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Liquid Jet Breakup and Penetration in a Gas Cross-Flow -An Experimental Study 气体横流中的液体射流破裂和穿透 - 实验研究
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-08-22 DOI: 10.1007/s40799-023-00668-8
M. Pourrousta, M. M. Larimi, M. Biglarian, P. Hedayati

In the present study, an experimental platform is developed to study the behavior of the injected jet in a gas cross-flow applicable to different categories of fluid mechanics such as combustion. In all tests, water and air are used as jet and cross-flow gas, respectively. The main target of this work is to cover the higher range of momentum ratios and Weber numbers for the presentation of a more accurate equation for jet trajectory. To achieve a desirable scale of experiments, the range of momentum ratio is considered from 5 to 211 and the Weber number of gasses in all tests is between 1.1–19.1. For data mining and measurements, the shadowgraph method is used. It is shown that by increasing the momentum ratio (about 84%), the breakup point height is increased (about 94%). Three different types of breakups were observed in the tests. It observed that as the Weber number increases, the type of jet column mechanism changes. It also revealed that the type of breakup mechanism would not have a significant effect on the jet trajectory. In addition, it demonstrated that the momentum ratio parameter would have a decisive role in the direction of jet motion, and as the momentum ratio increases, the jet column height increases. Finally, an equation for the trajectory of jet flight under all test conditions is presented.

本研究开发了一个实验平台,用于研究气体横流中喷射射流的行为,适用于燃烧等不同类别的流体力学。在所有测试中,水和空气分别用作射流和横流气体。这项工作的主要目标是覆盖更高的动量比和韦伯数范围,以提出更精确的射流轨迹方程。为了达到理想的实验规模,动量比的范围从 5 到 211,所有测试中气体的韦伯数都在 1.1-19.1 之间。数据挖掘和测量采用了阴影图法。结果表明,通过增加动量比(约 84%),破裂点高度增加了(约 94%)。测试中观察到三种不同类型的破裂。试验观察到,随着韦伯数字的增加,喷射柱机制的类型也发生了变化。研究还发现,断裂机制类型对射流轨迹的影响不大。此外,研究还证明动量比参数对射流运动方向具有决定性作用,而且随着动量比的增加,射流柱高度也会增加。最后,提出了在所有试验条件下的喷流飞行轨迹方程。
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引用次数: 0
Numerical and Experimental Buckling Analysis for Circular Plates 圆板的数值和实验屈曲分析
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-08-22 DOI: 10.1007/s40799-023-00667-9
H. Akbulut, M. F. Bingöl

This paper deals with the determination of numerical and experimental buckling loads for circular plates. In the study, plates made of isotropic material and laminated composites were taken into consideration. For the experimental part of the study, a buckling apparatus for circular plates (BACIP) was designed and manufactured to apply radial compression on plates simply supported along the outer edge, which was the most important aspect of the study. Experimental buckling loads were determined by connecting this apparatus to a tension machine. ANSYS software based on the Finite Element Method (FEM) and the analytical buckling load formula found in textbooks were also used for the determination of the numerical and analytical buckling loads. The effects of parameters such as plate thickness, number of layers, cutout sizes, and so on on critical buckling loads were investigated within the scope of the work. Comparisons of analytical, theoretical and experimental buckling loads were presented in both graphical and tabular form. The results of the experimental and theoretical buckling were found to be comparatively compatible.

本文论述了圆板屈曲载荷的数值和实验测定。在研究中,考虑了由各向同性材料和层压复合材料制成的板材。在研究的实验部分,设计并制造了一个圆板屈曲装置(BACIP),用于对沿外缘简单支撑的圆板施加径向压缩,这是研究的最重要方面。通过将该装置与拉伸机连接,确定了实验屈曲载荷。在确定数值和分析屈曲载荷时,还使用了基于有限元法(FEM)的 ANSYS 软件和教科书中的屈曲载荷分析公式。在工作范围内研究了板厚、层数、切口尺寸等参数对临界屈曲载荷的影响。分析、理论和实验屈曲载荷的比较均以图表形式呈现。实验和理论屈曲结果相对一致。
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引用次数: 0
Frequency Based Substructuring and Coupling Enhancement Using Estimated Rotational Frequency Response Functions 使用估计的旋转频率响应函数进行基于频率的子结构和耦合增强
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.1007/s40799-023-00670-0
W.I.I.W.I. Mirza, A. Kyprianou, T. A.N. da Silva, M.N.A. Rani

