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Proceedings of the Institution of Mechanical Engineers Part F-Journal of Rail and Rapid Transit最新文献

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Nonlinear impedance characteristics of a gas hydraulic energy absorber and performance prediction for railway transportation of valuable goods 气体液压能量吸收器的非线性阻抗特性及贵重物品铁路运输的性能预测
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-04-29 DOI: 10.1177/09544097241249504
Wenlin Wang, Hongyou Liu, Dazhuo Wu, Yongming Wu, Jian Zhao
It is meaningful to investigate the nonlinear impedance characteristics of gas hydraulic energy absorbers (GHEAs) and their potential application in modern railway transportation of valuable goods. Fluid-mechanics-based full parametric modelling of a GHEA used in a high-speed train is performed, both simulations with the developed mathematic model and physical experiments are carried out on the static and dynamic characteristics of the GHEA. The agreement between the results of the simulation and the experiment with tolerable deviations validates the nonlinear mathematic model. Longitudinal train dynamics (LTD) modelling and simulation of a Chinese rapid freight train with the validated GHEA model or the conventional MT-2 friction-type energy absorber model is finally conducted. The results show that when the train uses GHEAs instead of MT-2 energy absorbers, the coupler forces and vehicle accelerations of the train are significantly reduced, and the vehicles operate more steadily in situations such as train startup, emergency braking and shunting operations; thus, gas hydraulic energy absorber is protective and would be alternative for equipping rapid freight trains for the transportation of valuable goods. The obtained nonlinear mathematic model in terms of the structural, oil and gas property parameters of the GHEA is useful and meaningful in further parameter design optimization of GHEAs and optimal specification of GHEAs for rapid freight trains.
研究气体液压能量吸收器(GHEAs)的非线性阻抗特性及其在现代铁路贵重货物运输中的潜在应用很有意义。对高速列车上使用的气体液压能量吸收器进行了基于流体力学的全参数建模,并对气体液压能量吸收器的静态和动态特性进行了数学模型仿真和物理实验。模拟结果和实验结果之间的一致性以及可容忍的偏差验证了非线性数学模型。最后,利用经过验证的 GHEA 模型或传统的 MT-2 摩擦式吸能器模型,对中国快速货运列车进行了纵向列车动力学(LTD)建模和仿真。结果表明,当列车使用 GHEA 而不是 MT-2 吸能器时,列车的耦合器力和车辆加速度明显减小,在列车启动、紧急制动和调车作业等情况下,车辆运行更加平稳;因此,气体液压吸能器具有保护作用,可作为装备快速货运列车运输贵重货物的替代方案。所获得的有关气液吸能器结构、油气特性参数的非线性数学模型对进一步优化气液吸能器的参数设计和优化快速货运列车气液吸能器的规格非常有用和有意义。
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引用次数: 0
Wheel-rail contact wear analysis on curved lubricated track for heavy haul locomotive studies 用于重型牵引机车研究的弯曲润滑轨道上的轮轨接触磨损分析
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-04-03 DOI: 10.1177/09544097241244411
Yan Quan Sun, Maksym Spiryagin, Qing Wu, Colin Cole
The effect of lubrications on a curved track to heavy-haul wheel-rail contact wear is studied. To analyse wheel-rail contact wear damage due to existing high-adhesive AC locomotive, a methodology for investigation is proposed, and the locomotive models are required to run at 20 km/h under maximum traction efforts, and the simulations include a DC locomotive for comparison. An extended creep force model, which was developed by Polach and has been widely used for the wheel-rail contacts under dry and wet conditions with variable friction coefficients, is further extended to apply for the typical low-coefficient-friction modifier, oil, and grease lubricant conditions. The wear models from two pairs of wheel-rail materials are used to predict the wear rates, and the wear numbers Tγ are presented for discussions. The simulations show that the lubricants significantly reduce the wheel-rail contact wear.
