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On the Cover: Nine Point Bending Test Technique for Understanding of Sintered Silver Die Bonding Failure Mechanism 封面了解烧结银模粘结失效机理的九点弯曲测试技术
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-26 DOI: 10.1007/s40799-024-00711-2
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引用次数: 0
Study on Velocity Distribution on Cross-Section Flow of T-Shunt T-Shunt 横截面流动速度分布研究
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-23 DOI: 10.1007/s40799-024-00709-w
L. Fang, Q. Gao, C. Zhou, B. Han, B. Ge
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引用次数: 0
Path-Integrated X-Ray Digital Image Correlation using Synthetic Reference Images 使用合成参考图像的路径集成 X 射线数字图像相关性
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-12 DOI: 10.1007/s40799-024-00707-y
S. S. Fayad, E.M.C. Jones, C. Winters

X-rays can provide images when an object is visibly obstructed, allowing for motion measurements via x-ray digital image correlation (DIC). However, x-ray images are path-integrated and contain data for all objects between the source and detector. If multiple objects are present in the x-ray path, conventional DIC algorithms may fail to correlate the x-ray images. A new DIC algorithm called path-integrated (PI)-DIC addresses this issue by reformulating the matching criterion for DIC to account for multiple, independently-moving objects. PI-DIC requires a set of reference x-ray images of each independent object. However, due to experimental constraints, such reference images might not be obtainable from the experiment. This work focuses on the reliability of synthetically-generated reference images, in such cases. A simplified exemplar is used for demonstration purposes, consisting of two aluminum plates with tantalum x-ray DIC patterns undergoing independent rigid translations. Synthetic reference images based on the “as-designed” DIC patterns were generated. However, PI-DIC with the synthetic images suffered some biases due to manufacturing defects of the patterns. A systematic study of seven identified defect types found that an incorrect feature diameter was the most influential defect. Synthetic images were re-generated with the corrected feature diameter, and PI-DIC errors were improved by a factor of 3-4. Final biases ranged from 0.00-0.04 px, and standard uncertainties ranged from 0.06-0.11 px. In conclusion, PI-DIC accurately measured the independent displacement of two plates from a single series of path-integrated x-ray images using synthetically-generated reference images, and the methods and conclusions derived here can be extended to more generalized cases involving stereo PI-DIC for arbitrary specimen geometry and motion. This work thus extends the application space of x-ray imaging for full-field DIC measurements of multiple surfaces or objects in extreme environments where optical DIC is not possible.

当物体受到明显遮挡时,X 射线可以提供图像,从而可以通过 X 射线数字图像相关(DIC)进行运动测量。然而,X 射线图像是路径整合的,包含光源和探测器之间所有物体的数据。如果 X 射线路径中存在多个物体,传统的 DIC 算法可能无法关联 X 射线图像。一种名为路径积分(PI)-DIC 的新型 DIC 算法通过重新制定 DIC 的匹配标准来考虑多个独立移动的物体,从而解决了这一问题。PI-DIC 需要每个独立物体的一组参考 X 射线图像。然而,由于实验的限制,这些参考图像可能无法从实验中获得。这项工作的重点是在这种情况下合成参考图像的可靠性。为了演示的目的,我们使用了一个简化的示例,它由两个带有钽 X 射线 DIC 图案的铝板组成,这两个铝板正在进行独立的刚性平移。根据 "设计 "的 DIC 图案生成合成参考图像。然而,由于图案的制造缺陷,使用合成图像的 PI-DIC 存在一些偏差。对七种已识别缺陷类型的系统研究发现,特征直径不正确是影响最大的缺陷。使用修正后的特征直径重新生成合成图像后,PI-DIC 误差提高了 3-4 倍。最终偏差范围为 0.00-0.04 px,标准不确定性范围为 0.06-0.11 px。总之,PI-DIC 利用合成生成的参考图像,从单个路径积分 X 射线图像系列中精确测量了两块板的独立位移,本文得出的方法和结论可扩展到涉及任意试样几何形状和运动的立体 PI-DIC 的更广泛情况。因此,这项工作扩展了 X 射线成像的应用空间,可在光学 DIC 无法实现的极端环境中对多个表面或物体进行全场 DIC 测量。
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引用次数: 0
Optimizing Metrological Efficiency: Comparative Analysis of Filtering Methods for 2D DIC 优化计量效率:二维 DIC 滤波方法比较分析
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-11 DOI: 10.1007/s40799-024-00708-x
T. Fourest

