Pub Date : 2025-03-21DOI: 10.1186/s41205-025-00262-1
Sakshi Metkar, Bhagyashree Thakur, Dian Agustin Wahjuningrum, Ali A Assiry, Khalid Alshamrani, Sudhir Rama Varma, Ajinkya M Pawar, Mohmed Isaqali Karobari
Premature loss of primary teeth is a common occurrence in pediatric dentistry and often necessitates the use of space maintainers to prevent complications. Traditional space maintainers, such as band and loop space maintainers (BLSM), have been widely used, but are fabricated using conventional methods. With advancements in technology, three-dimensional (3D) printing has emerged as a promising alternative for fabricating dental appliances including space maintainers. This study aimed to evaluate and compare the fracture strengths of conventional band and loop space maintainers (C-BLSMs) fabricated using stainless steel with that of 3D printed BLSMs manufactured using additive manufacturing techniques. Fifteen C-BLSM and fifteen 3D printed BLSMs were fabricated and subjected to fracture-strength testing using a universal testing machine. The maximum occlusal bite force in the mixed dentition was determined based on established literature. Statistical analysis was performed to compare the mean fracture resistance between the two groups. The mean fracture resistance of the 3D printed BLSMs was significantly higher (308.53 N) than that of C-BLSMs (130.85 N). This difference was statistically significant (p < 0.05), highlighting the superior mechanical properties of 3D printed BLSMs. Three-dimensional printing technology offers significant advantages in terms of fracture strength compared with conventional fabrication methods for BLSMs.
{"title":"Conventional vs. 3D printed band and loop space maintainers: a fracture strength analysis.","authors":"Sakshi Metkar, Bhagyashree Thakur, Dian Agustin Wahjuningrum, Ali A Assiry, Khalid Alshamrani, Sudhir Rama Varma, Ajinkya M Pawar, Mohmed Isaqali Karobari","doi":"10.1186/s41205-025-00262-1","DOIUrl":"10.1186/s41205-025-00262-1","url":null,"abstract":"<p><p>Premature loss of primary teeth is a common occurrence in pediatric dentistry and often necessitates the use of space maintainers to prevent complications. Traditional space maintainers, such as band and loop space maintainers (BLSM), have been widely used, but are fabricated using conventional methods. With advancements in technology, three-dimensional (3D) printing has emerged as a promising alternative for fabricating dental appliances including space maintainers. This study aimed to evaluate and compare the fracture strengths of conventional band and loop space maintainers (C-BLSMs) fabricated using stainless steel with that of 3D printed BLSMs manufactured using additive manufacturing techniques. Fifteen C-BLSM and fifteen 3D printed BLSMs were fabricated and subjected to fracture-strength testing using a universal testing machine. The maximum occlusal bite force in the mixed dentition was determined based on established literature. Statistical analysis was performed to compare the mean fracture resistance between the two groups. The mean fracture resistance of the 3D printed BLSMs was significantly higher (308.53 N) than that of C-BLSMs (130.85 N). This difference was statistically significant (p < 0.05), highlighting the superior mechanical properties of 3D printed BLSMs. Three-dimensional printing technology offers significant advantages in terms of fracture strength compared with conventional fabrication methods for BLSMs.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"14"},"PeriodicalIF":3.2,"publicationDate":"2025-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11927368/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143675078","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-03-21DOI: 10.1186/s41205-025-00251-4
Alicia Pose-Díez-de-la-Lastra, Mónica García-Sevilla, Austin Tapp, Manuel Tousidonis, Juan-Vicente Darriba-Alles, Marius George Linguraru, Javier Pascau, Santiago Ochandiano
Background: Craniosynostosis is a congenital condition characterized by the premature fusion of cranial sutures, leading to potential complications such as abnormal skull growth, increased intracranial pressure, and cognitive delays. Traditionally, open cranial vault reconstruction (OCVR) has been used to treat this condition. However, it is highly subjective and greatly dependent on the surgeon's expertise, which can lead to residual deformities and the need for reoperation. Effective preoperative planning can greatly improve surgical outcomes, although the major challenge is accurately translating this plan into the clinical setting. Recently, augmented reality (AR) and 3D printing have emerged as promising technologies to facilitate this endeavor. In this work, we propose three alternatives, leveraging these technologies, to guide the precise repositioning of remodeled bone fragments in the patient.
Methods: The three guidance methods are AR on a tablet, AR with Microsoft HoloLens 2, and 3D-printed spacers. The accuracy of each method was assessed by measuring the deviation of each bone fragment from the virtual surgical plan (VSP) in a simulated environment using 3D-printed phantoms based on a 14-month-old boy with trigonocephaly. The same assessment was also performed during his actual surgery.
Results: All three guidance methods demonstrated similar levels of accuracy, with mean placement errors below 1 mm in all cases. The AR systems allowed for real-time adjustments, enhancing precision. Statistical analysis showed no significant differences in error rates between the different methods or attempts.
Conclusions: Integrating AR and 3D printing into craniosynostosis surgery holds great potential for improving OCVR. While 3D-printed spacers are useful when digital technologies are unavailable, AR-based methods provide more comprehensive guidance. Nevertheless, our study suggests that the choice may depend more on the specific clinical context, user-specific skills, and available resources rather than on a clear superiority of one method over the others.