研究了弯曲轨道上的润滑剂对重型机车轮轨接触磨损的影响。为了分析现有高粘性交流机车造成的轮轨接触磨损损坏,提出了一种研究方法,要求机车模型在最大牵引力下以 20 km/h 的速度运行,模拟还包括直流机车以进行比较。由 Polach 开发的扩展蠕变力模型已被广泛用于摩擦系数可变的干湿条件下的轮轨接触,该模型被进一步扩展以适用于典型的低摩擦系数改性剂、油和润滑脂润滑条件。使用两对轮轨材料的磨损模型来预测磨损率,并给出磨损数字 Tγ 供讨论。模拟结果表明,润滑剂可显著降低轮轨接触磨损。
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引用次数: 0
Force transmission and height adjustment stability of the new height adjustable long pillow ballastless track 新型高度可调长枕式无砟轨道的力传递和高度调节稳定性
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-03-28 DOI: 10.1177/09544097241241418
Zhenxing He, Cheng Luo, Shuzhen Wang, Jianfeng Yun, Quanbao Feng
To address the settlement issue in high-speed railway foundations, the present study introduces a novel ballastless track system called NHABT (New height-adjustable ballastless track). This paper outlines the structural characteristics of the track and provides a detailed explanation of the methodology employed for height adjustment. To account for the unique properties of the NHABT structure, this study establishes finite element and vehicle-track coupling dynamics models. Firstly, under wheel load conditions, the study investigates the stress distribution of the NHABT structure and analyzes the influence of track bed length, thickness, and height adjustment on the force transfer characteristics of the NHABT structure. Secondly, the impact of height adjustment on the quality of vehicle operation and the stability of the NHABT structure is examined. The results indicate that adjusting the NHABT structure within a range of 20 to 200 mm is achievable by changing the side support pad or sleeper. The maximum stress occurs in the folded corner area on both sides of the sleeper groove. The force transfer characteristics of the NHABT structure are not affected by the length of the track bed, but its thickness significantly influences the stress in the folding corner area of the sleeper groove. The vehicle running quality and the stability of the NHABT structure after the adjustment are maintained at the same level as before the adjustment.
为解决高速铁路地基的沉降问题,本研究引入了一种新型无砟轨道系统,即 NHABT(新型高度可调式无砟轨道)。本文概述了该轨道的结构特点,并详细解释了高度调整所采用的方法。为了解释 NHABT 结构的独特特性,本研究建立了有限元模型和车辆-轨道耦合动力学模型。首先,在车轮载荷条件下,研究了 NHABT 结构的应力分布,并分析了轨枕长度、厚度和高度调整对 NHABT 结构力传递特性的影响。其次,研究了高度调整对车辆运行质量和 NHABT 结构稳定性的影响。结果表明,通过改变侧支撑垫或枕木,可以在 20 至 200 毫米的范围内调整 NHABT 结构。最大应力出现在枕木槽两侧的折角区域。NHABT 结构的力传递特性不受轨枕长度的影响,但其厚度对轨枕槽折角区域的应力有很大影响。调整后的车辆行驶质量和 NHABT 结构的稳定性与调整前保持一致。
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引用次数: 0
A computational fluid dynamics study of the influence of sleeper shape and ballast depth on ballast flight during passage of a simplified train 简化列车通过时枕木形状和道碴深度对道碴飞行影响的计算流体动力学研究
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-03-27 DOI: 10.1177/09544097231226148
Lee Pardoe, William Powrie, Zhiwei Hu
The paper assesses the effect on the air flow regime underneath a simplified high-speed train of changing the ballast depth and the sleeper shape, with regard to its potential for causing ballast flight or pickup. The study was carried out numerically using the commercial Computational Fluid Dynamics (CFD) software AnSys Fluent. The flow profile beneath the underbody of the train was generated by means of a moving wall above the track. The Delayed Detached Eddy Simulation (DDES) with the SST [Formula: see text] turbulence model was used to simulate turbulent flow, and the ballast bed roughness was applied parametrically using the wall roughness feature when resolving the boundary layer. CFD simulations were validated for flow over a cube, showing good agreement with experimental results. Up to three different depths to the ballast surface and three different sleeper profiles were investigated. Velocity profiles and aerodynamic forces on cubes placed between or on top of the sleeper blocks were used to assess the propensity of individual ballast grains for movement. For a standard G44 sleeper, increasing the ballast depth and/or the ballast bed roughness was found to reduce aerodynamic loads on an individual ballast grain. A ballast grain on top of the sleeper is more prone to uplift than a grain on the surface of the ballast bed in the crib. A curved upper surface to the sleeper is beneficial in that it prevents ballast from settling on top, the most vulnerable position. However, the reduced flow separation associated with the curved top may increase the likelihood of ballast pickup from the crib. Hence new sleeper shapes intended to reduce the potential for ballast flight should not only prevent ballast from settling on top, but also increase flow separation through the provision of a sharp surface. A prismatic sleeper shape that achieves both is suggested.
