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Lean ammonia-fueled engine operation enabled by hydrogen-assisted turbulent jet ignition 通过氢气辅助湍流喷射点火实现氨燃料发动机的低温运行
IF 2.3 Q2 Engineering Pub Date : 2024-03-11 DOI: 10.3389/fmech.2024.1368717
Shawn A. Reggeti, W. Northrop
Anhydrous ammonia (NH3) use in internal combustion engines represents a zero-carbon energy solution that is fully sustainable if NH3 is generated renewably. An active hydrogen-fueled pre-chamber to induce turbulent jet ignition is investigated in this work as a means to enhance ignition energy and turbulent flame speed in an NH3 fueled engine. The strength of the turbulent jets, and thus their effectiveness in igniting the main-chamber and enhancing combustion, is highly dependent on pre-chamber equivalence ratio and hydrogen fraction. Local pre-chamber mixtures are varied in the present study by investigating a range of pre-mixed intake NH3-air equivalence ratios (ϕ = 0.5–1) under a consistent hydrogen direct injection strategy in the pre-chamber. Additionally, given the knock-resistance of NH3, multiple compression ratios were studied to investigate the impact on efficiency, emissions, and the combustion process. Results show a clear trade-off where leaner intake equivalence ratios enhance the reactivity of the pre-chamber (greater local hydrogen fraction and closer to stoichiometry) but reduce the reactivity of the main-chamber (lean and slow flame speed). Spark timing optimizes the trade-off under a fixed injection strategy; advancing spark provides more time for combustion to occur in the main-chamber but inhibits pre-chamber reactivity for a less energetic ignition of the main chamber. Optimal indicated thermal efficiency and minimum unburned NH3 and N2O emissions occur around 0.7–0.8 equivalence ratio for all compression ratios. Conversely, NOx is highest at these equivalence ratios but could theoretically be eliminated using selective catalytic reduction aftertreatment using the NH3 present in the exhaust.
在内燃机中使用无水氨(NH3)是一种零碳能源解决方案,如果 NH3 是以可再生方式产生的,则这种解决方案完全可持续。这项工作研究了一种诱导湍流喷射点火的主动氢燃料预室,以此来提高 NH3 燃料发动机的点火能量和湍流火焰速度。湍流射流的强度及其在点燃主腔和增强燃烧方面的有效性在很大程度上取决于前腔当量比和氢气比例。在本研究中,通过研究一系列预混合进气 NH3 空气当量比(j = 0.5-1),并在前腔采用一致的氢气直接喷射策略,改变了局部前腔混合物。此外,考虑到 NH3 的阻力,还研究了多种压缩比,以调查其对效率、排放和燃烧过程的影响。结果表明,较低的进气当量比可以提高前腔的反应性(提高局部氢气分数并更接近于化学计量),但会降低主腔的反应性(贫化和火焰速度变慢),这显然是一种权衡。在固定喷射策略下,火花定时可优化权衡;提前火花为主燃室的燃烧提供更多时间,但会抑制前燃室的反应性,从而降低主燃室的点火能量。在所有压缩比下,0.7-0.8 等效比附近的指示热效率最高,未燃烧的 NH3 和 N2O 排放量最少。相反,氮氧化物在这些当量比时最高,但理论上可以利用排气中的 NH3 通过选择性催化还原后处理来消除。
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引用次数: 0
Integrated CFD-FEM approach for external gear pump vibroacoustic field prediction 外齿轮泵振动声场预测的 CFD-FEM 集成方法
IF 2.3 Q2 Engineering Pub Date : 2024-03-07 DOI: 10.3389/fmech.2024.1298260
Cristian Ferrari, Serena Morselli, Giuseppe Miccoli, Karim Hamiche
In this work, a three-dimensional fluid-structural and vibro-acoustics coupled model of a gear pump is presented. Gear pumps represent the majority of the positive displacement machines used for flow generation in fluid power systems. Typically, the dynamics of gear pumps are dependent on the characteristics of the fluid dynamics inside the pump, which translates into vibrations to the housing. These vibrations then propagate to the surrounding medium and emit sound. The purpose of this study is to propose a three-dimensional fully integrated computational model to simulate the complete gear pump behaviour from the fluid dynamics to the structural vibrations, up to the vibroacoustic response. In this hybrid configuration, a transient CFD (Computational Fluid Dynamics) model is first developed to simulate the 3D flow field with a deforming and re-meshing approach to take into account the variation of the volume between the gears. Second, the internal pressure field calculated at each time step is then used as a loading into a structural FEM (Finite Element Method) model of the gear pump to compute the actual stresses and deformations of the housing. Third, the results of the structural response are used as excitation in a vibroacoustic sub-model to simulate the radiated noise using a high-order FEM technique. The comparison between the numerical and experimental flow curves validates the CFD model. The sound power calculations from the vibroacoustic model show good comparison with the sound intensity measurements around the pump casing, confirming the validity of the proposed coupled model. The described CFD-FEM approach proves to be a powerful gear pump design tool: it provides a reliable estimate of gear pump working parameters such as fluid power and vibroacoustic characteristics, starting from the CAD (Computer-Aided Design) geometry of the components. Furthermore, being one of the first multi-domain simulation models of a gear pump, this work can be useful to researchers as a starting point to correlate the noise emitted with the internal flow in full 3D conditions.