{"title":"Microsoft HoloLens 2 vs. tablet-based augmented reality and 3D printing for fronto-orbital reconstruction of craniosynostosis: a case study.","authors":"Alicia Pose-Díez-de-la-Lastra, Mónica García-Sevilla, Austin Tapp, Manuel Tousidonis, Juan-Vicente Darriba-Alles, Marius George Linguraru, Javier Pascau, Santiago Ochandiano","doi":"10.1186/s41205-025-00251-4","DOIUrl":"10.1186/s41205-025-00251-4","url":null,"abstract":"<p><strong>Background: </strong>Craniosynostosis is a congenital condition characterized by the premature fusion of cranial sutures, leading to potential complications such as abnormal skull growth, increased intracranial pressure, and cognitive delays. Traditionally, open cranial vault reconstruction (OCVR) has been used to treat this condition. However, it is highly subjective and greatly dependent on the surgeon's expertise, which can lead to residual deformities and the need for reoperation. Effective preoperative planning can greatly improve surgical outcomes, although the major challenge is accurately translating this plan into the clinical setting. Recently, augmented reality (AR) and 3D printing have emerged as promising technologies to facilitate this endeavor. In this work, we propose three alternatives, leveraging these technologies, to guide the precise repositioning of remodeled bone fragments in the patient.</p><p><strong>Methods: </strong>The three guidance methods are AR on a tablet, AR with Microsoft HoloLens 2, and 3D-printed spacers. The accuracy of each method was assessed by measuring the deviation of each bone fragment from the virtual surgical plan (VSP) in a simulated environment using 3D-printed phantoms based on a 14-month-old boy with trigonocephaly. The same assessment was also performed during his actual surgery.</p><p><strong>Results: </strong>All three guidance methods demonstrated similar levels of accuracy, with mean placement errors below 1 mm in all cases. The AR systems allowed for real-time adjustments, enhancing precision. Statistical analysis showed no significant differences in error rates between the different methods or attempts.</p><p><strong>Conclusions: </strong>Integrating AR and 3D printing into craniosynostosis surgery holds great potential for improving OCVR. While 3D-printed spacers are useful when digital technologies are unavailable, AR-based methods provide more comprehensive guidance. Nevertheless, our study suggests that the choice may depend more on the specific clinical context, user-specific skills, and available resources rather than on a clear superiority of one method over the others.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"13"},"PeriodicalIF":3.2,"publicationDate":"2025-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11927182/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143675030","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-03-11DOI: 10.1186/s41205-025-00255-0
Michael G Kontakis, Marie Moulin, Brittmarie Andersson, Norein Norein, Ayan Samanta, Christina Stelzl, Adam Engberg, Anna Diez-Escudero, Johan Kreuger, Nils P Hailer
Background: Technological constraints limit 3D printing of collagen structures with complex trabecular shapes. However, the Freeform Reversible Embedding of Suspended Hydrogels (FRESH) method may allow for precise 3D printing of porous collagen scaffolds that carry the potential for repairing critical size bone defects.
Methods: Collagen type I scaffolds mimicking trabecular bone were fabricated through FRESH 3D printing and compared either with 2D collagen coatings or with 3D-printed polyethylene glycol diacrylate (PEGDA) scaffolds. The porosity of the printed scaffolds was visualized by confocal microscopy, the surface geometry of the scaffolds was investigated by scanning electron microscopy (SEM), and their mechanical properties were assessed with a rheometer. The osteoconductive properties of the different scaffolds were evaluated for up to four weeks by seeding and propagation of primary human osteoblasts (hOBs) or SaOS-2 cells. Intracellular alkaline phosphatase (ALP) and lactate dehydrogenase (LDH) activities were measured, and cells colonizing scaffolds were stained for osteocalcin (OCN).
Results: The FRESH technique enables printing of constructs at the millimetre scale using highly concentrated collagen, and the creation of stable trabecular structures that can support the growth osteogenic cells. FRESH-printed collagen scaffolds displayed an intricate and fibrous 3D network, as visualized by SEM, whereas the PEGDA scaffolds had a smooth surface. Amplitude sweep analyses revealed that the collagen scaffolds exhibited predominantly elastic behaviour, as indicated by higher storage modulus values relative to loss modulus values, while the degradation rate of collagen scaffolds was greater than PEGDA. The osteoconductive properties of collagen scaffolds were similar to those of PEGDA scaffolds but superior to 2D collagen, as verified by cell culture followed by analysis of ALP/LDH activity and OCN immunostaining.
Conclusions: Our findings suggest that FRESH-printed collagen scaffolds exhibit favourable mechanical, degradation and osteoconductive properties, potentially outperforming synthetic polymers such as PEGDA in bone tissue engineering applications.
