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Tribologie und Schmierungstechnik Tockner, Martin; Wolfberger, Archim; Huang, Youping; Hausberger, Andreas; Pinter, Gerald Tribological Method Development of Abrasive Resistant Polymer Coatings for Industrial Applications 马丁·托克纳,摩擦学与显微技术;Wolfberger Archim;黄,联络;Hausberger安德烈;工业应用的耐磨聚合物涂层的摩擦学方法开发
Q4 Materials Science Pub Date : 2023-02-15 DOI: 10.24053/tus-2022-0043
Martin Tockner, A. Wolfberger, Y. Huang, G. Pinter, A. Hausberger
Machine manufacturers face the challenge that components in contact with aggressive media must fulfill extreme requirements in terms of corrosion and wear resistance. In many cases, filled polymer-based coatings provide sufficient protection. In the course of this work, such coatings were produced and tribologically tested with respect to their tribological performance from model to component-like levels. To obtain information on the occurring tribological influences with regard to used resin or particle size, rotational ball-on-disk tests were carried out. Based on these findings, the most promising coating was selected and tested using application-oriented test methods. The obtained results showed a generally good wear resistance of the coatings against metallic counterparts in lubricated states. In addition, the further development of the model tests, towards application-oriented tests, also provided the basis for the transferability of the results.
机器制造商面临的挑战是,与腐蚀性介质接触的部件必须满足耐腐蚀和耐磨性方面的极端要求。在许多情况下,填充聚合物基涂层提供了足够的保护。在这项工作的过程中,生产了这种涂层,并对其从模型到类似部件的摩擦学性能进行了摩擦学测试。为了获得关于所用树脂或颗粒尺寸的摩擦学影响的信息,进行了旋转球盘试验。基于这些发现,选择了最有前途的涂层,并使用面向应用的测试方法进行了测试。所获得的结果表明,涂层在润滑状态下对金属对应物具有通常良好的耐磨性。此外,模型测试向应用型测试的进一步发展,也为结果的可传递性提供了基础。
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引用次数: 0
Influence of Manufacturing Tolerances on the Behavior of Pneumatic Seals using EHL Simulations 制造公差对气动密封件性能的影响
Q4 Materials Science Pub Date : 2023-02-15 DOI: 10.24053/tus-2022-0046
Niklas Bauer, K. Schmitz
The sealing friction in pneumatic spool valves is influenced by several factors, like the lubricant and sealing material properties, the topography of the contacting surfaces and the geometry. In practice, surface roughness and geometry are subject to manufacturing tolerances. This publication presents a simulative investigation on how these tolerances affect the sealing contact. For that, friction force and leakage are calculated for different bore diameters and surface roughness. An increase in bore diameter leads to an almost linear decrease in friction and an increase in expected leakage. Higher surface roughness amplitudes are predicted to increase both friction and expected leakage.
气动滑阀的密封摩擦受润滑剂和密封材料性能、接触面形貌和几何形状等因素的影响。实际上,表面粗糙度和几何形状取决于制造公差。本出版物对这些公差如何影响密封接触进行了模拟研究。为此,计算了不同孔径和表面粗糙度下的摩擦力和泄漏量。孔径的增大几乎会导致摩擦的线性减小和预期泄漏量的增加。预计更高的表面粗糙度振幅会增加摩擦和预期泄漏。
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引用次数: 0
Modellversuch für die experimentelle Untersuchung des Verschleißverhaltens des Gleitschuh-Schrägscheibe Kontakts 滑靴斜盘接触磨损特性的模型试验研究
Q4 Materials Science Pub Date : 2023-02-15 DOI: 10.24053/tus-2022-0040
Amos Merkel, F. Schlegel, Katharina Schmitz
In axial piston pumps, hydrostatically partially balanced contacts are predominantly used. The use of these pumps in variable-speed configurations, such as in electro-hydrostatic axes, has proven to be very challenging in terms of robustness. Particularly affected here is the slipper-swashplate contact, via which the piston loads are supported. The wear processes and driving effects occurring here have not yet been sufficiently addressed in the current state of research. Within the scope of this publication, a model experiment is therefore to be presented which allows the targeted investigation of the wear behaviour of the slipper-swashplate contact under controlled and reproducible conditions. The objectives of the model experiment are, on the one hand, the empirical investigation of the interactions in variable-speed operation and, on the other hand, the validation of simulative considerations.