本研究介绍了齿轮泵的三维流体-结构和振动-声学耦合模型。齿轮泵是流体动力系统中用于产生流量的大多数容积式机器。通常情况下,齿轮泵的动力学取决于泵内流体动力学的特性,并转化为外壳的振动。这些振动随后传播到周围介质并发出声音。本研究的目的是提出一种三维全集成计算模型,用于模拟从流体动力学到结构振动,直至振动声学响应的整个齿轮泵行为。在这种混合配置中,首先开发了一个瞬态 CFD(计算流体动力学)模型,以模拟三维流场,并采用变形和重镶嵌方法,将齿轮间的体积变化考虑在内。其次,将每个时间步计算出的内部压力场作为加载到齿轮泵的结构 FEM(有限元法)模型中,以计算壳体的实际应力和变形。第三,将结构响应结果作为振动声学子模型的激励,使用高阶有限元技术模拟辐射噪声。数值流动曲线与实验流动曲线的对比验证了 CFD 模型。振动声学模型的声功率计算结果与泵壳周围的声强测量结果进行了很好的对比,证实了所提出的耦合模型的有效性。所描述的 CFD-FEM 方法被证明是一种功能强大的齿轮泵设计工具:它可以从 CAD(计算机辅助设计)部件的几何形状出发,可靠地估算齿轮泵的工作参数,如流体动力和振动声学特性。此外,作为齿轮泵的首批多域仿真模型之一,这项工作可以作为研究人员在全三维条件下将噪声与内部流动相关联的起点。
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引用次数: 0
Data model-based toolpath generation techniques for CNC milling machines 基于数据模型的数控铣床刀具路径生成技术
IF 2.3 Q2 Engineering Pub Date : 2024-03-07 DOI: 10.3389/fmech.2024.1358061
Jianbin Liao, Zeng Huang
Introduction: With the development of computer technology and data modeling, the use of point cloud models to generate tool paths is particularly important for improving productivity and accuracy.Methods: This study proposes a new method that first preprocesses the point cloud data using four-point denoising and octree methods to improve processing efficiency. Subsequently, roughing tool paths were analyzed using the layer slicing method and finishing paths using the residual height method.Results and Discussion: The experimental results show that the layer slicing method has a minimum error close to 10% on the roughing path generation and the computation time is reduced to 35 s, while the residual height method has an error rate of 10.17% on the finishing path and the computation time is only 11.82 s, which reflects a high trajectory smoothness and accuracy. The above results show that the study not only optimizes the tool path generation process and improves the machining efficiency and accuracy, but also demonstrates the potential application of point cloud models in the machining of complex parts.Conclusion: The novel tool roughing and finishing methods provide more reliable path planning for actual machining operations, and future research will be devoted to further improving the performance of the data processing algorithms and exploring more efficient path planning strategies to facilitate automated production.