{"title":"Trabecular-bone mimicking osteoconductive collagen scaffolds: an optimized 3D printing approach using freeform reversible embedding of suspended hydrogels.","authors":"Michael G Kontakis, Marie Moulin, Brittmarie Andersson, Norein Norein, Ayan Samanta, Christina Stelzl, Adam Engberg, Anna Diez-Escudero, Johan Kreuger, Nils P Hailer","doi":"10.1186/s41205-025-00255-0","DOIUrl":"10.1186/s41205-025-00255-0","url":null,"abstract":"<p><strong>Background: </strong>Technological constraints limit 3D printing of collagen structures with complex trabecular shapes. However, the Freeform Reversible Embedding of Suspended Hydrogels (FRESH) method may allow for precise 3D printing of porous collagen scaffolds that carry the potential for repairing critical size bone defects.</p><p><strong>Methods: </strong>Collagen type I scaffolds mimicking trabecular bone were fabricated through FRESH 3D printing and compared either with 2D collagen coatings or with 3D-printed polyethylene glycol diacrylate (PEGDA) scaffolds. The porosity of the printed scaffolds was visualized by confocal microscopy, the surface geometry of the scaffolds was investigated by scanning electron microscopy (SEM), and their mechanical properties were assessed with a rheometer. The osteoconductive properties of the different scaffolds were evaluated for up to four weeks by seeding and propagation of primary human osteoblasts (hOBs) or SaOS-2 cells. Intracellular alkaline phosphatase (ALP) and lactate dehydrogenase (LDH) activities were measured, and cells colonizing scaffolds were stained for osteocalcin (OCN).</p><p><strong>Results: </strong>The FRESH technique enables printing of constructs at the millimetre scale using highly concentrated collagen, and the creation of stable trabecular structures that can support the growth osteogenic cells. FRESH-printed collagen scaffolds displayed an intricate and fibrous 3D network, as visualized by SEM, whereas the PEGDA scaffolds had a smooth surface. Amplitude sweep analyses revealed that the collagen scaffolds exhibited predominantly elastic behaviour, as indicated by higher storage modulus values relative to loss modulus values, while the degradation rate of collagen scaffolds was greater than PEGDA. The osteoconductive properties of collagen scaffolds were similar to those of PEGDA scaffolds but superior to 2D collagen, as verified by cell culture followed by analysis of ALP/LDH activity and OCN immunostaining.</p><p><strong>Conclusions: </strong>Our findings suggest that FRESH-printed collagen scaffolds exhibit favourable mechanical, degradation and osteoconductive properties, potentially outperforming synthetic polymers such as PEGDA in bone tissue engineering applications.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"11"},"PeriodicalIF":3.2,"publicationDate":"2025-03-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11895158/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143598198","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-03-11DOI: 10.1186/s41205-025-00260-3
Ankit Nayak, Jane Jingya Pu, Xingna Yu, Yu-Xiong Su
Background: Computer-assisted surgery has transformed the approach to jaw resection and reconstruction in recent years. However, the extensive time and technical expertise needed for the planning and creation of patient-specific implants and guides have posed significant challenges for many surgeons in the field. This study introduces a novel algorithm designed to streamline the traditionally intricate and time-consuming Computer-Aided Design (CAD) process for developing patient-specific implants (PSIs).
Methods: The algorithm requires a three-dimensional (3D) model of the reconstructed part. A set of points is selected along the planned location of the plate by the surgeon, defining both the geometry and the positions of the screw holes. These points are then connected to create trace lines, followed by smoothing using cubic-spline data interpolation. Subsequently, a rectangle is swept along the trace line to form the skeleton of the PSI's surface model. Screw holes are incorporated into the surface model, which is then converted into 3D printable file format. Finite element analysis is conducted to evaluate the functionality of the designed PSI.
Results: Implant design time exhibits significant reductions with the proposed algorithm, which optimizes the model files for printing. Finite Element Analysis is successfully applied to demonstrate the stress levels in the implant plate, which are within safe limits for titanium 3D-printed implants.
Conclusions: This algorithm offers a faster, more efficient, and accurate alternative to traditional CAD methods, with the potential to revolutionize the field of patient-specific implant design. Furthermore, the study demonstrates the utility of a mechanistic model for correlating patient bite force with muscle forces in the literature.
