Samson Dare Oguntuyi, Mandlenkosi G. R. Mahlobo, Femi J. Akinfolarin, Kasongo Nyembwe, Peter M. Mashinini, Peter Olubambi
Hybrid manufacturing techniques that merge selective laser melting (SLM) with conventional casting give opportunities for engineering aluminium parts with enhanced design flexibility and performance. This study uniquely evaluates the corrosion behavior and microstructural features of each section of a hybrid aluminium component—the SLM-built region and the cast substrate—individually, rather than treating the hybrid as a single entity. Electrochemical methods, comprising open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP), were applied to determine how each region responds to corrosive environments. Complementary X-ray diffraction (XRD) identified phase composition, while scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) examined surface morphology and grain structure before and after corrosion exposure. The findings revealed that regions with finer, more evenly dispersed grain structures tended to show lower corrosion current densities and more stable passivation, while areas with coarser grains were more vulnerable to localized corrosion, likely due to microstructural irregularities that compromised the protective oxide layer. Notably, one cast substrate region exhibited the highest corrosion resistance, with a corrosion rate of 0.0548 mm/year, followed by the SLM-built zones and the other cast substrate regions, which showed corrosion rates of 0.0976, 0.1635, and 0.1873 mm/year, respectively. These findings reveal the novelty of section-specific analysis, how each section of a hybrid aluminium structure behaves differently, hence providing insight for material design and optimization.
{"title":"Surface Evolution and Corrosion Response of SLM–Cast Hybrid Aluminium Alloys Before and After Electrochemical Exposure","authors":"Samson Dare Oguntuyi, Mandlenkosi G. R. Mahlobo, Femi J. Akinfolarin, Kasongo Nyembwe, Peter M. Mashinini, Peter Olubambi","doi":"10.1002/eng2.70581","DOIUrl":"https://doi.org/10.1002/eng2.70581","url":null,"abstract":"<p>Hybrid manufacturing techniques that merge selective laser melting (SLM) with conventional casting give opportunities for engineering aluminium parts with enhanced design flexibility and performance. This study uniquely evaluates the corrosion behavior and microstructural features of each section of a hybrid aluminium component—the SLM-built region and the cast substrate—individually, rather than treating the hybrid as a single entity. Electrochemical methods, comprising open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP), were applied to determine how each region responds to corrosive environments. Complementary X-ray diffraction (XRD) identified phase composition, while scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) examined surface morphology and grain structure before and after corrosion exposure. The findings revealed that regions with finer, more evenly dispersed grain structures tended to show lower corrosion current densities and more stable passivation, while areas with coarser grains were more vulnerable to localized corrosion, likely due to microstructural irregularities that compromised the protective oxide layer. Notably, one cast substrate region exhibited the highest corrosion resistance, with a corrosion rate of 0.0548 mm/year, followed by the SLM-built zones and the other cast substrate regions, which showed corrosion rates of 0.0976, 0.1635, and 0.1873 mm/year, respectively. These findings reveal the novelty of section-specific analysis, how each section of a hybrid aluminium structure behaves differently, hence providing insight for material design and optimization.</p>","PeriodicalId":72922,"journal":{"name":"Engineering reports : open access","volume":"8 1","pages":""},"PeriodicalIF":2.0,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/eng2.70581","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145831512","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The acoustic optimization of mufflers in marine propulsion systems requires rigorous evaluation of transmission loss (TL) prediction methodologies, yet engineers often face challenges in selecting appropriate computational tools balancing accuracy and efficiency. This tutorial review provides a systematic comparison of three dominant approaches—Transfer Matrix Method (TMM), Finite Element Method (FEM), and Transient Computational Fluid Dynamics (CFD)—through the lens of both theoretical foundations and industrial applications. Beginning with didactic expositions of their mathematical formulations (plane wave theory, 3D Helmholtz solvers, and flow-acoustic coupling), we establish standardized validation protocols using a canonical expansion chamber muffler case. Experimental measurements reveal distinct performance boundaries: TMM achieves rapid convergence (< 2 dB error below 2000 Hz) but neglects 3D wave effects; FEM maintains < 10% deviation up to 3500 Hz with 90% reduced computational cost versus CFD, while transient CFD captures broadband attenuation trends despite 10× higher resource demands. These findings deliver actionable workflows for muffler designers to strategically leverage TMM for conceptual screening, FEM for mid-frequency optimization, and experimental-correlated CFD for extreme flow conditions. The synthesis of theoretical rigor, numerical benchmarking, and marine-specific implementation guidelines establishes this work as a foundational reference for both academic researchers and industrial practitioners in propulsion system acoustics.