简介:随着计算机技术和数据建模的发展,使用点云模型生成刀具路径对提高生产率和精度尤为重要:随着计算机技术和数据建模的发展,使用点云模型生成刀具路径对于提高生产率和精度尤为重要:本研究提出了一种新方法,首先使用四点去噪和八叉树方法对点云数据进行预处理,以提高处理效率。随后,使用层切片法分析粗加工刀具路径,使用残余高度法分析精加工路径:实验结果表明,层切片法生成的粗加工路径误差最小接近 10%,计算时间缩短至 35 s,而残余高度法生成的精加工路径误差率为 10.17%,计算时间仅为 11.82 s,体现了较高的轨迹平滑度和精度。上述结果表明,该研究不仅优化了刀具路径生成过程,提高了加工效率和精度,还展示了点云模型在复杂零件加工中的潜在应用:新颖的刀具粗加工和精加工方法为实际加工操作提供了更可靠的路径规划,未来的研究将致力于进一步提高数据处理算法的性能,探索更高效的路径规划策略,以促进自动化生产。
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引用次数: 0
The milling parameters of mechanical parts are optimized by NC machining technology 通过数控加工技术优化机械零件的铣削参数
IF 2.3 Q2 Engineering Pub Date : 2024-03-05 DOI: 10.3389/fmech.2024.1367009
Zairu Wang
In the field of mechanical manufacturing, CNC machining technology plays an important role in improving the precision and efficiency of part processing. However, how to further improve the effect of NC machining by optimizing milling parameters is still a key problem. The aim of this study is to optimize CNC milling parameters through systematic research and experiments to improve the machining efficiency and quality of mechanical parts. By adjusting key parameters such as tool speed, feed speed, and removal rate cutting depth, the influence of these parameters on the milling process was systematically studied using advanced CNC machining equipment. Through the collection and analysis of experimental data, the mathematical model is established, and the optimization algorithm is applied to find the best combination of milling parameters. The experimental results show that under the optimal combination of parameters, the surface quality of parts can be significantly improved, the machining time can be reduced, and the tool wear can be reduced. This research successfully realizes the optimization of milling parameters of mechanical parts by CNC machining technology and provides an effective solution for improving machining efficiency and reducing costs. This not only has guiding significance for the application of CNC machining technology but also has important promotion value in actual production.
在机械制造领域,数控加工技术在提高零件加工精度和效率方面发挥着重要作用。然而,如何通过优化铣削参数进一步提高数控加工效果仍是一个关键问题。本研究旨在通过系统研究和实验优化数控铣削参数,提高机械零件的加工效率和质量。通过调整刀具速度、进给速度、去除率切削深度等关键参数,利用先进的数控加工设备系统研究了这些参数对铣削过程的影响。通过对实验数据的收集和分析,建立了数学模型,并应用优化算法找到了铣削参数的最佳组合。实验结果表明,在最佳参数组合下,零件的表面质量可以显著提高,加工时间可以缩短,刀具磨损可以降低。该研究成功实现了数控加工技术对机械零件铣削参数的优化,为提高加工效率、降低成本提供了有效的解决方案。这不仅对数控加工技术的应用具有指导意义,在实际生产中也具有重要的推广价值。
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引用次数: 0
Review on structural optimization techniques for additively manufactured implantable medical devices 增材制造植入式医疗器械结构优化技术综述
IF 2.3 Q2 Engineering Pub Date : 2024-03-01 DOI: 10.3389/fmech.2024.1353108
Marinela Peto, Josué García-Ávila, Ciro A. Rodríguez, H. Siller, Jorge Vicente Lopes da Silva, Erick Ramírez-Cedillo
Recent developments in additive manufacturing (AM) have led to significant opportunities in the design and fabrication of implantable medical devices due to the advantages that AM offers compared to conventional manufacturing, such as high customizability, the ability to fabricate highly complex shapes, good dimensional accuracy, a clean build environment, and reduced material usage. The study of structural design optimization (SDO) involves techniques such as Topology Optimization (TO), Shape Optimization (SHO), and Size Optimization (SO) that determine specific parameters to achieve the best measurable performance in a defined design space under a given set of loads and constraints. Integration of SDO techniques with AM leads to utmost benefits in designing and fabricating optimized implantable medical devices with enhanced functional performance. Research and development of various lattice structures represents a powerful method for unleashing the full potential of additive manufacturing (AM) technologies in creating medical implants with improved surface roughness, biocompatibility, and mechanical properties. Furthermore, the integration of artificial intelligence (AI) and machine learning (ML) in structural optimization has expanded opportunities to improve device performance, adaptability, and durability. The review is meticulously divided into two main sections, reflecting the predictability of the implant’s internal structure: (a) unpredictable interior topology, which explores topology-based optimization techniques, and (b) predictable inner topology, concentrating on lattice structures. The analysis of the reviewed literature highlights a common focus on addressing issues such as stress shielding, osseointegration enhancement, customization to individual needs, programmable functionalities, and weight reduction in implant designs. It emphasizes significant advances in reducing stress shielding effects, promoting osseointegration, and facilitating personalized implant creation. The review provides a detailed classification of optimization methods, with each approach scrutinized for its unique contribution to overcoming specific challenges in medical implant design, thus leading to more advanced, effective, and patient-oriented implantable devices.