Accurate estimation of rotational frequency response functions (FRFs) is an essential element of successful structural coupling. It is well known that the experimental estimation of structural excitations is very difficult with current technology. This paper proposes a scheme to improve the performance of the frequency-based substructuring (FBS) method by estimating unmeasured FRFs, including those corresponding to rotational degrees of freedom, from a set of experimentally determined translational FRFs. More specifically, the modal parameters extracted by modal analysis (EMA) from the experimentally determined FRFs are used for model updating, modal expansion and FRF synthesis. For this purpose, an approximate modelling approach is proposed, where a simplified and approximate finite element model (ASFE) is developed and updated to accurately reproduce the experimental responses. A modal expansion basis is then constructed from the ASFE to expand the mode shapes using the system equivalent reduction and expansion process (SEREP). FRF synthesis is then used to derive unmeasured translational and rotational FRFs. The synthesised FRFs within the frequency range of interest agree well with the experimental FRFs. The synthesised full FRF matrix is then used with the FBS method to derive the response model for the coupled structure in a bottom-up modelling approach.

准确估算旋转频率响应函数(FRF)是成功实现结构耦合的关键因素。众所周知,目前的技术很难对结构激励进行实验估算。本文提出了一种改进基于频率的子结构(FBS)方法性能的方案,即从一组实验确定的平移频率响应函数中估算出未测量的频率响应函数,包括与旋转自由度相对应的频率响应函数。更具体地说,通过模态分析(EMA)从实验确定的 FRF 提取的模态参数用于模型更新、模态扩展和 FRF 合成。为此,提出了一种近似建模方法,即开发和更新一个简化的近似有限元模型(ASFE),以精确再现实验响应。然后根据 ASFE 构建模态扩展基础,利用系统等效缩减和扩展过程(SEREP)扩展模态振型。然后使用 FRF 合成来推导未测量的平移和旋转 FRF。在感兴趣的频率范围内,合成的 FRF 与实验 FRF 非常吻合。然后将合成的全 FRF 矩阵与 FBS 方法结合使用,以自下而上的建模方法推导出耦合结构的响应模型。
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引用次数: 0
Model Validation of Rigid Body Tilting of Deformed Spinning Discs with Spline-Guided Constraints 带花键引导约束的变形旋转盘刚体倾斜模型验证
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-07-20 DOI: 10.1007/s40799-023-00657-x
J. Xue, B. Ma, M. Chen, L. Yu, L. Zheng

This paper analyzes the rigid body tilting of the spinning disc with a spline-guided boundary condition. Firstly, a comprehensive dynamic model of the flat disc is built to illustrate the general forces during rigid body tilting. On this basis, the tilting model of deformed discs is derived by introducing the shape function. Also, the model accounts for friction at the spline interface, constraints on the tilting angle, and the impact force experienced with the boundary during the tilting motion. A test rig is designed to evaluate the accuracy of the model, and the similarity between experimental and simulated signals is compared in both the time domain and frequency domain. The results show that the rotational speed increases the spectral amplitude associated with boundary impact, whereas disc deformation contributes to variations in the frequency bands of spectral peaks, resulting in the emergence of spectral peaks at higher frequencies.

本文分析了带有花键引导边界条件的旋转圆盘的刚体倾斜。首先,建立了平面圆盘的综合动态模型,以说明刚体倾斜过程中的一般力。在此基础上,通过引入形状函数推导出变形圆盘的倾斜模型。此外,该模型还考虑了花键接口处的摩擦力、倾斜角度的限制以及倾斜运动过程中与边界的冲击力。为了评估模型的准确性,设计了一个测试平台,并在时域和频域上比较了实验信号和模拟信号的相似性。结果表明,转速会增加与边界撞击相关的频谱振幅,而圆盘变形会导致频谱峰的频带发生变化,从而出现更高频率的频谱峰。
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引用次数: 0
Nine Point Bending Test Technique for Understanding of Sintered Silver Die Bonding Failure Mechanism 了解烧结银模粘结失效机理的九点弯曲测试技术
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-07-19 DOI: 10.1007/s40799-023-00664-y
K. Wakamoto, K. Fuji, T. Otsuka, K. Nakahara, T. Namazu