{"title":"Tutorial Overview: Numerical Synergy in Muffler Acoustic Design A Critical Comparison of TMM, FEM, and CFD Approaches for Transmission Loss Quantification","authors":"Bin Fang, Tong Wei, Yi Yang, Xintie Wang","doi":"10.1002/eng2.70547","DOIUrl":"https://doi.org/10.1002/eng2.70547","url":null,"abstract":"<p>The acoustic optimization of mufflers in marine propulsion systems requires rigorous evaluation of transmission loss (TL) prediction methodologies, yet engineers often face challenges in selecting appropriate computational tools balancing accuracy and efficiency. This tutorial review provides a systematic comparison of three dominant approaches—Transfer Matrix Method (TMM), Finite Element Method (FEM), and Transient Computational Fluid Dynamics (CFD)—through the lens of both theoretical foundations and industrial applications. Beginning with didactic expositions of their mathematical formulations (plane wave theory, 3D Helmholtz solvers, and flow-acoustic coupling), we establish standardized validation protocols using a canonical expansion chamber muffler case. Experimental measurements reveal distinct performance boundaries: TMM achieves rapid convergence (< 2 dB error below 2000 Hz) but neglects 3D wave effects; FEM maintains < 10% deviation up to 3500 Hz with 90% reduced computational cost versus CFD, while transient CFD captures broadband attenuation trends despite 10× higher resource demands. These findings deliver actionable workflows for muffler designers to strategically leverage TMM for conceptual screening, FEM for mid-frequency optimization, and experimental-correlated CFD for extreme flow conditions. The synthesis of theoretical rigor, numerical benchmarking, and marine-specific implementation guidelines establishes this work as a foundational reference for both academic researchers and industrial practitioners in propulsion system acoustics.</p>","PeriodicalId":72922,"journal":{"name":"Engineering reports : open access","volume":"8 1","pages":""},"PeriodicalIF":2.0,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/eng2.70547","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145842945","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mehdi Mohammadian Mehr, Hossein Farzin, Elaheh Mashhour
This paper introduces FG-LSTM-TA, a hybrid deep learning model that integrates feature-gated LSTM networks with a temporal attention mechanism for high-accuracy short-term residential load forecasting. The architecture combines selective feature gating, sequential temporal modeling, and attention-based context weighting to enhance learning efficiency and adaptivity. The model was evaluated using real-world 30-min interval electricity consumption data from Ahvaz, Iran, across four scenarios involving both individual and aggregated households. Experimental results demonstrate that FG-LSTM-TA consistently outperforms baseline models (LSTM and CNN) and advanced benchmarks (GRU, Transformer, and CNN-LSTM), achieving R2 scores up to 98%, lower training losses, and shorter computation times. Compared to other models, it maintains robust performance even in high-noise or low-amplitude environments. A compact sensitivity analysis further confirms the model's responsiveness to dominant temporal and weather-related features. These results establish FG-LSTM-TA as a scalable, efficient, and interpretable forecasting solution for smart grid applications such as demand-side control and energy optimization.