与传统制造相比,增材制造(AM)具有高度可定制性、能够制造高度复杂的形状、良好的尺寸精度、洁净的制造环境以及减少材料用量等优势,因此,增材制造的最新发展为植入式医疗器械的设计和制造带来了重大机遇。结构设计优化(SDO)研究涉及拓扑优化(TO)、形状优化(SHO)和尺寸优化(SO)等技术,这些技术可确定特定参数,以便在给定载荷和约束条件下,在确定的设计空间内实现最佳可测量性能。将 SDO 技术与 AM 技术相结合,可在设计和制造具有更佳功能性能的优化植入式医疗器械方面带来极大的益处。研究和开发各种晶格结构是释放增材制造(AM)技术全部潜力的有力方法,可制造出具有更好表面粗糙度、生物相容性和机械性能的医疗植入物。此外,人工智能(AI)和机器学习(ML)在结构优化中的整合也为改善设备性能、适应性和耐用性提供了更多机会。综述细致地分为两个主要部分,反映了植入物内部结构的可预测性:(a)不可预测的内部拓扑,探讨基于拓扑的优化技术;(b)可预测的内部拓扑,集中于晶格结构。通过对所查阅文献的分析,我们发现大家都在关注解决以下问题:应力屏蔽、增强骨结合、根据个人需求定制、可编程功能以及减轻植入体设计的重量。综述强调了在减少应力屏蔽效应、促进骨结合和促进个性化种植体制作方面取得的重大进展。综述对优化方法进行了详细分类,并对每种方法在克服医疗植入物设计中的特定挑战方面的独特贡献进行了仔细研究,从而提出了更先进、更有效、更以患者为导向的植入设备。
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引用次数: 0
The 1 μm wear particles entrainment in situ observation via fluorescent staining silica particles by silane coupling with Rhodamine B 通过罗丹明 B 与硅烷偶联对二氧化硅颗粒进行荧光染色,现场观测 1 μm 磨损颗粒的夹带情况
IF 2.3 Q2 Engineering Pub Date : 2024-02-28 DOI: 10.3389/fmech.2024.1371948
T. Tokoroyama, M. Okashita, N. Fusetani, M. Murashima, N. Hashizume, R. Tsuboi, H. Shiomi, N. Umehara
Observing wear debris during friction is crucial for comprehending the wear behavior of lubrication systems. Despite various techniques attempted for observation, a persistent challenge is the oversight of wear debris with a diameter less than 1 μm, mainly due to limitations in measurement systems. Consequently, we still lack a comprehensive understanding of whether these small particles can infiltrate contact points and serve as abrasives. In this study, we conducted in-situ friction tests to investigate the entrainment of imitation wear particles at the contact point under boundary lubrication conditions. These imitation wear particles were glass beads with diameters of approximately 0.8 μm, 1.0 μm, and 3.0 μm, respectively. To address optical limitations, we stained these particles using silane coupling to attach Rhodamine B to the glass beads. We examined the effect of particle diameter on entrainment numbers under varying outside oil film thicknesses. The results showed that the entrainment number was highest when the outside oil film thickness matched the particle diameter. This clearly indicated that the outside oil film thickness significantly influenced the entrainment of particles.