Digital Images Correlation (DIC) measures are widely used in order to calibrate models. It is very common for researchers to use filters on these measurements to improve the measurement resolution (decrease the noise level) before using them with various methodologies. However, the effects of these filters on the tradeoff between spatial resolution and measurement resolution are not fully understood. The objective of the study is to compare seven common denoising/filtering methods for 2D DIC with affine subset shape function, including image filters (Gaussian, Median), frequency filters (Lowpass Butterworth, Holoborodko), local polynomial fitting (Savitzky-Golay filter, cubic splines), and Finite Elements mapping. The proposed methodology to compare the enhancement of these methods is based on the star pattern test cases used in the DIC Challenge 2.0. Hence, this study aims to obtain a general comparison of the filtering methods as opposed to case-dependent approaches. To that end, firstly, the FOLKI-D DIC code is metrologically qualified using the DIC Challenge 2.0 methodology and test cases. Then, the filtering methods are applied to the displacements and strain maps computed with the FOLKI-D code for various DIC subset sizes and filter parameters. It is found that displacement and strain map enhancements vary significantly depending on the filter. Some methods show no improvement (or worsened tradeoff in the strain case), while others achieve similar resolution tradeoffs as DIC codes using quadratic subset shape functions. Finally, it is concluded that the filter choice significantly impacts results, with higher-order lowpass Butterworth, Savitzky-Golay, and Finite Elements mapping methods showing preference over others studied.

数字图像相关性(DIC)测量被广泛用于校准模型。研究人员通常会对这些测量结果使用滤波器,以提高测量分辨率(降低噪音水平),然后再将其用于各种方法。然而,这些滤波器对空间分辨率和测量分辨率之间权衡的影响尚未得到充分了解。本研究的目的是比较七种常见的去噪/滤波方法,用于具有仿射子集形状函数的二维 DIC,包括图像滤波器(高斯滤波器、中值滤波器)、频率滤波器(低通巴特沃斯滤波器、Holoborodko 滤波器)、局部多项式拟合(Savitzky-Golay 滤波器、立方样条)和有限元映射。为比较这些方法的增强效果而提出的方法是基于 DIC Challenge 2.0 中使用的星形模式测试案例。因此,本研究的目的是对滤波方法进行总体比较,而不是采用依赖于案例的方法。为此,首先使用 DIC Challenge 2.0 方法和测试案例对 FOLKI-D DIC 代码进行计量鉴定。然后,针对不同的 DIC 子集大小和滤波参数,将滤波方法应用于 FOLKI-D 代码计算的位移和应变图。结果发现,滤波方法不同,位移和应变图的增强效果也大不相同。一些方法没有任何改进(或在应变情况下折衷效果更差),而另一些方法则实现了与使用二次子集形状函数的 DIC 代码类似的分辨率折衷效果。最后,得出的结论是,滤波器的选择会对结果产生重大影响,高阶低通 Butterworth、Savitzky-Golay 和有限元映射方法比其他方法更有优势。
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引用次数: 0
Damage Evolution Model Considering Fatigue Failure Factor Under Multiaxial Non-Proportional Loading 考虑多轴非比例载荷下疲劳破坏因子的损伤演变模型
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-04-04 DOI: 10.1007/s40799-024-00706-z
Z. Ren, X. Qin, Q. Zhang, Y. Sun

The Chaudonneret model cannot fully and effectively characterize the linear correlation between the strain energy density release rate and the number of cycles in the damage evolution stage of low carbon alloy steels under multiaxial non-proportional loading. In order to solve this problem, the fatigue failure process of Q355B is captured by digital image correlation technology, and the factors affecting fatigue failure under multiaxial loading are analyzed in combination with fracture morphology characteristics. Based on the concept of critical plane, a new stress combination form is introduced to reflect the failure factors, and the corresponding damage evolution model is proposed. The model considers the interaction between different stresses and can describe the damage evolution law under non-proportional loading. Compared with different types of life prediction models, the distribution range of life prediction results of the improved model under multiaxial non-proportional loading has a good correlation with the experimental values.

Chaudonneret模型无法全面有效地表征多轴非比例加载下低碳合金钢损伤演化阶段应变能密度释放率与循环次数之间的线性相关关系。为了解决这一问题,利用数字图像相关技术捕捉了 Q355B 的疲劳破坏过程,并结合断口形貌特征分析了多轴加载下疲劳破坏的影响因素。在临界面概念的基础上,引入了新的应力组合形式来反映失效因素,并提出了相应的损伤演化模型。该模型考虑了不同应力之间的相互作用,能够描述非比例加载下的损伤演化规律。与不同类型的寿命预测模型相比,改进模型在多轴非比例加载下的寿命预测结果分布范围与实验值具有良好的相关性。
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引用次数: 0
On the Cover: High‑Order Time‑Domain DIC Algorithm Based on a Nonlinear Optical Flow Equation 封面:基于非线性光流方程的高阶时域 DIC 算法基于非线性光流方程的高阶时域 DIC 算法
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-03-04 DOI: 10.1007/s40799-024-00705-0
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引用次数: 0
An Experimental Study on the Dependency of Thermal Resistance of Additively Manufactured Micro-Channel Heat Sinks on Channel Cross-Sections 关于增材制造微通道散热器热阻与通道横截面关系的实验研究
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.1007/s40799-024-00703-2
A.N. Kivanani, S. Khalilpourazary, F. Mobadersani