{"title":"A novel algorithm for streamlined surgeon-dominated patient-specific implant design in computer-assisted jaw reconstruction.","authors":"Ankit Nayak, Jane Jingya Pu, Xingna Yu, Yu-Xiong Su","doi":"10.1186/s41205-025-00260-3","DOIUrl":"10.1186/s41205-025-00260-3","url":null,"abstract":"<p><strong>Background: </strong>Computer-assisted surgery has transformed the approach to jaw resection and reconstruction in recent years. However, the extensive time and technical expertise needed for the planning and creation of patient-specific implants and guides have posed significant challenges for many surgeons in the field. This study introduces a novel algorithm designed to streamline the traditionally intricate and time-consuming Computer-Aided Design (CAD) process for developing patient-specific implants (PSIs).</p><p><strong>Methods: </strong>The algorithm requires a three-dimensional (3D) model of the reconstructed part. A set of points is selected along the planned location of the plate by the surgeon, defining both the geometry and the positions of the screw holes. These points are then connected to create trace lines, followed by smoothing using cubic-spline data interpolation. Subsequently, a rectangle is swept along the trace line to form the skeleton of the PSI's surface model. Screw holes are incorporated into the surface model, which is then converted into 3D printable file format. Finite element analysis is conducted to evaluate the functionality of the designed PSI.</p><p><strong>Results: </strong>Implant design time exhibits significant reductions with the proposed algorithm, which optimizes the model files for printing. Finite Element Analysis is successfully applied to demonstrate the stress levels in the implant plate, which are within safe limits for titanium 3D-printed implants.</p><p><strong>Conclusions: </strong>This algorithm offers a faster, more efficient, and accurate alternative to traditional CAD methods, with the potential to revolutionize the field of patient-specific implant design. Furthermore, the study demonstrates the utility of a mechanistic model for correlating patient bite force with muscle forces in the literature.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"12"},"PeriodicalIF":3.2,"publicationDate":"2025-03-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11899632/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143607243","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-03-06DOI: 10.1186/s41205-025-00254-1
Tobias Ekman, Arthur Barakat, Einar Heiberg
Medical image segmentation is a critical component in a wide range of clinical applications, enabling the identification and delineation of anatomical structures. This study focuses on segmentation of anatomical structures for 3D printing, virtual surgery planning, and advanced visualization such as virtual or augmented reality. Manual segmentation methods are labor-intensive and can be subjective, leading to inter-observer variability. Machine learning algorithms, particularly deep learning models, have gained traction for automating the process and are now considered state-of-the-art. However, deep-learning methods typically demand large datasets for fine-tuning and powerful graphics cards, limiting their applicability in resource-constrained settings. In this paper we introduce a robust deep learning framework for 3D medical segmentation that achieves high performance across a range of medical segmentation tasks, even when trained on a small number of subjects. This approach overcomes the need for extensive data and heavy GPU resources, facilitating adoption within healthcare systems. The potential is exemplified through six different clinical applications involving orthopedics, orbital segmentation, mandible CT, cardiac CT, fetal MRI and lung CT. Notably, a small set of hyper-parameters and augmentation settings produced segmentations with an average Dice score of 92% (SD = ±0.06) across a diverse range of organs and tissues.
{"title":"Generalizable deep learning framework for 3D medical image segmentation using limited training data.","authors":"Tobias Ekman, Arthur Barakat, Einar Heiberg","doi":"10.1186/s41205-025-00254-1","DOIUrl":"10.1186/s41205-025-00254-1","url":null,"abstract":"<p><p>Medical image segmentation is a critical component in a wide range of clinical applications, enabling the identification and delineation of anatomical structures. This study focuses on segmentation of anatomical structures for 3D printing, virtual surgery planning, and advanced visualization such as virtual or augmented reality. Manual segmentation methods are labor-intensive and can be subjective, leading to inter-observer variability. Machine learning algorithms, particularly deep learning models, have gained traction for automating the process and are now considered state-of-the-art. However, deep-learning methods typically demand large datasets for fine-tuning and powerful graphics cards, limiting their applicability in resource-constrained settings. In this paper we introduce a robust deep learning framework for 3D medical segmentation that achieves high performance across a range of medical segmentation tasks, even when trained on a small number of subjects. This approach overcomes the need for extensive data and heavy GPU resources, facilitating adoption within healthcare systems. The potential is exemplified through six different clinical applications involving orthopedics, orbital segmentation, mandible CT, cardiac CT, fetal MRI and lung CT. Notably, a small set of hyper-parameters and augmentation settings produced segmentations with an average Dice score of 92% (SD = ±0.06) across a diverse range of organs and tissues.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"9"},"PeriodicalIF":3.2,"publicationDate":"2025-03-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11884210/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143569001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-03-06DOI: 10.1186/s41205-025-00259-w
Matthew D Marquardt, Nicholas Beemster, William Corcuera, Dylan T Beckler, Kyle VanKoevering, Megan Malara, Teri Snyder, Zachary C Thumser
Background: The maturation of 3D printing technologies has opened up a new space for patient advancements in healthcare from trainee education to patient specific medical devices. Point-of-care (POC) manufacturing, where model production is done on-site, includes multiple benefits such as enhanced communication, reduced lead time, and lower costs. However, the small scale of many POC manufacturing operations complicates their ability to establish quality assurance practices. This study presents a novel low-cost quality assurance protocol for POC 3D printing.
Methods: Four hundred specially designed quality assurance cubes were printed across four material jetting printers (J5 Medijet, Stratasys, Eden Prairie, Minnesota, USA) at two large medical centers. Three inner dimension and three outer dimension measurements as well as edge angles were measured for every cube by trained research personnel. The delta and absolute error was calculated for each cube and then compared across variables (axis, material, inner vs. outer dimension, swath and machine/site/personnel) using ANOVA analysis.
Results: Print axis and inner vs. outer dimension of the model produced statistically significant differences in error while there was no statistically significant difference in the error for material, print swath, or machine/site/personnel. For the print axes, the printers produced an average error of 26, 53, and 57 μm and the error at three sigma was found to be 100, 158, and 198 μm for the Z, R, and Theta axes, respectively.
Conclusion: This study demonstrates that this novel protocol is both feasible and reliable for quality assurance in POC 3D printing across multiple sites. This protocol offers an adaptable framework that allows users to tailor the QA process to their specific needs. Through the comprehensive method, users can measure and identify all relevant factors that might introduce error into their printed product and then follow the most critical aspects for their situation across every print. The QA cubes produced via this protocol can provide guidance on print quality and alert users to unsatisfactory machine operation which could cause prints to fall outside of engineering and clinical tolerances.