The Sintered silver (s–Ag) die degradation is commonly evaluated by thermal shocked test (TST), which evaluates the material’s durability against a heating/cooling cycle. Materials with different coefficient of thermal expansion (CTE) give rise to thermal out-of-plane deformation surrounding the bonding part, which deteriorates s–Ag die part by repeated thermal and mechanical stress during TST. For the safe and reliable design of s–Ag die toward long-term durability, the contribution of thermal and mechanical stresses to degradation should be understood separately. Clarify the overall s–Ag die degradation mechanism during TST compared to the new mechanical bending test that can apply out-of-plane deformation. The authors propose a new mechanical bending test technique, called the nine-point bending (NBT) test, which can provide out-of-plane deformation with a s–Ag die-attached specimen as TST like. By comparing NBT and TST, the degradation mechanism of the s–Ag die-attach element can be understood from both thermal and mechanical aspects. In scanning acoustic tomography (SAT) analysis, a similar degradation ratio between NBT and TST is obtained, which indicates that mechanical stress plays a significant role in deteriorating s–Ag die layer in TST. After 1000 cycles, however, cracking and s–Ag material aging coexist in TST only, destabilizing s–Ag die fracture. s–Ag main degradation cause in TST is clarified with mechanical stress by comparing NBT. In addition, thermally material aging destabilized the s–Ag degradation during TST.

烧结银(s-Ag)模具降解通常通过热冲击试验(TST)进行评估,该试验评估材料在加热/冷却循环中的耐久性。具有不同热膨胀系数(CTE)的材料会导致接合部分周围产生热平面外变形,从而在 TST 期间通过反复的热应力和机械应力使 s-Ag 模具部分劣化。为了安全可靠地设计出具有长期耐久性的 s-Ag 模具,应分别了解热应力和机械应力对降解的影响。与可施加平面外变形的新型机械弯曲试验相比,澄清了 TST 期间 s-Ag 模具的整体降解机制。作者提出了一种新的机械弯曲测试技术,称为九点弯曲(NBT)测试,它能像 TST 一样使连接 s-Ag 模具的试样产生平面外变形。通过比较 NBT 和 TST,可以从热和机械两个方面了解 s-Ag 压铸件连接元件的降解机制。在扫描声断层扫描(SAT)分析中,NBT 和 TST 得到了相似的降解率,这表明在 TST 中,机械应力在 s-Ag 晶粒层的劣化中起了重要作用。但在 1000 次循环后,只有 TST 中开裂和 s-Ag 材料老化同时存在,从而破坏了 s-Ag 晶粒断裂的稳定性。此外,热材料老化破坏了 TST 期间 s-Ag 降解的稳定性。
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引用次数: 0
Locating Impacts Through Structural Vibrations Using the FEEL Algorithm Without a Known Input Force 在没有已知输入力的情况下使用 FEEL 算法通过结构振动确定撞击位置
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-07-10 DOI: 10.1007/s40799-023-00662-0
B. T. Davis, Y. MejiaCruz

Floor vibration-based methods to track human activity are becoming popular for applications in healthcare monitoring, security, and occupant detection. Popular techniques such as time of arrival (TOA) methods face wave dispersion and multiple-path fading challenges for localization. Data-driven methodologies such as the FEEL Algorithm rely exclusively on the system dynamic properties, an advantage over other methods. However, FEEL’s calibration process requires recording force input to the structure, which can become labor-intensive and time-consuming for applications that require a high localization accuracy and does not require force estimates. An alternative approach is proposed to use the system’s acceleration response exclusively, creating an output-to-output transfer function. This modification was tested against the 3575 impact Human-Induced Vibration Benchmark dataset containing seven impact types across five locations, the same dataset FEEL was originally developed with. The results demonstrated the acceleration-calibrated FEEL effectiveness with 99.9% localization accuracy compared to force-calibrated FEEL’s accuracy of 96.4%.