在轴向柱塞泵中,主要采用静压部分平衡接触。事实证明,将这些泵用于变速配置(例如电静压轴)在稳健性方面非常具有挑战性。这里特别受影响的是滑靴与斜盘的接触,通过它来支撑活塞载荷。在目前的研究状态下,磨损过程和驱动效应尚未得到充分的解决。因此,在本出版物的范围内,将提出一个模型实验,以便在可控和可重复的条件下对滑靴-斜盘接触的磨损行为进行有针对性的研究。模型实验的目的一方面是对变速运行中相互作用的实证研究,另一方面是对模拟考虑的验证。
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引用次数: 0
Reliable machine lubrication means lifelong learning 可靠的机器润滑意味着终身学习
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0024
Petra Bots, Rüdiger Krethe
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引用次数: 0
How to commission the turbine oil system that was over years out of operation? Can heavily corroded and deposited turbine oil systems be restored 如何调试停用多年的汽轮机油系统?严重腐蚀和沉积的涡轮油系统能否修复
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0030
Tomás Klíma, W. Majka
Preparation of rotating machinery oil system plays very important role in commissioning process and defines if commissioning process of the turbine brings some troubles. Moreover, future maintenance and operation is very much affected if oil system cleanliness is underestimated and machine commissioned without following complex cleaning procedure. Only standard displacement flush is not effective when system is corroded, where Varnish is agglomerated, pipe assembly done on site with lack of proper care. However, high machine availability and zero breakdowns is nowadays the main goal in every industry sectors! How to restore heavily corroded and Varnished turbine oil system after 10 years out of operation will be presented in this presentation.
旋转机械油系统的准备在汽轮机调试过程中起着非常重要的作用,它决定了汽轮机调试过程中是否会出现一些问题。此外,如果低估了油系统的清洁度,并且机器没有遵循复杂的清洁程序,则会对未来的维护和操作产生很大影响。当系统受到腐蚀、清漆结块、管道在现场组装时缺乏适当的注意时,仅采用标准置换冲洗是无效的。然而,高机器可用性和零故障是当今每个行业部门的主要目标!本报告将介绍如何在运行10年后恢复严重腐蚀和清漆的涡轮油系统。
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引用次数: 0
A practical Approach to predict Service Life and Re-lubrication Rate of Grease in Rolling Bearings 滚动轴承润滑脂使用寿命和再润滑率预测的实用方法
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0027
F. Reichmann
Lubrication is crucial for a sustainable operation of any machinery. A sustainable application of lubricants requires the avoidance of any waste, lubricants should not be exchanged long before their service life has ended. This refers especially to those applications where high operation temperatures are reducing the service life and require a huge consumption of lubricants. Therefore, to fulfil the requirement of sustainability a prediction of the service life at elevated temperatures is crucial. At elevated temperatures the service life of lubricants is limited by thermal aging. This results from a chemical reaction of components of the grease with the oxygen of the ambient air. Such a process follows the Arrhenius equation of chemical kinetics and is given by a straight line in a so-called Arrhenius plot. The slope of the line in the Arrhenius plot is given by the activation energy EA. The FAG FE9 test run is a typical method to assess the service life of a lubricating grease in bearings at elevated temperatures. The test is performed at the upper temperature limit of the grease and gives the service life at this maximum temperature. Once the activation energy EA is available the service life at any other temperature may be calculated. Since the temperature of Abstract *Frank Reichmann CARL BECHEM GMBH, Hagen, Germany the FE9 test run is usually the upper temperature limit the operation temperature is usually lower. Once the calculation start from a high temperature in direction a lower temperature low figures of activation energy EA are resulting in conservative service lives, as it is displayed in in this paper. In case of high figures of the activation energy EA the calculated service life becomes too high what may result in bearing failures. With FE9 test runs at different temperatures an activation energy EA = 75 kJ/mol was found for a reference grease. Laboratory methods to determine the activation energy do usually result is much higher figures. For example, HP-DSC test with this reference grease resulted in an activation energy EA > 100 kJ/mol, mostly it was even EA > 120 kJ/mol. Such a result will lead to unrealistic high calculated service lives. An activation energy of EA = 75 kJ/mol is basically a proper assumption for the calculation of service life of most greases. Generally it is always recommended to estimate a low activation energy.