观察摩擦过程中的磨损碎片对于理解润滑系统的磨损行为至关重要。尽管尝试了多种观测技术,但主要由于测量系统的限制,对直径小于 1 μm 的磨损碎片的观测一直是个难题。因此,我们对这些小颗粒是否会渗入接触点并充当磨料仍缺乏全面的了解。在本研究中,我们进行了原位摩擦试验,以研究在边界润滑条件下,接触点是否会夹带仿磨损颗粒。这些仿磨损颗粒是玻璃珠,直径分别约为 0.8 μm、1.0 μm 和 3.0 μm。为了解决光学上的限制,我们使用硅烷偶联技术将罗丹明 B 附着在玻璃珠上,对这些颗粒进行染色。我们研究了不同外部油膜厚度下颗粒直径对夹带数量的影响。结果表明,当外部油膜厚度与颗粒直径相匹配时,夹带数最高。这清楚地表明,外部油膜厚度对颗粒的夹带有显著影响。
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引用次数: 0
A review of beamforming microstrip patch antenna array for future 5G/6G networks 面向未来 5G/6G 网络的波束成形微带贴片天线阵列综述
IF 2.3 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.3389/fmech.2023.1288171
Muhammad Asfar Saeed, Augustine O. Nwajana
With the increase in demand for high data rates and high bandwidth because of multiple users all over the globe, the technology has moved toward the next-generation of wireless communication. This rapid advancement of wireless communication technologies has led to the emergence of 5G networks, which promise significantly higher data rates, lower latency, and enhanced connectivity. Researchers believe that five essential techniques can enable 5G. Beamforming is one of those essentials, as it plays a vital role in achieving reliable and high-capacity communication. This review article portrays a comprehensive analysis of the 5G beamformer Microstrip Patch Antenna array techniques for communication systems. The paper comprises of a deep overview of the fundamental concepts and principles of beamforming, including analog, hybrid, and digital beamforming techniques. It explores the advantages and disadvantages of each approach and discusses their suitability for 5G applications. An in-depth examination of various beamforming techniques employed in 5G, encompassing traditional beamforming, massive Multiple-Input-Multiple-Output beamforming, hybrid beamforming, and adaptive beamforming. The discussion encompasses the strengths, weaknesses, and performance trade-offs of each technique, along with their applicability in diverse deployment scenarios and applications. The review of multiple couplers that are used for the feeding of the antenna is discussed with included hybrid coupler, Wilkinson power divider, branch line coupler, and butler matrix in beamformer smart antenna for 5G/6G communications. Numerous beamforming techniques are compared based on their merits, demerits, and applications. Moreover, the dielectric substrate utilized to design the beamformer was also reviewed. The findings presented in this paper serve as a valuable resource for the researcher, scholars, and engineers working in the field of 5G wireless communications and antenna designing, facilitating the development and deployment of efficient and robust beamforming solutions for future 5G networks.
随着全球多用户对高数据传输速率和高带宽需求的增加,技术已迈向下一代无线通信。无线通信技术的飞速发展催生了 5G 网络的出现,5G 网络有望大幅提高数据传输速率、降低延迟并增强连接性。研究人员认为,有五项基本技术可以实现 5G。波束成形就是其中之一,因为它在实现可靠和大容量通信方面发挥着至关重要的作用。这篇综述文章全面分析了用于通信系统的 5G 波束成形微带贴片天线阵列技术。文章深入概述了波束成形的基本概念和原理,包括模拟、混合和数字波束成形技术。论文探讨了每种方法的优缺点,并讨论了它们在 5G 应用中的适用性。深入探讨 5G 采用的各种波束成形技术,包括传统波束成形、大规模多输入多输出波束成形、混合波束成形和自适应波束成形。讨论包括每种技术的优缺点和性能权衡,以及它们在不同部署场景和应用中的适用性。对用于天线馈电的多种耦合器进行了讨论,包括用于 5G/6G 通信的波束成形智能天线中的混合耦合器、威尔金森功率分配器、分支线耦合器和管家矩阵。根据其优缺点和应用,对众多波束成形技术进行了比较。此外,还对设计波束成形器所使用的介质基板进行了审查。本文的研究成果为 5G 无线通信和天线设计领域的研究人员、学者和工程师提供了宝贵的资源,有助于为未来的 5G 网络开发和部署高效、稳健的波束成形解决方案。
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引用次数: 0
Effect of deposition temperature on the tribo-mechanical properties of nitrogen doped DLC thin film 沉积温度对掺氮 DLC 薄膜三力学性能的影响
IF 2.3 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.3389/fmech.2024.1365555
G. Shanmugasundar, M. Vanitha, K. Logesh, Lenka Cepova, Muniyandy Elangovan
The tribomechanical characteristics of diamond-like carbon (DLC) coatings are notably superior to other hard coatings, making them highly desirable for industrial applications. This study focuses on the synthesis of nitrogen-doped DLC (N-DLC) films through chemical vapor deposition (CVD) methods, with an emphasis on varying the deposition temperature. Comprehensive characterization techniques such as atomic force microscopy (AFM), scanning electron microscopy (SEM), and nanoindentation were employed to investigate the morphological and mechanical attributes of these coatings. The thickness of the films, measured using a Dektak profilometer, demonstrated an increase from 1.9 to 2.8 µm as the deposition temperature rose. Nanoindentation testing revealed that the film deposited at 900°C exhibited the highest hardness (H) and modulus of elasticity (E), measuring 21.95 and 208.3 GPa, respectively. Conversely, the film deposited at 1,000°C showed the lowest values, with H and E at 14.23a and 141.9 GPa, respectively. The H/E ratio of the coatings initially rose from 0.096 to 0.106 as the deposition temperature increased from 800°C to 900°C. However, for deposition temperatures exceeding 900°C the H/E ratio began to decline.