基于地面振动的人类活动跟踪方法在医疗监控、安防和住户检测等领域的应用正变得越来越流行。到达时间(TOA)方法等流行技术在定位时面临波散和多路径衰减的挑战。数据驱动方法(如 FEEL 算法)完全依赖于系统动态特性,这是其他方法无法比拟的优势。然而,FEEL 的校准过程需要记录输入到结构中的力,这对于要求高定位精度且不需要力估算的应用来说,可能会耗费大量人力和时间。建议采用另一种方法,即完全使用系统的加速度响应,创建输出到输出的传递函数。这一修改针对 3575 次撞击的人类诱发振动基准数据集进行了测试,该数据集包含五个地点的七种撞击类型,与 FEEL 最初开发时使用的数据集相同。结果表明,加速度校准 FEEL 的定位精度为 99.9%,而力校准 FEEL 的定位精度为 96.4%。
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引用次数: 0
Experimental Study of Helical Milling Carbon Fiber Reinforced Plastics by Variable Parameters 利用可变参数螺旋铣削碳纤维增强塑料的实验研究
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-07-08 DOI: 10.1007/s40799-023-00665-x
A. Jiao, Y. Zhang, J. Zhang, J. Li

In order to significantly reduce the defects of hole-making on Carbon Fiber Reinforced Plastics (CFRP), a scheme on the variable parameter helical milling experiments was carried out. First, the helical milling process was analyzed. Second, using the response surface methodology (RSM) in the experiments, the max exit tear value, aperture diameter and surface roughness Ra at the intermediate area were analyzed and the optimum combination of parameters was obtained: spindle speed 8962 r/min, helical speed 60 r/min, and pitch 0.207 mm at the hole entry and exit areas; spindle speed 6242 r/min, helical speed 87 r/min, and pitch 0.205 mm at the hole intermediate area. Last, the effect of milling direction on hole-making was obtained: up milling at the hole entry and exit areas and down milling at the hole intermediate area. The superiority of variable parameter helical milling experiment was verified: there were fewer defects such as burrs and tears at hole entry and exit areas; and the surface roughness Ra was 6.39% lower, the aperture deviation was from + 0.011 mm to -0.007 mm at the hole intermediate area. Therefore, the quality of hole-making by the variable parameter helical milling scheme was significantly improved.

为了大幅减少碳纤维增强塑料(CFRP)上的制孔缺陷,我们开展了一项变参数螺旋铣削实验方案。首先,分析了螺旋铣削工艺。其次,在实验中使用响应面方法(RSM)分析了最大出口撕裂值、孔径和中间区域表面粗糙度 Ra,并得出了最佳参数组合:主轴转速 8962 r/min,螺旋转速 60 r/min,孔入口和出口区域间距 0.207 mm;主轴转速 6242 r/min,螺旋转速 87 r/min,孔中间区域间距 0.205 mm。最后,研究了铣削方向对制孔的影响:孔入口和出口区域为上铣削,孔中间区域为下铣削。变参数螺旋铣削实验的优越性得到了验证:孔入口和出口区域的毛刺和撕裂等缺陷较少;表面粗糙度 Ra 降低了 6.39%,孔中间区域的孔径偏差从 + 0.011 mm 到 -0.007 mm。因此,可变参数螺旋铣削方案的制孔质量明显提高。
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引用次数: 0
On the Cover: Modeling and Experimental Verification of Torsional Deformation Constitutive Model of Tread Rubber Based on Digital Image Correlation 封面上:基于数字图像相关的胎面橡胶扭转变形本构模型建模与实验验证
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-07-08 DOI: 10.1007/s40799-023-00666-w
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引用次数: 0
In-Situ Magnetic Barkhausen Noise Measurements to Identify Elastic-Plastic Deformation and Failure in Different Steels 通过原位磁性巴克豪森噪声测量确定不同钢材的弹塑性变形和破坏情况
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-06-29 DOI: 10.1007/s40799-023-00663-z
J. Chai, Z. Shen, J. Zhong, B. Xu, Z. Zhang, X. Zhang, J. Shen