{"title":"Short-Term Residential Load Forecasting With FG-LSTM-TA: A Hybrid Deep Learning Approach Integrating Feature Gating and Temporal Attention for Enhanced Prediction Accuracy","authors":"Mehdi Mohammadian Mehr, Hossein Farzin, Elaheh Mashhour","doi":"10.1002/eng2.70570","DOIUrl":"https://doi.org/10.1002/eng2.70570","url":null,"abstract":"<p>This paper introduces FG-LSTM-TA, a hybrid deep learning model that integrates feature-gated LSTM networks with a temporal attention mechanism for high-accuracy short-term residential load forecasting. The architecture combines selective feature gating, sequential temporal modeling, and attention-based context weighting to enhance learning efficiency and adaptivity. The model was evaluated using real-world 30-min interval electricity consumption data from Ahvaz, Iran, across four scenarios involving both individual and aggregated households. Experimental results demonstrate that FG-LSTM-TA consistently outperforms baseline models (LSTM and CNN) and advanced benchmarks (GRU, Transformer, and CNN-LSTM), achieving <i>R</i><sup>2</sup> scores up to 98%, lower training losses, and shorter computation times. Compared to other models, it maintains robust performance even in high-noise or low-amplitude environments. A compact sensitivity analysis further confirms the model's responsiveness to dominant temporal and weather-related features. These results establish FG-LSTM-TA as a scalable, efficient, and interpretable forecasting solution for smart grid applications such as demand-side control and energy optimization.</p>","PeriodicalId":72922,"journal":{"name":"Engineering reports : open access","volume":"8 1","pages":""},"PeriodicalIF":2.0,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/eng2.70570","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145842947","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The shear parameters at rock–concrete interfaces are key technical indicators for rock-based structures and are of great significance to the antisliding stability of such constructions. Through in situ shear tests and multidimensional mechanistic experiments, this study investigates the effects of different rubber powder dosages on the shear behavior between concrete and rock foundations and reveals the mechanism by which rubber powder enhances the antisliding stability of rock–concrete interfaces. The results show that when the rubber powder dosage is 20 and 30 kg/m3, the shear friction coefficient increases to 1.46 and 1.63 times that of the reference group, corresponding to an improvement of 53.4%–58.0% in antisliding friction. Rubber powder imparts strain-hardening characteristics to concrete; the fracture initiation toughness of rubberized concrete is 1.17 times that of ordinary concrete, and the instability toughness is 1.24 times, indicating higher fracture energy. In addition, the base reaction distribution of rubberized concrete helps reduce stress concentration at specimen edges. By redistributing internal stresses and mitigating stress concentration, rubber powder enhances the antisliding stability of rock–concrete interfaces, providing a new approach for improving the stability of rock-based engineering structures.
{"title":"Rubber Powder Enhancing Slip Resistance at Rock–Concrete Interfaces and Its Mechanism","authors":"Keliang Wang, Chuanli Zhong, Shengwei Fan, Yueqiang Qi, Zengli Liu, Baoyao Lin, Junyan Wu","doi":"10.1002/eng2.70554","DOIUrl":"https://doi.org/10.1002/eng2.70554","url":null,"abstract":"<p>The shear parameters at rock–concrete interfaces are key technical indicators for rock-based structures and are of great significance to the antisliding stability of such constructions. Through in situ shear tests and multidimensional mechanistic experiments, this study investigates the effects of different rubber powder dosages on the shear behavior between concrete and rock foundations and reveals the mechanism by which rubber powder enhances the antisliding stability of rock–concrete interfaces. The results show that when the rubber powder dosage is 20 and 30 kg/m<sup>3</sup>, the shear friction coefficient increases to 1.46 and 1.63 times that of the reference group, corresponding to an improvement of 53.4%–58.0% in antisliding friction. Rubber powder imparts strain-hardening characteristics to concrete; the fracture initiation toughness of rubberized concrete is 1.17 times that of ordinary concrete, and the instability toughness is 1.24 times, indicating higher fracture energy. In addition, the base reaction distribution of rubberized concrete helps reduce stress concentration at specimen edges. By redistributing internal stresses and mitigating stress concentration, rubber powder enhances the antisliding stability of rock–concrete interfaces, providing a new approach for improving the stability of rock-based engineering structures.</p>","PeriodicalId":72922,"journal":{"name":"Engineering reports : open access","volume":"8 1","pages":""},"PeriodicalIF":2.0,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/eng2.70554","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145825204","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
