Soft cylindrical shell grippers consist of a rigid outer shell and a soft inner layer that inflates inward under internal pressure. This inflatable ring actuator mechanism enables the gripper to conform to and stably grasp objects, offering unique advantages in handling irregular shapes and compliant materials, and making these grippers promising candidates for soft robotic manipulation. However, upon inflation, their soft inner walls often undergo a sequence of buckling instabilities—from wrinkling to creasing and more complex post-buckling behaviors. Due to the stochastic nature of these buckling instabilities, the resulting deformation patterns—such as the number, positions, and deflections of creases—vary unpredictably, leading to inconsistencies in gripper performance. This study investigates the factors governing the buckling instabilities of soft cylindrical shell grippers and proposes strategies for their stabilization. Through theoretical analysis and finite element (FE) simulations, we establish the relationship between geometric parameters and the predicted buckling instabilities. To control the instability morphology, we introduce evenly distributed geometric imperfections and implement a material training process to mitigate non-uniform deformation by leveraging the Mullins effect. We demonstrate that these combined strategies significantly improve grasping performance, including increased contact area, enhanced self-centering, and improved repeatability. Finally, we validate the gripper’s effectiveness in real-world scenarios through on-arm pick-and-place experiments. This work provides a framework for designing soft cylindrical shell grippers with greater reliability, while maintaining simplicity in fabrication.
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