类金刚石碳(DLC)涂层的摩擦机械特性明显优于其他硬质涂层,因此非常适合工业应用。本研究的重点是通过化学气相沉积(CVD)方法合成掺氮 DLC(N-DLC)薄膜,重点是改变沉积温度。研究采用了原子力显微镜(AFM)、扫描电子显微镜(SEM)和纳米压痕等综合表征技术来研究这些涂层的形态和机械属性。使用 Dektak 轮廓仪测量的薄膜厚度显示,随着沉积温度的升高,厚度从 1.9 微米增加到 2.8 微米。纳米压痕测试表明,在 900°C 下沉积的薄膜硬度(H)和弹性模量(E)最高,分别为 21.95 和 208.3 GPa。相反,在 1,000°C 下沉积的薄膜显示出最低值,H 和 E 分别为 14.23a 和 141.9 GPa。随着沉积温度从 800°C 升至 900°C,涂层的 H/E 比值最初从 0.096 升至 0.106。然而,当沉积温度超过 900°C 时,H/E 比开始下降。
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引用次数: 0
Enhancing efficiency in photo chemical machining: a multivariate decision-making approach 提高光化学加工效率:一种多元决策方法
IF 2.3 Q2 Engineering Pub Date : 2024-02-13 DOI: 10.3389/fmech.2024.1325018
G. Sapkota, Ranjan Kumar Ghadai, R. Čep, G. Shanmugasundar, J. Chohan, Kanak Kalita
Non-Traditional Machining (NTM) outperforms traditional processes by offering superior geometric and dimensional accuracy, along with a better surface finish. Photo Chemical Machining (PCM) represents one such NTM process, using chemical etching for material removal. PCM finds substantial application in the creation of microchannels in pharmaceutical, chemical and energy industries. Several input parameters—such as etchant concentration, etching time and etchant temperature—profoundly influence the machining’s quality and efficiency. Therefore, the optimization of these parameters is crucial. This study presents a comparative analysis of five Multiple Criteria Decision Making (MCDM) techniques—Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS), Multi-Objective Optimization on the basis of Ratio Analysis (MOORA), Additive Ratio Assessment (ARAS), Weighted aggregated sum product assessment method (WASPAS) and Multi-Attributive Border Approximation Area Comparison Method (MABAC)—for the optimization of the PCM process. Key performance metrics considered are Material Removal Rate (MRR), Surface Roughness (SR), Undercut (Uc) and etch factor (EF). The weights of these criteria were calculated using the Criterion-Induced Aggregation Technique (CRITIC) and was compared with other popular methods like MEREC, Entropy and equal weights. MRR and EF are seen as beneficial criteria, while SR and Uc are perceived as cost criteria. Optimum process parameters were identified as 850 g/L etchant concentration, 40 min etching time and 70°C etchant temperature. Two of the three employed MCDM techniques agreed on these optimal parameters, reinforcing the findings. Furthermore, a strong correlation was observed amongst the employed MCDM techniques, further validating the results.