本文评估了改变道碴深度和枕木形状对简化高速列车下方气流系统的影响,以及造成道碴飞起或拾起的可能性。研究使用商业计算流体动力学(CFD)软件 AnSys Fluent 进行数值计算。通过轨道上方的移动墙生成了列车底部的流动剖面。使用带有 SST [计算公式:见正文]湍流模型的延迟分离涡模拟 (DDES) 模拟湍流,并在解析边界层时使用壁面粗糙度特征参数应用道碴床粗糙度。对立方体上的流动进行了 CFD 模拟验证,结果显示与实验结果非常吻合。对压载表面的三种不同深度和三种不同的枕木剖面进行了研究。放置在枕木块之间或顶部的立方体上的速度曲线和空气动力被用来评估单个道碴颗粒的移动倾向。对于标准的 G44 轨枕,增加道碴深度和/或道碴床粗糙度可减少单个道碴颗粒上的空气动力负荷。位于枕木顶部的道碴颗粒比位于道碴床表面的道碴颗粒更容易上浮。枕木上表面呈弧形的好处是可以防止压载物沉积在最容易受到影响的顶部。但是,由于弧形上表面减少了水流分离,因此可能会增加压舱物从轨枕中拾取的可能性。因此,旨在减少道碴飞散可能性的新枕木形状不仅要防止道碴沉积在顶部,还要通过提供尖锐的表面来增加水流分离度。建议采用棱柱形枕木,以实现这两个目的。
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引用次数: 0
Novel in-situ real-time line scan optical monitoring of wear and surface damage initiation in a laboratory twin disc test 在实验室双圆盘试验中对磨损和表面损伤起始点进行现场实时线扫描光学监测的新方法
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-03-26 DOI: 10.1177/09544097241242169
Adam PG Wilby, Jacob Corteen, Roger Lewis, David I Fletcher
A new optical monitoring system has been developed to photograph in-situ in real time the initiation of damage on the running surface of a rail steel twin-disc sample undergoing wear testing. The line-scan camera system has been demonstrated on the Sheffield University ROlling Sliding 2 (SUROS2) twin-disc machine. The results show the system can continuously track the development of wear flakes, with wear flake initiation and stabilisation of wear flake size observed without test interruption for the first time. Image analysis to quantify the total wear flake shadow pixel count showed a good correlation with the mass loss results, indicating the potential for the optical data to quantify rail steel wear without interruption to testing. Furthermore, in a water-lubricated test the new system enables observation of rolling contact fatigue (RCF) crack initiation through a water layer present on the specimens, without requiring test interruption. The improving knowledge of the wear and RCF performance of rail steels available from the new observation method can help improve understanding of steel performance and support to the selection of rail steel grades according to their performance.
