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Kugelbewegung in Spindellagern unter dynamischer Belastung 连接着加速器的子弹
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0033
Hans-Martin Eckel, C. Brecher, Stephan Neus
The main design parameter of spindle bearings is the ball advance and retardation in addition to the maximum contact pressures and the spin-to-roll ratio. This value describes the leading and trailing motion of the balls in the cage pockets in radially loaded spindle bearings. With a new measuring system, the motion of the balls can be precisely measured along the bearing circumference. At the same time, the developed test rig offers the possibility to load the bearing with dynamic forces. The results show an increase in the ball advance and retardation when dynamically load - ed with the cage and the technically relevant shaft rotational frequency compared to the static case. A load with multiples of the shaft rotational frequency does not lead to a significant increase of the ball advance and retardation.
主轴轴承的主要设计参数除了最大接触压力和自旋滚比外,还有球的超前和滞后。这个值描述了在径向加载的主轴轴承的保持架口袋中的球的前后运动。利用一种新的测量系统,可以沿着轴承周长精确测量球的运动。同时,开发的试验台为轴承加载动态载荷提供了可能。结果表明,与静态情况相比,动态加载保持架和技术上相关的轴旋转频率时,球的超前和滞后都有所增加。数倍于轴转动频率的载荷不会导致球的超前和滞后显著增加。
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引用次数: 0
Scintific Evaluation of Investigations on the Load Carrying Capacity of Carbide Cylindrical Gears Lubricated with Water 水润滑硬质合金圆柱齿轮承载能力研究的科学评价
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0035
Karl J. Raddatz, T. Tobie, K. Michaelis, K. Stahl
In this paper, the material-lubricant-systems of water lubrication combined with gears made from different tungsten carbide compositions are investigated regarding their behavior concerning wear as well as further gear failures such as scuffing, pitting and tooth root breakage.
本文研究了由不同碳化钨成分组成的水润滑材料-润滑系统与齿轮的磨损行为,以及齿轮磨损、点蚀和齿根断裂等进一步失效的行为。
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引用次数: 0
A new approach for the friction and wear characterisation of polymer fibres under dry, mixed and hydrodynamic sliding 聚合物纤维在干滑、混滑和水动力滑动下摩擦磨损特性的新方法
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0034
Justus Rüthing, F. Haupert, Regine Schmitz, Michael Sigrüner, Nicole Strübbe
A new approach for the friction and wear characterisation of polymer fibres under dry, mixed, and hydrodynamic sliding conditions is developed. The production process of the tested polymer fibres is described and an introduction in fibre-reinforced concrete is given. Tribotesting is done on an optimised tribometer capable of measuring the friction and wear behaviour of polymer fibres with diameters of a few 100 µm under lubricated conditions. Three extruded polypropylene macro fibres with varying diameters are characterised under tribological conditions found in an industrial concrete mixing process. It is shown that detailed friction and wear data of polymer fibres can be gathered.
研究了聚合物纤维在干燥、混合和水动力滑动条件下的摩擦磨损特性。介绍了所测聚合物纤维的生产工艺,并对其在纤维增强混凝土中的应用作了介绍。摩擦测试是在一个优化的摩擦计上进行的,该摩擦计能够测量直径为100微米的聚合物纤维在润滑条件下的摩擦和磨损行为。在工业混凝土搅拌过程中的摩擦学条件下,对三种不同直径的挤出聚丙烯宏纤维进行了表征。结果表明,该方法可以收集到聚合物纤维的摩擦磨损数据。
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引用次数: 0
Tribological Assessment of Marine Distillate Fuels under a Variant HFRR Method 船用馏分燃料在变型HFRR方法下的摩擦学评价
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0036
Theodora Tyrovola, F. Zannikos
Maritime transport has a vital role in world economy. Its efficiency depends on the effective trade, transport facilitation, low cost of customs and the integration of new technologies for sustainable operation. However, the con-temporary demands have turned shipping industry into an emerging air pollutant with significant share to the global climate change problem. The industry is growing rapidly and it needs to lower greenhouse gas emissions in order to contribute towards the valuable effort for net zero emissions by 2050. A milestone to the ambitious strategy of decarbonization is the use of low or zero sulphur fuels that will contribute to the development of viable zero-emission vessels by 2030. Netherless the introduction of low-sulphur marine gasoils in the global fuel supply chain is accompanied by a huge range of side effects related to their storage, combustion, ignition and lubricity. The objective of the study is the evaluation of the lubricity of different marine distillate fuels with the High Frequency Reciprocating Rig (HFRR) test, either by following the primary conditions defined by ISO 12156-1 standard or by modifying them. The ultimate goal is the accurate and reliable assessment of their lubricating capacity so as to identify the challenges related to it, on time.
