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Virtual warehousing through digitalized inventory and on-demand manufacturing: A case study 通过数字化库存和按需制造实现虚拟仓储:案例研究
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-11 DOI: 10.1016/j.compind.2024.104184

Novel digital on-demand manufacturing technologies provide a significant opportunity to support development of virtual warehousing and in turn improve supply chain performance. However, the implementation of virtual warehouse comes with a set of challenges, especially where the objective is to virtually warehouse standard or legacy parts that have been developed and verified initially for conventional (non-digital) manufacturing. In this paper, we explore the key elements required for successful implementation of a virtual warehouse for legacy parts based on a combination of part digitalization, on-demand manufacturing, and part validation. Our proposed framework for adoption of virtual warehouse includes development of a digital inventory which includes supply chain and manufacturability data, identification, and selection of suitable parts for on-demand manufacturing, selection of on-demand manufacturing technology, fit-for-purpose validation of the parts. Our framework is exemplified through a case study, and we conclude that the building of an effective virtual warehouse requires several enablers, including availability of digital data about technical and supply chain characteristics of parts, but also a suitable part identification tool. This part identification tool needs to be flexible to include comparison with reference parts already produced by different on-demand manufacturing technologies.

新型数字按需制造技术为支持虚拟仓储的发展提供了重要机遇,进而提高了供应链绩效。然而,虚拟仓库的实施也伴随着一系列挑战,特别是当目标是虚拟仓库标准或传统零件时,这些零件最初是为传统(非数字化)制造而开发和验证的。在本文中,我们将结合零件数字化、按需制造和零件验证,探讨成功实施传统零件虚拟仓库所需的关键要素。我们提出的虚拟仓库采用框架包括开发数字库存(其中包括供应链和可制造性数据)、识别和选择适合按需制造的零件、选择按需制造技术、对零件进行适用性验证。我们通过一个案例研究对我们的框架进行了示范,并得出结论:建立一个有效的虚拟仓库需要几个推动因素,包括关于零部件技术和供应链特征的数字数据的可用性,以及一个合适的零部件识别工具。这种零件识别工具需要具有灵活性,可以与不同按需制造技术已经生产的参考零件进行比较。
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引用次数: 0
Learning 3D human–object interaction graphs from transferable context knowledge for construction monitoring 从可转移的情境知识中学习三维人-物互动图,用于建筑监测
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-10 DOI: 10.1016/j.compind.2024.104171

We propose a novel framework for detecting 3D human–object interactions (HOI) in construction sites and a toolkit for generating construction-related human–object interaction graphs. Computer vision methods have been adopted for construction site safety surveillance in recent years. The current computer vision methods rely on videos and images, with which safety verification is performed on common-sense knowledge, without considering 3D spatial relationships among the detected instances. We propose a new method to incorporate spatial understanding by directly inferring the interactions from 3D point cloud data. The proposed model is trained on a 3D construction site dataset generated from our crafted simulation toolkit. The model achieves 54.11% mean interaction over union (mIOU) and 72.98% average mean precision(mAP) for the worker–object interaction relationship recognition. The model is also validated on PiGraphs, a benchmarking dataset with 3D human–object interaction types, and compared against other existing 3D interaction detection frameworks. It was observed that it achieves superior performance from the state-of-the-art model, increasing the interaction detection mAP by 17.01%. Besides the 3D interaction model, we also simulate interactions from industrial surveillance footage using MoCap and physical constraints, which will be released to foster future studies in the domain.