Plastic processing operations of ferromagnetic materials may cause significant mechanical stress, which has a strong impact on its final magnetic behavior. In this paper, the magneto-mechanical correlations between the stress-strain behavior and magnetic Barkhausen noise emission in three typical steels subjected to uniaxial tension were studied comparatively, the tensile damage and fracture morphology of each sample was identified by magnetic measurements and scanning electron microscopy. The results show that the characteristics values of Barkhausen noise envelope can be approximated by a parabolic function of the carbon content experimentally and theoretically. In the elastic region, the Barkhausen noise response exhibits progressive growth with increasing strain, and reaches saturation at a critical point for the stress-induced magnetic anisotropy. However, once plastic deformation occurs, the Barkhausen noise signal intensity appears a downward trend until specimen failure, because the increasing dislocation tangles further hinder the domain wall motion. According to the mapping of Barkhausen noise eigenvalues, the location of tensile cracking is determined with a very satisfactory agreement. This indicates that the magnetic Barkhausen noise technique can be used for the nondestructive quantitative evaluation of elastoplastic deformation and failure location of ferromagnetic products.

铁磁材料的塑性加工操作可能会产生巨大的机械应力,这对其最终的磁性能有很大影响。本文比较研究了三种典型钢材在承受单轴拉伸时的应力-应变行为和磁性巴克豪森噪声发射之间的磁力学相关性,并通过磁性测量和扫描电子显微镜确定了每个样品的拉伸损伤和断裂形态。结果表明,巴尔豪森噪声包络的特征值在实验和理论上都可以用碳含量的抛物线函数来近似表示。在弹性区域,巴克豪森噪声响应随着应变的增加而逐渐增强,并在应力诱导磁各向异性的临界点达到饱和。然而,一旦发生塑性变形,巴尔豪森噪声信号强度就会出现下降趋势,直至试样失效,因为不断增加的位错缠结会进一步阻碍畴壁运动。根据巴尔豪森噪声特征值的映射,拉伸开裂位置的确定非常令人满意。这表明磁性巴尔豪森噪声技术可用于铁磁产品弹塑性变形和失效位置的无损定量评估。
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引用次数: 0
Double Stage Friction Stir Spot Extrusion Welding: a Novel Manufacturing Technique for Joining Sheets 双层摩擦搅拌点挤压焊接:一种用于连接板材的新型制造技术
IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-06-26 DOI: 10.1007/s40799-023-00660-2
I.T. Abdullah, M.K. Mejbel, B.M.A. Al-bhadle

A Novel Technique is proposed in this investigation called Double Stage Friction Stir Spot Extrusion Welding (DSFSSEW). It is carried out in two stages by using a pin-shoulder tool in step 1 and a pin-less tool in step 2 to investigate the joint strength of the AA1050 sheet. The advantage of this new double-stage FSSEW technique compared to the classical FSSW led to the elimination of the keyhole, which is an intrinsic flaw of the Friction Stir Spot Welding (FSSW) process resulting in higher mechanical joint properties. The impact of the plunge depth and tool revolving speed on the characteristics of the bond was investigated. The height of the extruded aluminium was increased by increasing the tool rotation speed and the plunging depth which was the effective variable. The joint strength was increased in step 2. The two sheets are bonding together at a line of the interface by a mechanical interlock formed by a continuous metal flow of aluminium extrusion that is free of flaws. There were two mechanisms of failure in the studied samples: cleavage of the aluminium metal at the tool trace and shearing of the extruded aluminium, respectively. The suggested method is novel and has a great potential for future investigation, this work might pave the way for studies of welding with additional alloys, both similar and dissimilar to those already studied.

本研究提出了一种名为双阶段摩擦搅拌点挤压焊接(DSFSSEW)的新技术。它分两个阶段进行,第一步使用针肩工具,第二步使用无针工具,以研究 AA1050 板材的连接强度。与传统的 FSSW 相比,这种新型双阶段 FSSEW 技术的优势在于消除了键孔,而键孔是摩擦点焊 (FSSW) 工艺的固有缺陷,从而提高了接头的机械性能。研究了切入深度和工具旋转速度对接合特性的影响。通过提高工具旋转速度和有效变量--切入深度,挤压铝的高度得以增加。在步骤 2 中,接合强度得到了提高。两片铝板通过无缺陷的连续铝挤压金属流形成的机械互锁在界面的一条线上粘合在一起。所研究的样品有两种失效机制:分别是工具痕迹处的铝金属劈裂和挤压铝的剪切。所建议的方法很新颖,在未来的研究中具有很大的潜力,这项工作可能会为研究其他合金的焊接铺平道路,包括与已研究过的合金相似和不相似的合金。
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引用次数: 0
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