{"title":"Multi-Site evaluation of a novel point-of-care 3D printing quality assurance protocol for a material jetting 3D printer.","authors":"Matthew D Marquardt, Nicholas Beemster, William Corcuera, Dylan T Beckler, Kyle VanKoevering, Megan Malara, Teri Snyder, Zachary C Thumser","doi":"10.1186/s41205-025-00259-w","DOIUrl":"10.1186/s41205-025-00259-w","url":null,"abstract":"<p><strong>Background: </strong>The maturation of 3D printing technologies has opened up a new space for patient advancements in healthcare from trainee education to patient specific medical devices. Point-of-care (POC) manufacturing, where model production is done on-site, includes multiple benefits such as enhanced communication, reduced lead time, and lower costs. However, the small scale of many POC manufacturing operations complicates their ability to establish quality assurance practices. This study presents a novel low-cost quality assurance protocol for POC 3D printing.</p><p><strong>Methods: </strong>Four hundred specially designed quality assurance cubes were printed across four material jetting printers (J5 Medijet, Stratasys, Eden Prairie, Minnesota, USA) at two large medical centers. Three inner dimension and three outer dimension measurements as well as edge angles were measured for every cube by trained research personnel. The delta and absolute error was calculated for each cube and then compared across variables (axis, material, inner vs. outer dimension, swath and machine/site/personnel) using ANOVA analysis.</p><p><strong>Results: </strong>Print axis and inner vs. outer dimension of the model produced statistically significant differences in error while there was no statistically significant difference in the error for material, print swath, or machine/site/personnel. For the print axes, the printers produced an average error of 26, 53, and 57 μm and the error at three sigma was found to be 100, 158, and 198 μm for the Z, R, and Theta axes, respectively.</p><p><strong>Conclusion: </strong>This study demonstrates that this novel protocol is both feasible and reliable for quality assurance in POC 3D printing across multiple sites. This protocol offers an adaptable framework that allows users to tailor the QA process to their specific needs. Through the comprehensive method, users can measure and identify all relevant factors that might introduce error into their printed product and then follow the most critical aspects for their situation across every print. The QA cubes produced via this protocol can provide guidance on print quality and alert users to unsatisfactory machine operation which could cause prints to fall outside of engineering and clinical tolerances.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"10"},"PeriodicalIF":3.2,"publicationDate":"2025-03-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11883906/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143569005","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-02-28DOI: 10.1186/s41205-025-00258-x
Zongxian Zhao, Rundong Yao, Yuan Yao, Zongju Hu, Shu Zhu, Fusheng Wang
Background: Patients who undergo laparoscopic right hemicolectomy often have vascular anomalies, creating challenges for surgeons. Preoperative identification of vascular anomalies and intraoperative precise navigation can enhance surgical safety and reduce the difficulty of the procedure. Accordingly, this study aimed to explore and evaluate the application of three-dimensional (3D) reconstruction and printing technology in laparoscopic right hemicolectomy and its assistance in preoperative planning and intraoperative navigation.
Method: 11 3D-reconstructed images and printed models of right hemicolectomy vasculature were preoperatively created to assist in developing individualized surgical plans. Intraoperatively, essential vessels (gastrocolic trunk of Henle, GTH) were identified and located with the help of the 3D printed models. Additionally, 36 cases without the assistance of 3D printing were retrospectively collected for the control group. Statistical analysis was performed to evaluate the impact of the 3D printed models on surgery-related characteristics.
Results: The 3D-printed models accurately depicted anatomical structures, particularly the positions and adjacent relationships of essential vessels, including the superior mesenteric artery (SMA), superior mesenteric vein (SMV), GTH and related arterial/venous branches. The operation time was significantly lower in the 3D printing group (198.6 ± 8.8 min in 3D printing group vs. 230.7 ± 47.5 min in control group, P = 0.025).
Conclusions: In conclusion, this study represents a novel vascular 3D printed modelfor surgical planning and intraoperative navigation in laparoscopic right hemicolectomy. It underscores the potential clinical applications of 3D printing in this context. Preoperative identification of vascular anomalies and precise intraoperative navigation can feasibly reduce surgical difficulty and enhance safety.