非传统加工 (NTM) 比传统工艺具有更高的几何和尺寸精度,以及更好的表面光洁度。光化学加工 (PCM) 就是这样一种利用化学蚀刻去除材料的非传统加工工艺。PCM 主要应用于制药、化工和能源行业的微通道制造。蚀刻液浓度、蚀刻时间和蚀刻液温度等几个输入参数极大地影响着加工的质量和效率。因此,优化这些参数至关重要。本研究比较分析了五种多标准决策(MCDM)技术--与理想解相似度排序技术(TOPSIS)、基于比率分析的多目标优化技术(MOORA)、添加剂比率评估技术(ARAS)、加权汇总产品评估方法(WASPAS)和多属性边界逼近区域比较方法(MABAC)--以优化 PCM 工艺。所考虑的关键性能指标包括材料去除率 (MRR)、表面粗糙度 (SR)、欠切 (Uc) 和蚀刻因子 (EF)。这些标准的权重采用标准诱导聚合技术(CRITIC)计算,并与 MEREC、熵和等权重等其他常用方法进行了比较。MRR 和 EF 被视为效益标准,而 SR 和 Uc 被视为成本标准。最佳工艺参数被确定为 850 克/升蚀刻液浓度、40 分钟蚀刻时间和 70°C 蚀刻液温度。在采用的三种 MCDM 技术中,有两种在这些最佳参数上达成了一致,从而加强了研究结果。此外,所采用的 MCDM 技术之间还存在很强的相关性,进一步验证了结果。
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引用次数: 0
Enhancing efficiency in photo chemical machining: a multivariate decision-making approach 提高光化学加工效率:一种多元决策方法
IF 2.3 Q2 Engineering Pub Date : 2024-02-13 DOI: 10.3389/fmech.2024.1325018
G. Sapkota, Ranjan Kumar Ghadai, R. Čep, G. Shanmugasundar, J. Chohan, Kanak Kalita
Non-Traditional Machining (NTM) outperforms traditional processes by offering superior geometric and dimensional accuracy, along with a better surface finish. Photo Chemical Machining (PCM) represents one such NTM process, using chemical etching for material removal. PCM finds substantial application in the creation of microchannels in pharmaceutical, chemical and energy industries. Several input parameters—such as etchant concentration, etching time and etchant temperature—profoundly influence the machining’s quality and efficiency. Therefore, the optimization of these parameters is crucial. This study presents a comparative analysis of five Multiple Criteria Decision Making (MCDM) techniques—Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS), Multi-Objective Optimization on the basis of Ratio Analysis (MOORA), Additive Ratio Assessment (ARAS), Weighted aggregated sum product assessment method (WASPAS) and Multi-Attributive Border Approximation Area Comparison Method (MABAC)—for the optimization of the PCM process. Key performance metrics considered are Material Removal Rate (MRR), Surface Roughness (SR), Undercut (Uc) and etch factor (EF). The weights of these criteria were calculated using the Criterion-Induced Aggregation Technique (CRITIC) and was compared with other popular methods like MEREC, Entropy and equal weights. MRR and EF are seen as beneficial criteria, while SR and Uc are perceived as cost criteria. Optimum process parameters were identified as 850 g/L etchant concentration, 40 min etching time and 70°C etchant temperature. Two of the three employed MCDM techniques agreed on these optimal parameters, reinforcing the findings. Furthermore, a strong correlation was observed amongst the employed MCDM techniques, further validating the results.
非传统加工 (NTM) 比传统工艺具有更高的几何和尺寸精度,以及更好的表面光洁度。光化学加工 (PCM) 就是这样一种利用化学蚀刻去除材料的非传统加工工艺。PCM 主要应用于制药、化工和能源行业的微通道制造。蚀刻液浓度、蚀刻时间和蚀刻液温度等几个输入参数极大地影响着加工的质量和效率。因此,优化这些参数至关重要。本研究比较分析了五种多标准决策(MCDM)技术--与理想解相似度排序技术(TOPSIS)、基于比率分析的多目标优化技术(MOORA)、添加剂比率评估技术(ARAS)、加权汇总产品评估方法(WASPAS)和多属性边界逼近区域比较方法(MABAC)--以优化 PCM 工艺。所考虑的关键性能指标包括材料去除率 (MRR)、表面粗糙度 (SR)、欠切 (Uc) 和蚀刻因子 (EF)。这些标准的权重采用标准诱导聚合技术(CRITIC)计算,并与 MEREC、熵和等权重等其他常用方法进行了比较。MRR 和 EF 被视为效益标准,而 SR 和 Uc 被视为成本标准。最佳工艺参数被确定为 850 克/升蚀刻液浓度、40 分钟蚀刻时间和 70°C 蚀刻液温度。在采用的三种 MCDM 技术中,有两种在这些最佳参数上达成了一致,从而加强了研究结果。此外,所采用的 MCDM 技术之间还存在很强的相关性,进一步验证了结果。
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引用次数: 0
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Frontiers in Mechanical Engineering
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