润滑对于任何机械的可持续运行都至关重要。润滑剂的可持续使用需要避免任何浪费,润滑剂在使用寿命结束前不久不应进行更换。这尤其指的是那些高操作温度会降低使用寿命并需要消耗大量润滑剂的应用。因此,为了满足可持续性的要求,预测高温下的使用寿命至关重要。在高温下,润滑剂的使用寿命受到热老化的限制。这是润滑脂成分与环境空气中的氧气发生化学反应的结果。这样的过程遵循化学动力学的阿伦尼斯方程,由所谓的阿伦尼斯图中的一条直线给出。Arrhenius图中的线的斜率由活化能EA给出。FAG FE9试运行是评估轴承中润滑脂在高温下使用寿命的典型方法。测试在润滑脂的温度上限下进行,并给出该最高温度下的使用寿命。一旦激活能EA可用,就可以计算在任何其他温度下的使用寿命。由于Abstract*Frank Reichmann CARL BECHEM GMBH,Hagen,Germany的FE9测试运行的温度通常是温度上限,因此操作温度通常较低。如本文所示,一旦计算从高温开始,激活能EA的低温低数值将导致保守的使用寿命。在激活能EA的高数值的情况下,计算的使用寿命变得过高,这可能导致轴承故障。在不同温度下进行FE9试验时,发现参考润滑脂的活化能EA=75 kJ/mol。实验室测定活化能的方法通常会得到更高的结果。例如,使用该参考润滑脂进行的HP-DSC测试导致活化能EA>100 kJ/mol,大多数情况下甚至是EA>120 kJ/mol。这样的结果将导致不切实际的高计算使用寿命。EA=75kJ/mol的活化能基本上是计算大多数润滑脂使用寿命的适当假设。通常,总是建议估计低激活能。
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引用次数: 0
Development of Next Generation EV Coolant 下一代电动汽车冷却液的开发
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0029
Govind Khemchandani
Research indicates that there are two approaches to Electric Vehicle (EV) liquid cooling: direct and indirect. Direct liquid cooling involves direct contact between the coolant and the battery pack. Indirect liquid cooling requires a medium in between the battery pack and the coolant, preventing direct contact. Many prominent EV manufacturers have adopted indirect liquid cooling for example Tesla, and GM in North America. Currently, shelf coolants used for Internal Combustion Engines (ICE) are being used in many EV vehicles for indirect cooling. One of the challenges is absence of ASTM test methods for evaluating EV coolants. Some operators have used copper wires for generating deposits by employing voltage to test low conductivity EV coolants. Dober long ago realized that copper and aluminum will be the main components of EV engines hence used copper wire under high temp and pressure to show differentiation among coolants. The present paper focuses on Dober-in-house test Parr reactor methodology for comparing electrical conductivities, pH and additive depletion of various coolants thereby showing meaningful trends with time and temperature. This ultimately helps in developing new generation EV coolants. It is concluded that low electrical conductivity along with robust corrosion inhibition package is needed for optimum performance of EV coolants.