我们开发了一种新的光学监测系统,用于实时现场拍摄正在进行磨损测试的钢轨双圆盘试样运行表面的损伤起始点。线扫描摄像系统已在谢菲尔德大学 ROlling Sliding 2 (SUROS2) 双盘机上进行了演示。结果表明,该系统可以连续跟踪磨损片的发展,首次在不中断测试的情况下观察到磨损片的开始和磨损片尺寸的稳定。量化总磨损片阴影像素数的图像分析表明与质量损失结果有很好的相关性,这表明光学数据具有在不中断测试的情况下量化钢轨磨损的潜力。此外,在水润滑测试中,新系统还能通过试样上的水层观察滚动接触疲劳(RCF)裂纹的产生,而无需中断测试。通过新的观察方法,对钢轨磨损和 RCF 性能的了解不断加深,有助于提高对钢轨性能的认识,并有助于根据钢轨性能选择钢轨等级。
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引用次数: 0
Using digital image correlation (DIC) to measure railway ballast movement in full-scale laboratory testing of sleeper lateral resistance 在枕木横向阻力全尺寸实验室测试中使用数字图像相关性(DIC)测量铁路道碴移动情况
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-03-21 DOI: 10.1177/09544097241241102
Jacob W Whittle, Stephen Danks, Iwo Słodczyk, David I Fletcher
A fast and accurate method is described for determining the surface movement of railway ballast during a full-scale lateral resistance test. The proposed method utilises commodity camera equipment and open-source Digital Image Correlation (DIC) algorithms, to track individual ballast particles. It does not require time intensive ballast preparation. Tests have been performed under ambient and floodlit conditions, using colour and greyscale processing routes. The results are compared against direct measurements from lateral resistance tests to assess the accuracy of the proposed method, with a range of absolute maximum error between 0.9% and 3.4% under different laboratory conditions. The study shows that this technique is a viable way to track and measure ballast and sleeper movement over wide areas in near real time, which will lead to an increased understanding of the way ballast interactions influence track behaviour.
本文介绍了一种快速、准确的方法,用于确定全面横向阻力测试期间铁路道碴的表面移动情况。所提出的方法利用商品摄像设备和开源数字图像相关(DIC)算法来跟踪单个道碴颗粒。该方法不需要耗费大量时间准备道碴。测试在环境和泛光照明条件下进行,采用彩色和灰度处理路线。测试结果与横向阻力测试的直接测量结果进行了比较,以评估所建议方法的准确性,在不同的实验室条件下,绝对最大误差范围在 0.9% 到 3.4% 之间。研究结果表明,该技术是近乎实时地跟踪和测量大范围无砟轨道和枕木运动的可行方法,这将有助于加深对无砟轨道相互作用影响轨道行为方式的理解。
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引用次数: 0
Wheel wear prediction for high-speed trains by considering wheel-rail elastic deformation 通过考虑轮轨弹性变形预测高速列车的车轮磨损情况
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-03-09 DOI: 10.1177/09544097241239089
Gengzhuo Miao, Ren Luo, Huailong Shi
Wheel-rail geometric parameters are crucial for determining wheel wear in high-speed trains. Under the action of a wheel-rail load, both the wheel and rail suffer elastic deformation, which affects the wheel-rail contact relationship and further influences the wheel profile and its evolution. In this study, a field test was conducted on a high-speed train operating at 250 km/h, and the worn wheel profiles and wear curves were continuously measured for one reprofiling cycle. Subsequently, a vehicle dynamics model is built using a wheel wear prediction model based on the integrated USFD wear algorithm. In this model, the finite element model of the wheel-rail contact is considered. The wheel-rail geometric parameters are obtained by determining their elastic deformation through the finite element method, which considers the effect of three parameters: the track gauge, back-to-back space of the wheelset, and rail cant. After considering the wheel-rail elastic deformation, the track gauge decreases from 1435 to 1434.5 mm, the back-to-back space varies from 1353 to 1352.3 mm, and the rail cant changes from 1:40 to approximately 1:37. Finally, the simulation and experimental results are compared, revealing that the wheel-rail elastic deformation has a significant impact on the wheel wear after the vehicle travels 150,000 km. The wear depth and wheel-rail equivalent conicity after considering the elastic deformation are closer to the measured results.
