和挠度。采用不同的电极结构、静电驱动和电容检测机构,分析了MEMS振动环陀螺仪的电气设计。讨论了各种阻尼形式的设计分析,包括粘性阻尼、结构阻尼、热弹性阻尼和锚定阻尼。研究了MEMS振动环陀螺仪的机械、电气和阻尼性能的不同设计结构。
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引用次数: 1
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