背景:行腹腔镜右半结肠切除术的患者常出现血管异常,这给外科医生带来了挑战。术前血管异常的识别和术中精确导航可以提高手术安全性,降低手术难度。因此,本研究旨在探讨三维重建与打印技术在腹腔镜右半结肠切除术中的应用及其在术前规划和术中导航中的辅助作用。方法:术前建立11张右半结肠切除术血管三维重建图像及打印模型,协助制定个体化手术方案。术中,在3D打印模型的帮助下,识别和定位主要血管(Henle胃结肠干,GTH)。另外,回顾性收集36例无3D打印辅助的病例作为对照组。统计分析3D打印模型对手术相关特征的影响。结果:3d打印模型准确地描绘了解剖结构,特别是肠系膜上动脉(SMA)、肠系膜上静脉(SMV)、GTH和相关的动脉/静脉分支等重要血管的位置和邻近关系。3D打印组手术时间明显低于对照组(3D打印组为198.6±8.8 min,对照组为230.7±47.5 min, P = 0.025)。结论:本研究为腹腔镜右半结肠切除术的手术计划和术中导航提供了一种新的血管3D打印模型。它强调了3D打印在这种情况下的潜在临床应用。术前识别血管异常,术中精确导航,可切实降低手术难度,提高安全性。
{"title":"Clinical application of three-dimensional printing technology in laparoscopic right hemicolectomy for colon cancer: a pilot study and video demonstration.","authors":"Zongxian Zhao, Rundong Yao, Yuan Yao, Zongju Hu, Shu Zhu, Fusheng Wang","doi":"10.1186/s41205-025-00258-x","DOIUrl":"10.1186/s41205-025-00258-x","url":null,"abstract":"<p><strong>Background: </strong>Patients who undergo laparoscopic right hemicolectomy often have vascular anomalies, creating challenges for surgeons. Preoperative identification of vascular anomalies and intraoperative precise navigation can enhance surgical safety and reduce the difficulty of the procedure. Accordingly, this study aimed to explore and evaluate the application of three-dimensional (3D) reconstruction and printing technology in laparoscopic right hemicolectomy and its assistance in preoperative planning and intraoperative navigation.</p><p><strong>Method: </strong>11 3D-reconstructed images and printed models of right hemicolectomy vasculature were preoperatively created to assist in developing individualized surgical plans. Intraoperatively, essential vessels (gastrocolic trunk of Henle, GTH) were identified and located with the help of the 3D printed models. Additionally, 36 cases without the assistance of 3D printing were retrospectively collected for the control group. Statistical analysis was performed to evaluate the impact of the 3D printed models on surgery-related characteristics.</p><p><strong>Results: </strong>The 3D-printed models accurately depicted anatomical structures, particularly the positions and adjacent relationships of essential vessels, including the superior mesenteric artery (SMA), superior mesenteric vein (SMV), GTH and related arterial/venous branches. The operation time was significantly lower in the 3D printing group (198.6 ± 8.8 min in 3D printing group vs. 230.7 ± 47.5 min in control group, P = 0.025).</p><p><strong>Conclusions: </strong>In conclusion, this study represents a novel vascular 3D printed modelfor surgical planning and intraoperative navigation in laparoscopic right hemicolectomy. It underscores the potential clinical applications of 3D printing in this context. Preoperative identification of vascular anomalies and precise intraoperative navigation can feasibly reduce surgical difficulty and enhance safety.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"8"},"PeriodicalIF":3.2,"publicationDate":"2025-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11869718/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143525291","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-02-26DOI: 10.1186/s41205-025-00256-z
Jingjing Zhang, Xiuying Liu, Yinye Huang, Liangyi Kong, Min Su, Zheng Hu
Background: The landscape of medical education is rapidly evolving, driven by advancements in technology. This evolution has ushered in a new era characterized by digitization, connectivity, and intelligence. In this era, traditional teaching methods are being augmented with innovative technologies such as virtual learning, artificial intelligence platforms, and access to cloud-based health platforms. One notable advancement is the integration of three-dimensional (3D) reconstructed models into medical education, particularly in fields like gynecological oncology.
Methods: This study introduces 3D reconstructed models based on real cervical cancer cases as a teaching tool for undergraduate gynecological oncology education. Participants were fourth-year Clinical Medicine students of Wuhan University, China. Using student identity document numbers for grouping, half were assigned to the control group (odd numbers) and the other half to the 3D reconstructed model teaching group (even numbers). All the students completed the pre-tests before receiving traditional teaching on cervical intraepithelial lesions and cervical cancer. The control group completed the post-tests after traditional teaching alone, while the 3D reconstructed model teaching group completed the post-tests after receiving the additional 3D reconstructed model teaching. Feedback on this innovative teaching tool was collected. The pre-tests and post-tests covered cervical intraepithelial lesions, cervical cancer and staging system, and female pelvic anatomy.
Results: This study includes 267 students, with 134 in the control group and 133 in the 3D reconstructed model teaching group. The pre-test scores of the three tests between the control group and the 3D reconstructed model teaching group showed no statistical difference (p > 0.05). Compared to the control group, the post-test scores of the 3D reconstructed model teaching group in theoretical knowledge of cervical intraepithelial lesions and cervical cancer, female pelvic anatomy and 2018 International Federation of Gynecology and Obstetrics staging system for cervical cancer increased significantly (p < 0.05). Feedback from students underscored the visual benefits and engaging nature of the models, with many expressing that the 3D models provided a clearer representation of cervical cancer and enhanced their learning experience.
Conclusion: The integration of 3D reconstructed models into medical education represents a promising approach to address the complexities of teaching intricate subjects in anatomy such as gynecological oncology. These models offer a more intuitive and thorough visualization of anatomical structures and pathological processes, fostering a hands-on and exploratory learning experience for students.