我们提出了一个用于检测建筑工地三维人-物互动(HOI)的新框架,以及一个用于生成建筑相关人-物互动图的工具包。近年来,建筑工地安全监控一直采用计算机视觉方法。目前的计算机视觉方法依赖于视频和图像,其安全验证是根据常识进行的,没有考虑检测到的实例之间的三维空间关系。我们提出了一种新方法,通过直接推断三维点云数据中的交互关系来纳入空间理解。我们在手工制作的模拟工具包生成的三维建筑工地数据集上对所提出的模型进行了训练。在工人与物体的交互关系识别方面,该模型实现了 54.11% 的平均交互超过联合(mIOU)和 72.98% 的平均精确度(mAP)。该模型还在具有三维人-物交互类型的基准数据集 PiGraphs 上进行了验证,并与其他现有的三维交互检测框架进行了比较。结果表明,该模型的性能优于最先进的模型,交互检测 mAP 提高了 17.01%。除三维交互模型外,我们还利用 MoCap 和物理约束模拟了工业监控录像中的交互,这些数据将用于促进该领域的未来研究。
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引用次数: 0
Operational process monitoring: An object-centric approach 运行过程监控:以对象为中心的方法
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-10 DOI: 10.1016/j.compind.2024.104170

In business processes, an operational problem refers to a deviation and an inefficiency that prohibits an organization from reaching its goals, e.g., a delay in approving a purchase order in a Procure-To-Pay (P2P) process. Operational process monitoring aims to assess the occurrence of such operational problems by analyzing event data that record the execution of business processes. Once the problems are detected, organizations can act upon the corresponding problems with viable actions, e.g., adding more resources, bypassing problematic activities, etc. A plethora of approaches have been proposed to implement operational process monitoring. The lion’s share of existing approaches assumes that a single case notion (e.g., a purchase order in a P2P process) exists in a business process and analyzes operational problems defined over the single case notion. However, most real-life business processes manifest the interplay of multiple interrelated objects. For instance, an execution of an omnipresent P2P process involves multiple objects of different types, e.g., purchase orders, goods receipts, invoices, etc. Applying the existing approaches in these object-centric business processes results in inaccurate or misleading results. In this study, we propose a novel approach to assessing operational problems within object-centric business processes. Our approach not only ensures an accurate assessment of existing problems but also facilitates the analysis of object-centric problems that consider the interaction among different objects. We evaluate this approach by applying it to both simulated business processes and real-life business processes.

在业务流程中,运行问题指的是阻碍组织实现其目标的偏差和低效,例如,采购-支付(P2P)流程中采购订单审批的延迟。业务流程监控旨在通过分析记录业务流程执行情况的事件数据,评估此类业务问题的发生情况。一旦发现问题,企业就可以针对相应的问题采取可行的措施,如增加资源、绕过有问题的活动等。为实施业务流程监控,人们提出了大量方法。大部分现有方法都假定业务流程中存在单一案例概念(如 P2P 流程中的采购订单),并分析在单一案例概念上定义的运营问题。然而,现实生活中的大多数业务流程都体现了多个相互关联对象的相互作用。例如,一个无所不在的 P2P 流程的执行涉及多个不同类型的对象,如采购订单、货物收据、发票等。在这些以对象为中心的业务流程中应用现有方法会导致不准确或误导性的结果。在本研究中,我们提出了一种新方法来评估以对象为中心的业务流程中的操作问题。我们的方法不仅能确保对现有问题进行准确评估,还能帮助分析以对象为中心、考虑不同对象之间交互的问题。我们通过将这种方法应用于模拟业务流程和现实业务流程来对其进行评估。
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引用次数: 0
Remaining useful life prediction model of cross-domain rolling bearing via dynamic hybrid domain adaptation and attention contrastive learning 通过动态混合域适应和注意力对比学习建立跨域滚动轴承剩余使用寿命预测模型
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-10 DOI: 10.1016/j.compind.2024.104172