Cooling by micro-channel heat sink transfers excess heat flux in electrical devices and increases their functional capacity, reliability, and life span. In this paper, AlSi10Mg powders were employed to create four micro-channel heat sinks with cross-sections including square, rectangle, circle, and ellipse with an additive manufacturing method. To investigate the impact of micro-channel heat sink cross-sectional geometry on thermal resistance, Taguchi’s L25 orthogonal array was utilized. Reynolds number and electric power were selected to be the input parameters. The experimental tests were conducted using an experimental setup and distilled water as the working fluid in the laminar flow regime. The results obtained from the experimental tests indicated that in the range of electric power from 4 to 12 W and Reynolds numbers of 50, 100, 150, 200, and 250, the micro-channel heat sink with a square cross-section exhibits the highest heat transfer performance. Finally, an analysis of variance was conducted to study the impact of the Reynolds number and electric power factors on thermal resistance. The findings revealed the significant effect of electric power on thermal resistance in micro-channel heat sinks compared to the Reynolds number in the laminar regime. Additionally, a comparison was made with other available results.

利用微通道散热器冷却可转移电子设备中的多余热通量,提高其功能容量、可靠性和使用寿命。本文采用增材制造方法,用 AlSi10Mg 粉末制造了四种微通道散热器,其横截面包括正方形、矩形、圆形和椭圆形。为研究微通道散热器横截面几何形状对热阻的影响,采用了田口 L25 正交阵列。输入参数为雷诺数和电功率。实验测试使用实验装置和层流状态下的蒸馏水作为工作流体。实验结果表明,在 4 到 12 W 的电功率和 50、100、150、200 和 250 的雷诺数范围内,方形截面的微通道散热器具有最高的传热性能。最后,对雷诺数和电功率因素对热阻的影响进行了方差分析。研究结果表明,在层流状态下,与雷诺数相比,电功率对微通道散热器热阻的影响更大。此外,还与其他现有结果进行了比较。
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引用次数: 0
Integration of Discrete Wavelet and Fast Fourier Transforms for Quadcopter Fault Diagnosis 集成离散小波和快速傅里叶变换用于四旋翼飞行器故障诊断
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-02-21 DOI: 10.1007/s40799-024-00702-3
A. A. Jaber, L. A. Al-Haddad

Due to the extensive use of Unmanned Aerial Vehicles (UAVs) and the co-evolution of current technology, a key introduction to fault detection has arisen in recent studies in order to prevent unfortunate consequences. In this study, vibration-based signals from a commercially available innovative quadcopter flying in hover mode are collected using a vibration accelerometer, a data acquisition device, and a laptop. An ADXL335 accelerometer is fixed on the center of the drone where the centerlines of the four blades intersect. The superposition of numerous vibration arrangements over identical spectra hinders the ability to analyze the spectral data in the manner required to locate any framework's discrete vibration. This work presents a technique for separating a synthesized vibration signal towards discrete vibrations and other extraneous vibrations of a structure utilizing the Discrete Wavelet Transform (DWT) integrated with the Fast Fourier Transform (FFT). The research article findings in this study demonstrate the reliability and applicability of specific categories of discrete vibrations that are sorted out during the structural change evaluation to develop the best feasible strategy for removing the undesired and unanticipated vibration components and noise. The methodology demonstrated in this paper has the potential for practical application to multirotor UAVs in general.

由于无人驾驶飞行器(UAV)的广泛使用和当前技术的共同发展,在最近的研究中出现了对故障检测的关键介绍,以防止不幸后果的发生。在本研究中,使用振动加速度计、数据采集设备和笔记本电脑收集了在悬停模式下飞行的市售创新型四旋翼飞行器的振动信号。一个 ADXL335 加速计固定在无人机的中心,即四个桨叶的中心线相交处。相同频谱上众多振动排列的叠加妨碍了以定位任何框架离散振动所需的方式分析频谱数据的能力。本研究提出了一种利用离散小波变换 (DWT) 与快速傅立叶变换 (FFT) 相结合的技术,将合成振动信号与结构的离散振动和其他无关振动分离开来。本文的研究成果证明了在结构变化评估过程中对特定类别的离散振动进行分类的可靠性和适用性,从而制定出消除不期望和未预期振动成分及噪声的最佳可行策略。本文所展示的方法具有实际应用于一般多旋翼无人机的潜力。
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引用次数: 0
Parametrisation of Uniform Deformation in Ductile Metals Using Digital Image Correlation Technology 利用数字图像相关技术对韧性金属的均匀变形进行参数化分析
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-02-17 DOI: 10.1007/s40799-024-00704-1
J. Tabin, A. Brodecki