{"title":"3D reconstructed models based on real cervical cancer cases for undergraduate gynecological oncology education: a pre- and post-test study.","authors":"Jingjing Zhang, Xiuying Liu, Yinye Huang, Liangyi Kong, Min Su, Zheng Hu","doi":"10.1186/s41205-025-00256-z","DOIUrl":"10.1186/s41205-025-00256-z","url":null,"abstract":"<p><strong>Background: </strong>The landscape of medical education is rapidly evolving, driven by advancements in technology. This evolution has ushered in a new era characterized by digitization, connectivity, and intelligence. In this era, traditional teaching methods are being augmented with innovative technologies such as virtual learning, artificial intelligence platforms, and access to cloud-based health platforms. One notable advancement is the integration of three-dimensional (3D) reconstructed models into medical education, particularly in fields like gynecological oncology.</p><p><strong>Methods: </strong>This study introduces 3D reconstructed models based on real cervical cancer cases as a teaching tool for undergraduate gynecological oncology education. Participants were fourth-year Clinical Medicine students of Wuhan University, China. Using student identity document numbers for grouping, half were assigned to the control group (odd numbers) and the other half to the 3D reconstructed model teaching group (even numbers). All the students completed the pre-tests before receiving traditional teaching on cervical intraepithelial lesions and cervical cancer. The control group completed the post-tests after traditional teaching alone, while the 3D reconstructed model teaching group completed the post-tests after receiving the additional 3D reconstructed model teaching. Feedback on this innovative teaching tool was collected. The pre-tests and post-tests covered cervical intraepithelial lesions, cervical cancer and staging system, and female pelvic anatomy.</p><p><strong>Results: </strong>This study includes 267 students, with 134 in the control group and 133 in the 3D reconstructed model teaching group. The pre-test scores of the three tests between the control group and the 3D reconstructed model teaching group showed no statistical difference (p > 0.05). Compared to the control group, the post-test scores of the 3D reconstructed model teaching group in theoretical knowledge of cervical intraepithelial lesions and cervical cancer, female pelvic anatomy and 2018 International Federation of Gynecology and Obstetrics staging system for cervical cancer increased significantly (p < 0.05). Feedback from students underscored the visual benefits and engaging nature of the models, with many expressing that the 3D models provided a clearer representation of cervical cancer and enhanced their learning experience.</p><p><strong>Conclusion: </strong>The integration of 3D reconstructed models into medical education represents a promising approach to address the complexities of teaching intricate subjects in anatomy such as gynecological oncology. These models offer a more intuitive and thorough visualization of anatomical structures and pathological processes, fostering a hands-on and exploratory learning experience for students.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"7"},"PeriodicalIF":3.2,"publicationDate":"2025-02-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11863587/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143506402","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-02-19DOI: 10.1186/s41205-024-00215-0
Sophie C Eberlein, Silvan Hess, Samuel F Schaible, Frank M Klenke, Andreas Hecker
Background: Anterior cruciate ligament reconstruction (ACLR) failures are associated with misplacement of the bone tunnels in up to 88%. The aim of this study is to evaluate the feasibility and accuracy of ACL tunnel placement performed with 3D printed guides.
Methods: 3D models of the femur and tibia from ten porcine specimens were reconstructed using CT scans. ACL tunnel aiming guides were created and fitted to the proximal tibial and distal femoral metaphyseal cortices. Each guide comprised two sleeves to secure the guide to the bone using Kirschner wires and one sleeve for inserting the ACL tunnel guide wire. Guides were printed using a biomedically certified resin on the in-house 3D printer. They were fixed to the antero-medial tibia/distal-lateral femur with Kirschner wires and the ACL guide wire was inserted, then the guides were removed and the ACL guide wire was drilled over. Post-operative CT scans were obtained in order to compare the actual positions of the tunnel to the planned positions. Results are presented as medians and ranges since normal distribution could not be confirmed.
Result: Median deviations between preoperative plan and actual postoperative positon were 1.15 mm (0.7-3 mm) and 0.75 mm (0.3-2.8 mm) for femoral and tibial tunnels, respectively.
Conclusion: Good accuracy of ACL tunnel placement can be achieved using 3D printed guides. Applied to a clinical setting, this technique has the potential to significantly reduce complications due to misplacement of bone tunnels.
背景:高达88%的前交叉韧带重建(ACLR)失败与骨隧道错位有关。本研究的目的是评估使用3D打印导向器放置ACL隧道的可行性和准确性。方法:采用CT扫描重建10只猪的股骨和胫骨三维模型。创建ACL隧道瞄准导具并将其安装到胫骨近端和股骨远端干骺端皮质。每个导针包括两个套筒,用于用克氏针将导针固定在骨上,一个套筒用于插入ACL隧道导针。在内部3D打印机上使用生物医学认证的树脂打印指南。用克氏针将它们固定在胫骨前内侧/股骨远外侧,插入ACL导丝,然后取出导丝,钻穿ACL导丝。术后进行CT扫描以比较隧道的实际位置和计划位置。由于正态分布无法确定,因此结果以中位数和范围表示。结果:股骨和胫骨隧道的术前计划位置与术后实际位置的中位偏差分别为1.15 mm (0.7-3 mm)和0.75 mm (0.3-2.8 mm)。结论:使用3D打印支架可以获得良好的ACL隧道定位精度。应用于临床,该技术有可能显著减少由于骨隧道错位引起的并发症。