Performance degradation and remaining useful life (RUL) prediction are of great significance in improving the reliability of mechanical equipment. Existing cross-domain RUL prediction methods usually reduce data distribution discrepancy by domain adaptation, to overcome domain shift under cross-domain conditions. However, the fine-grained information between cross-domain degradation features and the specific characteristics of the target domain are often ignored, which limits the prediction performance. Aiming at these issues, a RUL prediction method based on dynamic hybrid domain adaptation (DHDA) and attention contrastive learning (A-CL) is proposed for the cross-domain rolling bearings. In the DHDA module, the conditional distribution alignment is achieved by the designed pseudo-label-guided domain adversarial network, and is assigned with a dynamic penalty term to dynamically adjust the conditional distribution when aligning the joint distribution, for improving the fine-grainedness of domain adaptation. The A-CL module aims to help the prediction model actively extract the degradation information of the target domain, to generate the degradation features that match the characteristics of the target domain, for improving the robustness of RUL prediction. Then, the proposed method is verified by the ablation and comparison experiments conducted on PHM2012 and XJTU-SY datasets. The results show that the proposed method performs high accuracy for cross-domain RUL prediction with good generalization performance under three different cross-domain scenarios.

性能退化和剩余使用寿命(RUL)预测对提高机械设备的可靠性具有重要意义。现有的跨域 RUL 预测方法通常通过域适应来减少数据分布差异,以克服跨域条件下的域偏移。然而,跨域退化特征与目标域具体特征之间的细粒度信息往往被忽视,从而限制了预测性能。针对这些问题,针对跨域滚动轴承提出了一种基于动态混合域适应(DHDA)和注意力对比学习(A-CL)的 RUL 预测方法。在 DHDA 模块中,条件分布对齐由设计的伪标签引导域对抗网络实现,并在对齐联合分布时分配动态惩罚项以动态调整条件分布,从而提高域适应的精细度。A-CL 模块旨在帮助预测模型主动提取目标域的退化信息,生成与目标域特征相匹配的退化特征,提高 RUL 预测的鲁棒性。然后,通过在 PHM2012 和 XJTU-SY 数据集上进行的消融和对比实验验证了所提出的方法。结果表明,在三种不同的跨域场景下,所提出的方法对跨域 RUL 预测具有较高的准确性和良好的泛化性能。
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引用次数: 0
Detecting coagulation time in cheese making by means of computer vision and machine learning techniques 利用计算机视觉和机器学习技术检测奶酪制作过程中的凝固时间
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-09 DOI: 10.1016/j.compind.2024.104173

Cheese production, a globally cherished culinary tradition, faces challenges in ensuring consistent product quality and production efficiency. The critical phase of determining cutting time during curd formation significantly influences cheese quality and yield. Traditional methods often struggle to address variability in coagulation conditions, particularly in small-scale factories. In this paper, we present several key practical contributions to the field, including the introduction of CM-IDB, the first publicly available image dataset related to the cheese-making process. Also, we propose an innovative artificial intelligence-based approach to automate the detection of curd-firming time during cheese production using a combination of computer vision and machine learning techniques. The proposed method offers real-time insights into curd firmness, aiding in predicting optimal cutting times. Experimental results show the effectiveness of integrating sequence information with single image features, leading to improved classification performance. In particular, deep learning-based features demonstrate excellent classification capability when integrated with sequence information. The study suggests the suitability of the proposed approach for integration into real-time systems, especially within dairy production, to enhance product quality and production efficiency.

奶酪生产是全球珍视的烹饪传统,但在确保产品质量稳定和生产效率方面却面临着挑战。在凝乳形成过程中确定切割时间这一关键阶段对奶酪的质量和产量有着重大影响。传统方法往往难以解决凝结条件的变化,特别是在小规模工厂。在本文中,我们介绍了该领域的几项重要实际贡献,包括引入 CM-IDB,这是首个与奶酪制作过程相关的公开可用图像数据集。此外,我们还提出了一种基于人工智能的创新方法,利用计算机视觉和机器学习技术相结合,自动检测奶酪生产过程中凝乳的凝固时间。所提出的方法能实时洞察凝乳的坚固程度,有助于预测最佳切割时间。实验结果表明,将序列信息与单一图像特征整合在一起非常有效,从而提高了分类性能。特别是,基于深度学习的特征与序列信息整合后,显示出卓越的分类能力。研究表明,所提出的方法适合集成到实时系统中,特别是乳制品生产系统中,以提高产品质量和生产效率。
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引用次数: 0
Prior knowledge embedding convolutional autoencoder: A single-source domain generalized fault diagnosis framework under small samples 先验知识嵌入卷积自动编码器:小样本下的单源域广义故障诊断框架
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-07 DOI: 10.1016/j.compind.2024.104169