轮轨几何参数对确定高速列车的车轮磨损至关重要。在轮轨载荷作用下,车轮和钢轨都会发生弹性变形,从而影响轮轨接触关系,并进一步影响车轮轮廓及其演变。在这项研究中,对一列运行速度为 250 km/h 的高速列车进行了实地测试,并在一个重修周期内连续测量了磨损的车轮轮廓和磨损曲线。随后,使用基于集成 USFD 磨损算法的车轮磨损预测模型建立了车辆动力学模型。在该模型中,考虑了轮轨接触的有限元模型。通过有限元方法确定轮轨的弹性变形,从而获得轮轨的几何参数,该方法考虑了三个参数的影响:轨距、轮对的背对背空间和轨道倾斜度。在考虑轮轨弹性变形后,轨距从 1435 毫米减小到 1434.5 毫米,背对背空间从 1353 毫米变为 1352.3 毫米,轨道倾角从 1:40 变为约 1:37。最后,对模拟结果和实验结果进行了比较,结果表明,车辆行驶 15 万公里后,轮轨弹性变形对车轮磨损有显著影响。考虑弹性变形后的磨损深度和轮轨等效锥度更接近测量结果。
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引用次数: 0
Wheel profile optimization for intercity EMUs based on the Gaussian function correction method 基于高斯函数修正法的城际动车组轮廓优化
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-02-27 DOI: 10.1177/09544097241229142
Maorui Hou, Yayun Qi, Changxin Chi, Peng Ao, Hua Liu
Intercity EMUs are prone to wheel flange wear and tread wear due to the high operating speed and many small radius curved tracks. The problems caused by wheel wear have seriously affected the safety of high-speed railway operations in China. In this paper, based on the original LMA wheel profile, the Gaussian function correction (GFC) method is proposed to design the wheel profile. The GFC method mainly changes the root region of the wheel flange, to enhance the curve passing performance and reduce wheel wear of the vehicle. The optimal profile is optimized by the Kriging surrogate model (KSM) and the whale optimization algorithm (WOA). The wheel-rail contact characteristics, dynamic characteristics and the wheel wear of the wheel profiles before and after optimization are simulated and analyzed. The results show that the equivalent conicity of the optimized profile is reduced; the critical speed is increased by 9.3 km/h, the lateral ride index and comfort index of the vehicle are further reduced. The curve passing performance is also improved, the wheel-rail wear of the optimized profile is further reduced and the maximum wear depth of the wheels before and after optimization is 43.4e-9m and 34.1e-9m on the curved track with a radius of 500m, which is reduced by 21.43%. This method provides a reference and basis for wheel profile design and profile re-profiling of intercity EMUs.
城际动车组由于运行速度高、小半径曲线轨道多,容易出现车轮轮缘磨损和胎面磨损。车轮磨损带来的问题严重影响了我国高速铁路的运营安全。本文在原有 LMA 车轮轮廓的基础上,提出了高斯函数修正法(GFC)来设计车轮轮廓。GFC 方法主要改变车轮轮缘的根部区域,以提高车辆的曲线通过性能,减少车轮磨损。通过克里金代用模型(KSM)和鲸鱼优化算法(WOA)对最佳轮廓进行优化。模拟并分析了优化前后车轮轮廓的轮轨接触特性、动态特性和车轮磨损情况。结果表明,优化后轮廓的等效锥度降低,临界速度提高了 9.3 km/h,车辆的横向行驶指数和舒适指数进一步降低。曲线通过性能也得到改善,优化后的轮轨磨损进一步降低,在半径为 500m 的曲线轨道上,优化前后车轮的最大磨损深度分别为 43.4e-9m 和 34.1e-9m,降低了 21.43%。该方法为城际动车组的车轮轮廓设计和轮廓调整提供了参考和依据。
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引用次数: 0
Multi-modal battery-operated trains on partially electrified lines: A case study on some regional lines in Italy 部分电气化线路上的多模式电池列车:意大利部分地区线路案例研究
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-02-26 DOI: 10.1177/09544097241234959
Luca Pugi, Luca di Carlo
A full electrification of many local railway lines is often not feasible or sustainable in terms of construction and maintenance costs or alternatively for the presence of additional constraints and limitations deriving from environmental or infrastructural limitations. Battery Operated Powertrains or other kind of hybrid solutions are currently proposed as sustainable alternatives to internal combustion engines for the propulsion of rolling stock on non-electrified lines. In this work, the authors propose the adoption of a partial electrification of lines to assure higher performances and reliability of battery-operated rolling stock designed to be recharged and feed using standard technologies such as pantographs gathering power from suspended catenaries. This innovative solution is designed for a benchmark test vehicle inspired from an existing one and simulated considering some possible scenario of application corresponding to some existing railway lines in Italy.
