Pub Date : 2025-05-31DOI: 10.1007/s00397-025-01497-9
Michele Giglio, Marco Trofa, Gaetano D’Avino, Massimiliano M. Villone, Gianni Marchetti, Andrea La Piccirella, Pier Luca Maffettone
The blending of homopolymers is commonly used to create polymeric materials with synergistic properties. Most polymer blends are immiscible, consequently they have a multiphase structure, conferring them highly tunable properties. The twin-screw extruder is the most common device used for polymer compounding. In this work, the evolution of a disperse polymer blend morphology in a twin-screw extruder is studied by numerical simulations. The fluid dynamics of the blend, treated as a pseudo-homogeneous Newtonian fluid, is solved by the finite element method under quasi-steady and isothermal conditions. The velocity gradient obtained along several trajectories of the flow field is used as input in a previously developed model able to predict the blend morphology. The history of deformation of the droplets and their topological changes in terms of evolution of the stretch ratio and the unstretched droplet radius are investigated. The average blend morphology is computed for a population of droplets, highlighting the effect of the screw rotation speed and the blend viscosity ratio.
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In this paper, the temperature and frequency sweep experiments for ethylene propylene diene monomer (EPDM) samples are performed, and the master curves of the dynamic mechanical properties of EPDM rubber are built by using time–temperature superposition principle (TTSP). It shows that the EPDM rubber exhibits temperature- and frequency-dependent properties, and its temperature Tα at which the dissipation is maximum for a given frequency increases with the frequency. The constructed master curve can characterize the dynamic mechanical properties of EPDM rubber covering 12 decades on the angular frequency scale. Then, the fractional derivative Kelvin (FDK) model and the fractional derivative Zener (FDZ) model are introduced, and a fractional derivative five-element (FDFE) model is proposed. The master curves of EPDM rubber are fitted by using these models. The results indicate that compared with the FDK and FDZ models, the FDFE model has more discrete relaxation times due to its multiple parallel branches, which enables it to accurately describe the dynamic mechanical behavior of EPDM rubber and well characterize the asymmetric characteristics of the loss factor curve. Finally, the influences of parameters in the FDFE model on the dynamic mechanical performance curves of polymers are investigated. It suggests that both fractional parameters and relaxation times control the dynamic response mechanisms, and the proposed FDFE model has a potential broad applicability in characterizing the dynamic mechanical properties of polymers.