海运在世界经济中占有重要地位。其效率取决于有效的贸易、运输便利、低成本的海关和可持续运作的新技术的整合。然而,当代需求已使航运业成为全球气候变化问题中占有重要份额的新兴空气污染物。该行业正在迅速发展,它需要降低温室气体排放,以便为2050年实现净零排放的宝贵努力做出贡献。这一雄心勃勃的脱碳战略的一个里程碑是使用低硫或零硫燃料,这将有助于到2030年开发可行的零排放船舶。然而,在全球燃料供应链中引入低硫船用汽油的同时,也伴随着与储存、燃烧、点火和润滑相关的一系列巨大副作用。本研究的目的是通过遵循ISO 12156-1标准规定的基本条件或对其进行修改,通过高频往复钻机(HFRR)测试来评估不同船用馏分油的润滑性。最终目标是准确可靠地评估其润滑能力,以便及时识别与之相关的挑战。
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引用次数: 0
Retrospect and outlook 回顾与展望
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0031
A. Pauschitz
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引用次数: 0
Review of the 23rd International Colloquium Tribology – 25-27 January 2022 第23届国际摩擦学研讨会综述- 2022年1月25日至27日
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0037
Nicole Dörr, A. Pauschitz
The 23rd International Colloquium Tribology in January 2022 was held for the first time as an online conference only, with about 300 participants. The organising team, speakers and participants therefore made the best of this traditional event in Germany in view of the Covid-19 pandemic, even though the “online conference is not a substitute for a conference on site”, as one participant stated aptly. In almost 140 talks, 8 of which were plenary talks, new findings were reported on the topics of lubricants and additives, measuring techniques, digitalisation, coatings and surfaces, transport and industry, and sustainability. Several presentations were dedicated to the EU project “i-Tribomat”, which will soon be launched as “The European Tribology Centre” that offers services for the tribological characterisation of materials and lubricants.
2022年1月举行的第23届国际摩擦学学术会议首次以在线会议形式举行,约有300人参加。因此,鉴于2019冠状病毒病大流行,组织团队、演讲者和与会者充分利用了德国的这一传统活动,尽管正如一位与会者所恰当地指出的那样,“在线会议不能替代现场会议”。在近140场会议(其中8场为全体会议)中,报告了润滑油和添加剂、测量技术、数字化、涂料和表面、运输和工业以及可持续性等主题的新发现。几场演讲都致力于欧盟项目“i-Tribomat”,该项目将很快作为“欧洲摩擦学中心”启动,为材料和润滑剂的摩擦学特性提供服务。
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引用次数: 0
Squeeze Film Investigations in a Simulating Piston-Ring Cylinder Liner Experimental Set-up 模拟活塞环缸套实验装置的挤压膜研究
Q4 Materials Science Pub Date : 2022-01-01 DOI: 10.24053/tus-2022-0032
P. Dellis
The importance of these investigations lies to the combination of experimental results with cavitation initiation investigations and its development after the dead centers of the stroke as well as rheological behavior of different chemical additives with a view to establishing the likely performance gains in new lubricant formulations. Lubricant formulation plays an important role because at higher temperatures lubricant additives have a different interaction with contacting surfaces and in this manner the resulting effect of asperity contact is either increased or reduced.
这些研究的重要性在于将实验结果与空化起生研究相结合,研究其在冲程死点后的发展,以及不同化学添加剂的流变行为,以期确定新润滑油配方中可能的性能提升。润滑剂配方起着重要的作用,因为在较高的温度下,润滑剂添加剂与接触面有不同的相互作用,以这种方式产生的粗糙接触的影响要么增加,要么减少。
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引用次数: 2
Gleitlagerprüfstand mit erweiterter Sensorik zur Bestimmung der tribologischen Verschleißcharakteristik von Werkstoffen 材料的膨胀感官检测仪
Q4 Materials Science Pub Date : 2021-12-15 DOI: 10.24053/tus-2021-0033
Tim Langner
Friction and wear as important tribological parameters in dry running plastic plain bearings are largely determined by pressure, sliding speed and contact temperature. This paper presents a methodology for evaluating and comparing different thermoplastic materials and their filler packages for use in plain bearings considering these parameters. Bearing manufacturing, test rig setup and test program, as well as the detailed analysis of data and specimens are explained. Various calculation methods are used to remove external influences from the raw sensor data, and to determine characteristic values for temperature and wear directly in the contact zone.