The proposed transfer learning-based fault diagnosis models have achieved good results in multi-source domain generalization (MDG) tasks. However, research on single-source domain generalization (SDG) is relatively scarce, and the limited availability of small training samples is seldom considered. Therefore, to address the insufficient feature extraction capability and poor generalization performance of existing models on single-source domain small sample data, a novel single-source domain generalization fault diagnosis (SDGFD) framework, the prior knowledge embedded convolutional autoencoder (PKECA), is proposed. During the training phase, first, single-source domain data are used to construct prior features based on the time domain, frequency domain, and time-frequency domain. Second, a prior knowledge embedding structure based on the convolutional autoencoder is built, which compresses the prior knowledge and original vibration data into a high-dimensional space of consistent dimensions, embedding the prior knowledge into the features corresponding to the vibration data using a mean squared error loss function. Subsequently, the proposed centroid-based self-supervised learning (CBSSL) strategy further constrains high-dimensional features, improving the generalization ability. The designed sparse regularized activation (SRA) function significantly enhances the regularization effect on features. During the testing phase, it is only necessary to input the data from the unknown domain to identify the fault types. The experimental results show that the proposed method achieves superior performance in fault diagnosis tasks involving cross-speed, time-varying speed, and small sample data in SDGFD, demonstrating that PKECA has strong generalizability. The code can be found here: https://github.com/John-520/PKECA. © 2024 Elsevier Science. All rights reserved

所提出的基于迁移学习的故障诊断模型在多源领域泛化(MDG)任务中取得了良好的效果。然而,针对单源领域泛化(SDG)的研究相对较少,而且很少考虑小样本训练的有限性。因此,针对现有模型在单源域小样本数据上特征提取能力不足和泛化性能不佳的问题,提出了一种新型单源域泛化故障诊断(SDGFD)框架--先验知识嵌入式卷积自动编码器(PKECA)。在训练阶段,首先利用单源域数据构建基于时域、频域和时频域的先验特征。其次,建立基于卷积自动编码器的先验知识嵌入结构,将先验知识和原始振动数据压缩到维度一致的高维空间中,利用均方误差损失函数将先验知识嵌入到振动数据对应的特征中。随后,提出的基于中心点的自监督学习(CBSSL)策略进一步约束了高维特征,提高了泛化能力。设计的稀疏正则化激活(SRA)函数显著增强了对特征的正则化效果。在测试阶段,只需输入未知域的数据即可识别故障类型。实验结果表明,所提出的方法在 SDGFD 中涉及交叉速度、时变速度和小样本数据的故障诊断任务中取得了优异的性能,证明了 PKECA 具有很强的普适性。代码见:https://github.com/John-520/PKECA。© 2024 爱思唯尔科学。保留所有权利
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引用次数: 0
Computers as co-creative assistants. A comparative study on the use of text-to-image AI models for computer aided conceptual design 作为共同创作助手的计算机。关于在计算机辅助概念设计中使用文本到图像人工智能模型的比较研究
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-07 DOI: 10.1016/j.compind.2024.104168

This preliminary research presents a comparative study between Text-to-Image AI models and Shape Grammars, one of the main generative approaches to Computer Aided Conceptual Design. The goal is to determine to which extent AI models can reproduce or complement the performance of grammar algorithms as creative support tools for shape exploration in conceptual product design. Workflows, advantages and limitations are identified through a comprehensive practical comparison example. The results show many similarities regarding generative capabilities and highlight several advantages of Text-to-Image AI models, including an easier way of capturing product grammars and a wider and more immediate range of further applications. In contrast, Shape Grammars approach proved more solid in aspects related to exploration workflows and cognitive stimulation. These results encourage the research on new ways to address the interaction between designers and AI generative models, combining the AI potential with well-established generative strategies.