研究表明,电动汽车液体冷却有两种方法:直接冷却和间接冷却。直接液体冷却涉及冷却剂和电池组之间的直接接触。间接液体冷却需要电池组和冷却剂之间的介质,以防止直接接触。许多著名的电动汽车制造商都采用了间接液体冷却,例如特斯拉和北美的通用汽车。目前,用于内燃发动机(ICE)的货架冷却剂正在许多电动汽车中用于间接冷却。其中一个挑战是缺乏评估EV冷却剂的ASTM测试方法。一些运营商通过使用电压测试低电导率电动汽车冷却剂,使用铜线产生沉积物。多伯很久以前就意识到铜和铝将是电动汽车发动机的主要部件,因此在高温高压下使用铜线来显示冷却剂之间的差异。本文重点介绍了Dober室内试验Parr反应器方法,用于比较各种冷却剂的电导率、pH值和添加剂损耗,从而显示出随时间和温度的有意义的趋势。这最终有助于开发新一代电动汽车冷却剂。得出的结论是,电动汽车冷却剂的最佳性能需要低电导率和坚固的缓蚀包。
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引用次数: 0
Pre-ignition phenomena in the tension field between operating agents and thermodynamic boundary conditions 操作剂间张力场的预燃现象及热力学边界条件
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0026
Thomas Emmrich, K. Herrmann, M. Guenther
Against the background of EU legislation with regard to CO2 emissions, a development trend towards higher geometric compression is emerging for gasoline engines. In principle, this leads – especially in combination with high mean pressure at low engine speed – to a higher pre-ignition tendency, well known as low speed pre-ignition (LSPI). The worldwide use of engine families with different fuel and oil quality represents an additional challenge, which has to be ensured within the scope of series development. IAV has extensive expertise and methodical approaches to minimize the risk of pre-ignition starting in the preliminary development through to series application and to avoid engine damage in the field. The definition and phenomenology of pre-ignition are presented. The presentation highlighted thermodynamic aspects as well as influences from operating agents and engine design. By using the IAV enthalpy approach, it is possible to evaluate designed engines objectively. This knowledge can also be used in the development of new engines concepts. Finally, a test method is presented which is used for the final assurance of the operational stability even in the case of stochastically occurring pre-ignition.
在欧盟关于二氧化碳排放的立法背景下,汽油发动机出现了更高几何压缩的发展趋势。原则上,这会导致更高的提前点火趋势,即所谓的低速提前点火(LSPI),尤其是与低发动机转速下的高平均压力相结合。在世界范围内使用具有不同燃料和机油质量的发动机系列是一个额外的挑战,必须在系列开发范围内确保这一点。IAV拥有丰富的专业知识和有条不紊的方法,可以在初步开发到系列应用期间最大限度地降低提前点火启动的风险,并避免发动机在现场损坏。介绍了自燃的定义和现象学。该演讲强调了热力学方面以及来自操作剂和发动机设计的影响。通过使用IAV焓法,可以客观地评估设计的发动机。这些知识也可以用于开发新的发动机概念。最后,提出了一种测试方法,即使在随机发生的提前点火的情况下,也可用于最终保证运行稳定性。
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引用次数: 0
Sensitivity analysis of operating parameters in hydraulic systems with respect to the aging of hydraulic fluids 液压系统工作参数对液压油老化的敏感性分析
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0028
Tobias Schick, Jochen Hörer, Klaus Ellenrieder, Karl-Heinz Blum, K. Schmitz
In this work, a novel oil aging test-rig based on a real hydraulic system is introduced. This device allows an accelerated fluid-aging rate under high hydraulic loads. Furthermore, it is possible to vary the operating parameters to evaluate the different factors that influence the aging behavior of hydraulic fluids. Oil samples, which are aged under different conditions, are analyzed using FTIR to estimate the rate of aging using the degradation process of Zinc dialkyl dithiophosphate (ZDDP). The results show a clear aging behavior dependent on different operating parameters in hydraulics. In addition to the degradation of ZDDP, the depletion of the phenolic antioxidant (AO) and the formation of a varnish film on metallic surfaces can be observed.