摩擦磨损作为干式塑料滑动轴承的重要摩擦学参数,在很大程度上取决于压力、滑动速度和接触温度。本文提出了一种评估和比较滑动轴承中使用的不同热塑性材料及其填料包的方法,并考虑了这些参数。介绍了轴承的制造、试验台的设置和试验程序,以及数据和试样的详细分析。使用各种计算方法来消除原始传感器数据中的外部影响,并直接确定接触区中的温度和磨损的特征值。
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引用次数: 0
Öltransport und Reibungsbewertung innerhalb der Kolbenbolzenlagerung 石油运输和胶栓摩擦评估
Q4 Materials Science Pub Date : 2021-12-15 DOI: 10.24053/tus-2021-0036
Dennis Liebmann, V. Lagemann, M. Bargende
Increased loads and lower oil supply of today’s low-consumption internal combustion engines lead to higher demands on mechanical and elastohydro-dynamical design methods of the piston pin bearing. The bearing is not lubricated directly but through spray oil or oil mist. A description of the lubrication mechanism within the bearing has mostly been researched theoretically. In order to understand the friction conditions and lubrication mechanisms, the bearing is tested on an external test bench with high loads and a hydrostatic bearing of the piston. An enginelike lubrication can be variably adjusted. By comparing the contact pattern between measurement and calculation, conclusions can be drawn about the behaviour of the lubricant within the bearing. Using computational fluid dynamic calculations (CFD) the amount of oil in the gap of different lubrication directions is regarded. After transferring the results to the test bench a directed transport of lubricant is determined. Final friction measurements with an adapted direction of lubrication show a good accordance to the calculation results. These results validate a multi body system calculation (MBS/MKS) with a lubricating film coupling.
随着低油耗内燃机负荷的增加和供油量的减少,对活塞销轴承的机械和弹性流体动力设计方法提出了更高的要求。轴承不直接润滑,而是通过喷油或油雾润滑。对轴承内部润滑机理的描述主要是从理论上进行研究的。为了了解轴承的摩擦条件和润滑机理,在高载荷的外试验台和活塞静压轴承上对轴承进行了试验。类似发动机的润滑可以可变地调整。通过比较测量和计算之间的接触模式,可以得出关于轴承内润滑剂行为的结论。采用计算流体力学计算(CFD)方法,研究了不同润滑方向间隙内的油量。将结果传递到试验台后,确定润滑油的定向输送。调整润滑方向后的最终摩擦测量结果与计算结果吻合较好。这些结果验证了含润滑膜联轴器的多体系统计算(MBS/MKS)。
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引用次数: 0
Feature-Engineering für die Zustandsüberwachung von Wälzlagern mittels maschinellen Lernens 基于机器学习的滚动轴承状态监测特征工程
Q4 Materials Science Pub Date : 2021-12-15 DOI: 10.24053/tus-2021-0032
C. Bienefeld, A. Vogt, Marian Kacmar, E. Kirchner
In rotating machinery, rolling bearings are often the components limiting service life. To avoid unforeseen downtimes, they have to be maintained. For reasons of safety and cost optimization, condition-based maintenance is increasingly being used. Knowing the condition of the components that are critical to wear is essential for this maintenance approach. The insight about the condition is achieved by means of suitable measurement variables, which can be used to automatically detect the condition of the components using machine learning. The quality of the condition monitoring is strongly dependent on the available measurement data and its preprocessing. For condition monitoring of rolling bearings, structure-borne sound signals can be used. The decisive factor here is to determine so-called features from the high-frequency sampled structure-borne sound signals. These features are supposed to reflect the characteristic properties of the measured signals. At the same time, the amount of data is considerably reduced. In this article, different methods of feature engineering based on structure-borne sound are investigated. For this purpose, the wear of rolling bearings is considered in the context of endurance tests. A new feature generation method is presented and compared to common methods from literature.
在旋转机械中,滚动轴承往往是限制使用寿命的部件。为了避免不可预见的停机时间,必须对其进行维护。出于安全和成本优化的原因,越来越多地使用基于状态的维护。了解对磨损至关重要的部件的状况对于这种维护方法至关重要。通过适当的测量变量来了解条件,这些变量可用于使用机器学习自动检测部件的条件。状态监测的质量在很大程度上取决于可用的测量数据及其预处理。对于滚动轴承的状态监测,可以使用结构声音信号。这里的决定性因素是从高频采样的结构声信号中确定所谓的特征。这些特征被认为反映了测量信号的特性。与此同时,数据量大大减少。本文研究了基于结构声的特征工程的不同方法。为此,在耐久性试验中考虑了滚动轴承的磨损。提出了一种新的特征生成方法,并与文献中的常用方法进行了比较。
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引用次数: 2
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Tribologie und Schmierungstechnik
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