Pool boiling is extremely effective in dissipating high heat flux at relatively low surface superheat temperatures, making it a key focus in two-phase heat transfer research and valuable for numerous thermal management applications. In the current research, the pool boiling heat transfer performance of a multi-walled carbon nanotubes (MWCNTs) porous coated surface was investigated in deionized water at saturated and atmospheric pressure state. A two-step electrochemical deposition method involving high current density for a short period (coating phase) and low current density for longer period (bonding strength phase) was used to obtain the MWCNTs porous coating. The different wettability characteristics of the surface were prepared by varying the current density to explore the surface wettability effect on boiling performance. The MWCNTs surface showed a prior onset of nucleate boiling with a maximum reduction of 37.58% in comparison with the plain surface. The coated surfaces yielded a high heat flux at lower wall superheat than the bare copper surface. The critical heat flux of MWCNTs coated surface was much higher and thereby exhibited a greater safety margin by a maximum increase of 108.5%. The heat transfer coefficient of the MWCNTs surface surpassed the bare surface across entire heat flux, representing a maximum enhancement of 113.85%. An increase in current density during the coating phase increased the hydrogen bubble evolution, leading to a greater porosity. This increased porosity contributed to higher surface roughness and improved wettability, ultimately resulting in an increased nucleation sites density and bubble release frequency.
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