这项初步研究介绍了文本到图像人工智能模型与形状语法之间的比较研究,形状语法是计算机辅助概念设计的主要生成方法之一。其目的是确定人工智能模型在多大程度上可以再现或补充语法算法的性能,作为概念产品设计中形状探索的创意支持工具。通过一个全面的实际比较实例,确定了工作流程、优势和局限性。结果表明,文本到图像的人工智能模型在生成能力方面有许多相似之处,并突出了它的一些优势,包括捕捉产品语法的更简便方法和更广泛、更直接的进一步应用范围。相比之下,"形状语法 "方法在与探索工作流程和认知刺激相关的方面证明更为可靠。这些结果鼓励人们研究新的方法来解决设计师与人工智能生成模型之间的互动问题,将人工智能的潜力与成熟的生成策略结合起来。
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引用次数: 0
Adaptive early initial degradation point detection and outlier correction for bearings 轴承自适应早期初始退化点检测和离群值校正
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-07 DOI: 10.1016/j.compind.2024.104166

This paper delves into the accurate detection of the early initial degradation point (IDP) in bearings, and proposes, for the first time, a comprehensive adaptive IDP detection framework for bearings under variable operating conditions, along with an outlier data repair strategy. First, this study introduces the adaptive early initial degradation point detection (AEIDPD) method, which incorporates least-squares fitting to compute the slope and intercept of health indicators, and t-tests are used to construct the “sum-of-slopes” indicator. An adaptive IDP threshold construction method that adapts to variable operating conditions is proposed, establishing a strategy for IDP detection based on sum-of-slopes and adaptive thresholds. To enhance the robustness of AEIDPD in variable operating conditions, this paper introduces synchronized wavelet transform to obtain the "synchronous pseudo-speed" signal of bearing vibration, and constructs a condition interference elimination strategy based on velocity and sliding window averaging to mitigate the effects of variable operating conditions. Additionally, the study constructs upper and lower bounds for the root mean square feature of vibration signals using empirical parameters to correct outliers, providing more accurate data to support bearing life predictions. Experimental results demonstrate the effectiveness and robustness of the proposed methods.

本文对轴承早期初始退化点(IDP)的精确检测进行了深入研究,并首次提出了针对不同运行条件下轴承的全面自适应 IDP 检测框架以及离群数据修复策略。首先,本研究介绍了自适应早期退化点检测(AEIDPD)方法,该方法采用最小二乘法拟合计算健康指标的斜率和截距,并利用 t 检验构建 "斜率之和 "指标。提出了一种适应多变运行条件的自适应 IDP 阈值构建方法,建立了一种基于斜率总和和自适应阈值的 IDP 检测策略。为了增强 AEIDPD 在多变工况下的鲁棒性,本文引入了同步小波变换来获取轴承振动的 "同步伪速度 "信号,并构建了基于速度和滑动窗口平均的工况干扰消除策略,以减轻多变工况的影响。此外,该研究还利用经验参数构建了振动信号均方根特征的上下限,以纠正异常值,为轴承寿命预测提供更准确的数据支持。实验结果证明了所提方法的有效性和稳健性。
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引用次数: 0
Intelligent crude oil price probability forecasting: Deep learning models and industry applications 智能原油价格概率预测:深度学习模型和行业应用
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-04 DOI: 10.1016/j.compind.2024.104150