{"title":"ACL tunnel placement using 3D printed surgical guides - a porcine feasibility study.","authors":"Sophie C Eberlein, Silvan Hess, Samuel F Schaible, Frank M Klenke, Andreas Hecker","doi":"10.1186/s41205-024-00215-0","DOIUrl":"10.1186/s41205-024-00215-0","url":null,"abstract":"<p><strong>Background: </strong>Anterior cruciate ligament reconstruction (ACLR) failures are associated with misplacement of the bone tunnels in up to 88%. The aim of this study is to evaluate the feasibility and accuracy of ACL tunnel placement performed with 3D printed guides.</p><p><strong>Methods: </strong>3D models of the femur and tibia from ten porcine specimens were reconstructed using CT scans. ACL tunnel aiming guides were created and fitted to the proximal tibial and distal femoral metaphyseal cortices. Each guide comprised two sleeves to secure the guide to the bone using Kirschner wires and one sleeve for inserting the ACL tunnel guide wire. Guides were printed using a biomedically certified resin on the in-house 3D printer. They were fixed to the antero-medial tibia/distal-lateral femur with Kirschner wires and the ACL guide wire was inserted, then the guides were removed and the ACL guide wire was drilled over. Post-operative CT scans were obtained in order to compare the actual positions of the tunnel to the planned positions. Results are presented as medians and ranges since normal distribution could not be confirmed.</p><p><strong>Result: </strong>Median deviations between preoperative plan and actual postoperative positon were 1.15 mm (0.7-3 mm) and 0.75 mm (0.3-2.8 mm) for femoral and tibial tunnels, respectively.</p><p><strong>Conclusion: </strong>Good accuracy of ACL tunnel placement can be achieved using 3D printed guides. Applied to a clinical setting, this technique has the potential to significantly reduce complications due to misplacement of bone tunnels.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"6"},"PeriodicalIF":3.2,"publicationDate":"2025-02-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11837315/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143450958","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Objective: Bioprinting is a tissue engineering technique that is rapidly evolving to include complex clinical applications. However, there is limited evidence describing how far bioprinting has progressed past the pre-clinical stage. Thus, we conducted a scoping review to assess the landscape of clinical studies, including interventional and observational trials, involving bioprinting by charting trends in general characteristics, bioprinting application, and trial design.
Methods: The term "bioprint" and its variants were searched in five trial databases (ICTRP, ScanMedicine, CENTRAL, NIHCC, HCCTD) and two registries (ClinicalTrials.gov, PHRR) on 22 February 2024. This was followed by duplicate removal and dual independent review to finalize the inclusion list. We included trials published in or translated to English mentioning "bioprint" in their design, while we excluded those that did not adhere to our definition of bioprinting. Finally, data were charted and synthesized narratively.
Results: Of 36 total search records, 11 trials met the inclusion criteria. Registration dates ranged from 2016 to 2023, with China conducting the most trials globally. Four trials had published results, while the remaining were still in progress. Four interventional trials aimed to implant bioprinted tissues made with autologous cells, including blood vessels, trachea, external ear, and wound dressings. The other seven studies were interventional and observational trials aiming to bioprint autologous cell-laden in vitro models to study conditions such as cancer.
Conclusion: Bioprinting is still in the early stages of clinical research, with a focus on producing patient-specific tissues for cancer precision medicine and regenerative purposes. More standardized reporting of bioprinting-related information is needed to improve research transparency and replicability. As the body of evidence grows, our review may be used as a framework to monitor the clinical translation of bioprinting over the years.
{"title":"Assessing the landscape of clinical and observational trials involving bioprinting: a scoping review.","authors":"Yumi Briones, Beatrice Pascua, Narra Tiangco, Isabel Crisostomo, Samantha Casiguran, Roland Remenyi","doi":"10.1186/s41205-025-00253-2","DOIUrl":"10.1186/s41205-025-00253-2","url":null,"abstract":"<p><strong>Objective: </strong>Bioprinting is a tissue engineering technique that is rapidly evolving to include complex clinical applications. However, there is limited evidence describing how far bioprinting has progressed past the pre-clinical stage. Thus, we conducted a scoping review to assess the landscape of clinical studies, including interventional and observational trials, involving bioprinting by charting trends in general characteristics, bioprinting application, and trial design.</p><p><strong>Methods: </strong>The term \"bioprint\" and its variants were searched in five trial databases (ICTRP, ScanMedicine, CENTRAL, NIHCC, HCCTD) and two registries (ClinicalTrials.gov, PHRR) on 22 February 2024. This was followed by duplicate removal and dual independent review to finalize the inclusion list. We included trials published in or translated to English mentioning \"bioprint\" in their design, while we excluded those that did not adhere to our definition of bioprinting. Finally, data were charted and synthesized narratively.</p><p><strong>Results: </strong>Of 36 total search records, 11 trials met the inclusion criteria. Registration dates ranged from 2016 to 2023, with China conducting the most trials globally. Four trials had published results, while the remaining were still in progress. Four interventional trials aimed to implant bioprinted tissues made with autologous cells, including blood vessels, trachea, external ear, and wound dressings. The other seven studies were interventional and observational trials aiming to bioprint autologous cell-laden in vitro models to study conditions such as cancer.</p><p><strong>Conclusion: </strong>Bioprinting is still in the early stages of clinical research, with a focus on producing patient-specific tissues for cancer precision medicine and regenerative purposes. More standardized reporting of bioprinting-related information is needed to improve research transparency and replicability. As the body of evidence grows, our review may be used as a framework to monitor the clinical translation of bioprinting over the years.</p>","PeriodicalId":72036,"journal":{"name":"3D printing in medicine","volume":"11 1","pages":"5"},"PeriodicalIF":3.2,"publicationDate":"2025-02-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11834296/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143443003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}