许多地方铁路线的全面电气化往往不可行或不可持续,因为建设和维护成本高昂,或因环境或基础设施限制而存在额外的约束和限制。目前,电池供电动力系统或其他类型的混合动力解决方案被提议作为内燃机的可持续替代品,用于推进非电气化线路上的机车车辆。在这项工作中,作者建议采用部分电气化线路,以确保电池供电机车车辆具有更高的性能和可靠性,这种机车车辆可利用标准技术(如从悬挂式导管收集电力的受电弓)进行充电和馈电。这一创新解决方案的设计灵感来源于现有的基准测试车辆,并根据意大利一些现有铁路线的可能应用场景进行了模拟。
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引用次数: 0
Analysis of settlement thresholds for a new ballastless track-concrete box subgrade structure 新型无砟轨道混凝土箱形路基结构的沉降临界值分析
IF 2 4区 工程技术 Q2 Engineering Pub Date : 2024-02-19 DOI: 10.1177/09544097241234704
Zhihui Zhu, Yongjiu Tang, Weiqi Zheng, Yu Qin, Lei Yu, Xiang Wang
In this paper, the effects of settlement on force, track deformation, and train dynamics to determine the settlement thresholds of ballastless track-concrete box subgrade (BTCBS) are studied. Firstly, this study introduces four settlement types, namely V-shape, box rolling, box faulting, and trapezoid settlement. The nonlinear finite element model (FEM) of BTCBS and the train-ballastless track-concrete box subgrade (TBTCBS) model considering nonlinear contact between track slabs and base slabs are established. Then, the effects of settlement on fastener force, track deformation, and vehicle dynamics are studied. According to the calculated results and China’s codes, the settlement limit values of BTCBS can be obtained. The results indicate that the settlement thresholds with box rolling and faulting are controlled by vertical force of fasteners, and the settlement limit values with V-shape and trapezoid settlement are controlled by 10 m chord versine of vertical irregularity (CVVI). The suggested settlement limit values of BTCBS for box faulting, box rolling, trapezoid, and V-shape settlement are respectively 2.48 mm, 2.55 mm, 17.43 mm, and 8.79 mm.
本文研究了沉降对力、轨道变形和列车动力学的影响,以确定无砟轨道混凝土箱形路基(BTCBS)的沉降阈值。首先,本研究介绍了四种沉降类型,即 V 形沉降、箱形滚动沉降、箱形断层沉降和梯形沉降。建立了 BTCBS 的非线性有限元模型(FEM)和考虑轨道板与底板非线性接触的列车无砟轨道混凝土箱形路基(TBTCBS)模型。然后,研究了沉降对扣件力、轨道变形和车辆动力学的影响。根据计算结果和中国规范,可以得出 BTCBS 的沉降限值。结果表明,箱形滚动和断层的沉降限值受扣件垂直力控制,V 形和梯形沉降的沉降限值受 10 米弦向垂直不规则线(CVVI)控制。建议的 BTCBS 箱形断层、箱形滚动、梯形和 V 形沉降的沉降限值分别为 2.48 毫米、2.55 毫米、17.43 毫米和 8.79 毫米。
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引用次数: 0
期刊
Proceedings of the Institution of Mechanical Engineers Part F-Journal of Rail and Rapid Transit
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