The crude oil price has been subject to periodic fluctuations because of seasonal changes in industrial demand and supply, weather, natural disasters and global political unrest. An accurate forecast of crude oil prices is of utmost importance for decision makers and industry players in the energy sector. Despite this, the volatility of crude oil prices contributes to the uncertainty of the energy industry, which was particularly challenging following the recent global spread of the COVID-19 epidemic and the Russia–Ukraine conflict. This paper proposes a hybrid deep learning (DL) modelling framework to deal with the volatility of crude oil prices, applying ensemble empirical mode decomposition (EEMD), convolutional neural network (CNN) and bidirectional long short-term memory (BiLSTM) integrated with quantile regression (QR); named EEMD-CNN-BiLSTM-QR. Two real-world datasets on crude oil prices from the West Texas Intermediate and Brent Crude Oil markets were employed to validate the EEMD-CNN-BiLSTM-QR hybrid modelling framework. Given that the probability density forecast can capture uncertainty, an in-depth analysis was carried out and prediction accuracy calculated. The findings of this study demonstrate that the proposed EEMD-CNN-BiLSTM-QR DL modelling framework, which uses the probability density forecast method, is superior to other tested models in terms of its ability to forecast crude oil prices. The novelty of this study stems mainly from its use of QR, which allows for the description of the conditional distribution of predicted variables and the extraction of more uncertain information for probability density forecasts.

由于工业供需的季节性变化、天气、自然灾害和全球政治动荡,原油价格一直处于周期性波动之中。准确预测原油价格对能源行业的决策者和行业参与者至关重要。尽管如此,原油价格的波动加剧了能源行业的不确定性,在最近 COVID-19 疫情全球蔓延和俄乌冲突之后,这种不确定性尤其具有挑战性。本文提出了一种混合深度学习(DL)建模框架,应用集合经验模式分解(EEMD)、卷积神经网络(CNN)和双向长短期记忆(BiLSTM)与量子回归(QR)相结合的方法来处理原油价格的波动问题,命名为 EEMD-CNN-BiLSTM-QR。为了验证 EEMD-CNN-BiLSTM-QR 混合建模框架,我们使用了西德克萨斯中质原油和布伦特原油市场的两个真实原油价格数据集。鉴于概率密度预测可以捕捉不确定性,研究人员进行了深入分析,并计算了预测精度。研究结果表明,采用概率密度预测方法的 EEMD-CNN-BiLSTM-QR DL 建模框架在预测原油价格方面优于其他测试模型。这项研究的新颖之处主要在于它使用了 QR,QR 可以描述预测变量的条件分布,并为概率密度预测提取更多不确定信息。
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引用次数: 0
Detecting visual anomalies in an industrial environment: Unsupervised methods put to the test on the AutoVI dataset 检测工业环境中的视觉异常:在 AutoVI 数据集上测试无监督方法
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-02 DOI: 10.1016/j.compind.2024.104151

The methods for unsupervised visual inspection use algorithms that are developed, trained and evaluated on publicly available datasets. However, these datasets do not reflect genuine industrial conditions, and thus current methods are not evaluated in real-world industrial production contexts. To answer this shortcoming, we introduce AutoVI, an industrial dataset of visual defects that can be encountered on automotive assembly lines. This dataset, comprising six inspection tasks, was designed as a benchmark to assess the performance of defect detection methods under realistic acquisition conditions. We analyze the performance of current state-of-the-art methods and discuss the difficulties specifically encountered in the industrial context. Our results show that current methods leave considerable room for improvement. We make AutoVI publicly available to develop unsupervised detection methods that will be better suited to real industrial tasks.

无监督视觉检测方法使用的算法是在公开数据集上开发、训练和评估的。然而,这些数据集并不能反映真实的工业条件,因此目前的方法无法在真实的工业生产环境中进行评估。为了弥补这一不足,我们引入了 AutoVI,这是一个包含汽车装配线上可能遇到的视觉缺陷的工业数据集。该数据集由六项检测任务组成,旨在作为评估缺陷检测方法在实际采集条件下性能的基准。我们分析了当前最先进方法的性能,并讨论了在工业环境中遇到的具体困难。我们的结果表明,目前的方法还有很大的改进空间。我们公开了 AutoVI,以开发更适合实际工业任务的无监督检测方法。
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引用次数: 0
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Computers in Industry
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