T. N. Abdelhameed, Faisal Mahroogi, Iskander Tlili
Advanced thermal management systems in automotive and energy sectors demand high-performance cooling fluids capable of withstanding intense thermal loads. The integration of copper and copper–ferro oxide nanoparticles in engine oil offers a promising route to enhance heat dissipation, minimize energy loss, and ensure operational stability in magneto-thermal environments. This study presents a detailed thermal and flow analysis of a magnetohydrodynamics (MHD) couple stress hybrid nanofluid containing copper (Cu) and copper–ferrite (Cu-Fe3O4) nanoparticles suspended in an engine oil (10W40C) base fluid. The model incorporates the effects of thermal radiation, internal heat generation, and the Cattaneo–Christov heat flux theory to capture non-Fourier heat conduction behavior. The fluid is assumed to exhibit couple stress characteristics, suitable for simulating microstructural effects in lubricating and thermal processing systems. A truncated system containing the dimensionless parameters has been attained. The numerical simulations task against this system is complied with the help of the shooting method. A comparative investigation is carried out between mono nanofluid (Cu/engine oil) and hybrid nanoparticle ([Cu-Fe3O4]/engine oil) nanofluids to assess their thermal performance. It has been observed that relaxation time effects play a novel role to control the heat transfer phenomenon. The hybrid nanofluid significantly enhances heat transfer rates compared to the mono nanofluid. Furthermore, the concentration profile declined due to the Schmidt number and concentration relaxation parameter. These findings offer useful insights for advanced thermal management technologies, particularly in automotive and energy-related applications.
{"title":"Comparative Thermal Aspects of Copper and Copper–Ferro Oxide Nanoparticles With 10W40 Engine Oil Base Fluid: Applications to Thermal Management Systems","authors":"T. N. Abdelhameed, Faisal Mahroogi, Iskander Tlili","doi":"10.1002/eng2.70567","DOIUrl":"https://doi.org/10.1002/eng2.70567","url":null,"abstract":"<p>Advanced thermal management systems in automotive and energy sectors demand high-performance cooling fluids capable of withstanding intense thermal loads. The integration of copper and copper–ferro oxide nanoparticles in engine oil offers a promising route to enhance heat dissipation, minimize energy loss, and ensure operational stability in magneto-thermal environments. This study presents a detailed thermal and flow analysis of a magnetohydrodynamics (MHD) couple stress hybrid nanofluid containing copper (Cu) and copper–ferrite (Cu-Fe<sub>3</sub>O<sub>4</sub>) nanoparticles suspended in an engine oil (10W40C) base fluid. The model incorporates the effects of thermal radiation, internal heat generation, and the Cattaneo–Christov heat flux theory to capture non-Fourier heat conduction behavior. The fluid is assumed to exhibit couple stress characteristics, suitable for simulating microstructural effects in lubricating and thermal processing systems. A truncated system containing the dimensionless parameters has been attained. The numerical simulations task against this system is complied with the help of the shooting method. A comparative investigation is carried out between mono nanofluid (Cu/engine oil) and hybrid nanoparticle ([Cu-Fe<sub>3</sub>O<sub>4</sub>]/engine oil) nanofluids to assess their thermal performance. It has been observed that relaxation time effects play a novel role to control the heat transfer phenomenon. The hybrid nanofluid significantly enhances heat transfer rates compared to the mono nanofluid. Furthermore, the concentration profile declined due to the Schmidt number and concentration relaxation parameter. These findings offer useful insights for advanced thermal management technologies, particularly in automotive and energy-related applications.</p>","PeriodicalId":72922,"journal":{"name":"Engineering reports : open access","volume":"8 1","pages":""},"PeriodicalIF":2.0,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/eng2.70567","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145842946","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Srikanth Goli, Dilek Funda Kurtuluş, Imil Hamda Imran, Taiba Kouser, Abdulrahman Aliyu, Luai M. Alhems, Azhar M. Memon
With the growing use of unmanned aerial vehicles (UAVs) in both civil and military applications, optimizing electric powertrain systems is essential to enhance endurance, efficiency (