This study investigates the synthesis and characterization of recycled nylon (r-Nylon)-based nanofiber membranes incorporated with carbon black nanoparticles (CB NPs) and copper oxide nanoparticles (CuO NPs) for efficient ammonia gas adsorption. The primary objective of the study is to enhance adsorption performance by incorporating CB NPs and CuO NPs into r-Nylon nanofibers. The inclusion of CB NPs and CuO NPs increased the nanofiber diameter, with average diameters of 296.70 ± 39.69 nm for r-Nylon, 455.81 ± 115.65 nm for r-Nylon/CB, and 685.96 ± 165.96 nm for r-Nylon/CB/CuO, due to higher viscosity and slower solvent evaporation during electrospinning. X-ray diffraction (XRD) analysis showed a decrease in crystallinity: 61.10% for r-Nylon, 60.04% for r-Nylon/CB, and 49.53% for r-Nylon/CB/CuO, attributed to particle agglomeration. Fourier-transform infrared (FTIR) spectroscopy confirmed the successful incorporation of CB NPs and CuO NPs into the nylon matrix. Nanoparticles incorporation reduced porosity, while BET analysis revealed increased surface area due to nanoscale pore formation. Mechanical testing confirmed enhanced load-bearing capacity, supporting the membrane’s suitability for structurally demanding filtration applications. Adsorption tests revealed that the r-Nylon/CB/CuO composite achieved the highest initial ammonia removal efficiency (92.27%) and exhibited slower saturation, maintaining 60.60% removal efficiency at 30 min. In contrast, the r-Nylon/CB membrane maintained 62.91% efficiency after 30 min. Temperature-Programmed Desorption of Ammonia (TPD-NH₃) analysis highlighted that CuO NPs addition enhanced the acidity and active site density, improving the adsorption performance. These findings demonstrate that r-Nylon/CB/CuO nanofiber membranes hold strong potential for application in mitigating ammonia emissions from agricultural activities.
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