本文介绍了一种基于实际液压系统的新型油品老化试验台。该装置允许在高液压载荷下加速流体老化速率。此外,可以改变操作参数来评估影响液压油老化行为的不同因素。利用FTIR对不同老化条件下的油样进行分析,估算了二烷基二硫代磷酸锌(ZDDP)降解过程中的老化速率。结果表明,在不同的操作参数下,液压系统具有明显的老化行为。除了ZDDP的降解外,还可以观察到酚类抗氧化剂(AO)的消耗和金属表面清漆膜的形成。
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引用次数: 0
How to get Lab Equivalent Oil Analysis 24/7 如何获得实验室全天候当量油分析
Q4 Materials Science Pub Date : 2022-11-18 DOI: 10.24053/tus-2022-0025
Neil Conway, C. Giebeler, B. Wiesent
The established process for oil condition monitoring is to periodically take a sample and have it analysed in an oil laboratory. These laboratory measurements are governed by various technical standards (ASTM,DIN etc.) and customers rely on this periodic data to react to oil condition trends and/or step functions, to plan servicing and maintenance and to reduce asset downtime from failure. Real-time oil condition monitoring systems based on dielectric or impedance analysis of the oil have been available for some time but they only provide summary parameters that are hard to interpretate as they do not correlate with the laboratory oil analysis. In this paper we discuss the development of Spectrolytic’s Oil Condition Monitoring systems (FluidInspectIR®) and how, by working closely with our customers, we have developed a robust and affordable range of oil condition monitoring systems that gives our clients meaningful and understandable real time data of the same parameters and in the same units as they are commonly receive it from their oil laboratory analysis. These systems provide the customer the comfort of having quantitative and accurate key oil condition data at the touch of a button, while still utilising their standard practices through oil laboratory measurement to validate the predicted key oil parameters by the inline system.
油品状态监测的既定程序是定期取样并在油品实验室进行分析。这些实验室测量由各种技术标准(ASTM,DIN等)管理,客户依靠这些定期数据来对油况趋势和/或阶跃函数做出反应,计划维修和维护,并减少资产故障停机时间。基于油的介电或阻抗分析的实时油状态监测系统已经问世一段时间了,但它们只能提供概要参数,很难解释,因为它们与实验室油分析不相关。在本文中,我们讨论了Spectrolytic的油状态监测系统(FluidInspectIR®)的发展,以及如何通过与客户密切合作,开发出强大且价格合理的油状态监测系统,为客户提供具有相同参数和相同单元的有意义且可理解的实时数据,因为他们通常从油品实验室分析中获得数据。这些系统为客户提供了一键即可获得定量和准确的关键油况数据的舒适性,同时仍然使用他们的标准做法,通过油品实验室测量来验证在线系统预测的关键油参数。
{"title":"How to get Lab Equivalent Oil Analysis 24/7","authors":"Neil Conway, C. Giebeler, B. Wiesent","doi":"10.24053/tus-2022-0025","DOIUrl":"https://doi.org/10.24053/tus-2022-0025","url":null,"abstract":"The established process for oil condition monitoring is to periodically take a sample and have it analysed in an oil laboratory. These laboratory measurements are governed by various technical standards (ASTM,DIN etc.) and customers rely on this periodic data to react to oil condition trends and/or step functions, to plan servicing and maintenance and to reduce asset downtime from failure. Real-time oil condition monitoring systems based on dielectric or impedance analysis of the oil have been available for some time but they only provide summary parameters that are hard to interpretate as they do not correlate with the laboratory oil analysis. In this paper we discuss the development of Spectrolytic’s Oil Condition Monitoring systems (FluidInspectIR®) and how, by working closely with our customers, we have developed a robust and affordable range of oil condition monitoring systems that gives our clients meaningful and understandable real time data of the same parameters and in the same units as they are commonly receive it from their oil laboratory analysis. These systems provide the customer the comfort of having quantitative and accurate key oil condition data at the touch of a button, while still utilising their standard practices through oil laboratory measurement to validate the predicted key oil parameters by the inline system.","PeriodicalId":53690,"journal":{"name":"Tribologie und Schmierungstechnik","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47893545","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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