This paper presents a novel measurement method that aims to qualitatively and quantitatively assess uniform deformation during displacement- and force-controlled tensile tests of ductile metals. The method utilizes digital image correlation technology to record the strain distribution during tensile testing, followed by the calculation of the floating root mean square (RMS) value of the strain amplitude along the specimen axis. By implementing this approach, the RMS-based profiles of strain amplitude are identified in different metals and alloys, including austenitic stainless steels, structural steel, copper, and aluminium alloys. Moreover, the proposed method holds potential for predicting important deformation characteristics such as distribution of intensive plastic zones, necking effect, and delocalization effect. Thus, it establishes a link between macroscale and microscale during the analysis of plastic deformation behaviour. The effectiveness of the new method is compared with existing strain and strain-rate methods. The novel approach demonstrates promising advantages in the context of the identification of metal-forming parameters.

本文介绍了一种新型测量方法,旨在定性和定量评估韧性金属在位移和力控制拉伸试验过程中的均匀变形。该方法利用数字图像相关技术记录拉伸测试过程中的应变分布,然后计算沿试样轴线的应变振幅浮动均方根值。通过采用这种方法,可以确定不同金属和合金(包括奥氏体不锈钢、结构钢、铜和铝合金)基于均方根值的应变振幅曲线。此外,所提出的方法还具有预测重要变形特征的潜力,如密集塑性区的分布、缩颈效应和脱位效应。因此,在分析塑性变形行为时,它在宏观尺度和微观尺度之间建立了联系。新方法的有效性与现有的应变和应变率方法进行了比较。在确定金属成型参数方面,这种新方法显示出良好的优势。
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引用次数: 0
Test Setup for Investigating the Impact Behavior of Biaxially Prestressed Composite Laminates 用于研究双轴预应力复合材料层压板冲击行为的试验装置
IF 1.6 4区 工程技术 Q2 Engineering Pub Date : 2024-02-08 DOI: 10.1007/s40799-024-00701-4
C. Pongratz, J. Tix, J. Wolfrum, S. Gerke, I. Ehrlich, M. Brünig

Instrumented impact testing and compression-after-impact testing are important to adequately qualify material behavior and safely design composite structures. However, the stresses to which fiber-reinforced plastic components are typically subjected in practice are not considered in the impact test methods recommended in guidelines or standards. In this paper, a test setup for investigating the impact behavior of composite specimens under plane uniaxial and biaxial preloading is presented. For this purpose, a special test setup consisting of a biaxial testing machine and a specially designed drop-weight tower was developed. The design decisions were derived from existing guidelines and standards with the aim of inducing barely visible impact damage in laminated carbon fiber-reinforced plastic specimens. Several measurement systems have been integrated into the setup to allow comprehensive observation of the impact event and specimen behavior. A feasibility test was performed with biaxially prestressed carbon fiber-reinforced plastic specimens in comparison with unstressed reference tests. The compressive-tensile prestressing resulted in lower maximum contact forces, higher maximum deflections, higher residual deflections and a different damage pattern, which was investigated by light microscopic analysis. Finally, the functionality of the experimental setup is discussed, and the results seem to indicate that the test setup and parameters were properly chosen to investigate the effect of prestresses on the impacts behavior of composite structures, in particular for barely visible subsequent damages.

仪器冲击试验和冲击后压缩试验对于充分鉴定材料性能和安全设计复合材料结构非常重要。然而,指南或标准中推荐的冲击测试方法并未考虑纤维增强塑料部件在实际应用中通常会受到的应力。本文介绍了一种测试装置,用于研究复合材料试样在平面单轴和双轴预加载下的冲击行为。为此,开发了一种特殊的测试装置,包括一台双轴测试机和一个专门设计的落重塔。设计决策源于现有的指南和标准,目的是在层压碳纤维增强塑料试样中诱导几乎不可见的冲击损伤。该装置集成了多个测量系统,可对冲击事件和试样行为进行全面观察。双轴预应力碳纤维增强塑料试样进行了可行性试验,并与非应力参考试验进行了比较。压缩-拉伸预应力导致了较低的最大接触力、较高的最大挠度、较高的残余挠度和不同的损坏模式,并通过光学显微镜分析进行了研究。最后,对实验装置的功能进行了讨论,结果似乎表明,试验装置和参数的选择是正确的,可以研究预应力对复合材料结构冲击行为的影响,特别是对几乎不可见的后续损伤的影响。
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引用次数: 0
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Experimental Techniques
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