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Numerical simulation of the fluid dynamics and morphology of a polymeric blend in a twin-screw extruder 聚合物共混物在双螺杆挤出机中的流体动力学和形态的数值模拟
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-05-31 DOI: 10.1007/s00397-025-01497-9
Michele Giglio, Marco Trofa, Gaetano D’Avino, Massimiliano M. Villone, Gianni Marchetti, Andrea La Piccirella, Pier Luca Maffettone

The blending of homopolymers is commonly used to create polymeric materials with synergistic properties. Most polymer blends are immiscible, consequently they have a multiphase structure, conferring them highly tunable properties. The twin-screw extruder is the most common device used for polymer compounding. In this work, the evolution of a disperse polymer blend morphology in a twin-screw extruder is studied by numerical simulations. The fluid dynamics of the blend, treated as a pseudo-homogeneous Newtonian fluid, is solved by the finite element method under quasi-steady and isothermal conditions. The velocity gradient obtained along several trajectories of the flow field is used as input in a previously developed model able to predict the blend morphology. The history of deformation of the droplets and their topological changes in terms of evolution of the stretch ratio and the unstretched droplet radius are investigated. The average blend morphology is computed for a population of droplets, highlighting the effect of the screw rotation speed and the blend viscosity ratio.

均聚物的共混通常用于制造具有协同性能的聚合物材料。大多数聚合物共混物是不混相的,因此它们具有多相结构,赋予它们高度可调的性质。双螺杆挤出机是聚合物复合中最常用的设备。本文采用数值模拟的方法研究了分散聚合物在双螺杆挤出机中共混形态的演变。在准稳态和等温条件下,将共混物视为准均匀牛顿流体,用有限元法求解了其流体动力学。沿着流场的几个轨迹获得的速度梯度被用作先前开发的能够预测混合形态的模型的输入。研究了液滴的变形历史及其在拉伸比和未拉伸半径方面的拓扑变化。计算了一群液滴的平均共混形态,突出了螺杆转速和共混粘度比的影响。
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引用次数: 0
The dynamic mechanical properties of EPDM rubber based on the fractional derivative constitutive model 基于分数阶导数本构模型的三元乙丙橡胶动态力学性能研究
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-05-28 DOI: 10.1007/s00397-025-01496-w
Rongguo Zhao, Sibo Wen, Ziqi Hu, Taotao Tao, Yizhi Jiang, Ke Chen

In this paper, the temperature and frequency sweep experiments for ethylene propylene diene monomer (EPDM) samples are performed, and the master curves of the dynamic mechanical properties of EPDM rubber are built by using time–temperature superposition principle (TTSP). It shows that the EPDM rubber exhibits temperature- and frequency-dependent properties, and its temperature Tα at which the dissipation is maximum for a given frequency increases with the frequency. The constructed master curve can characterize the dynamic mechanical properties of EPDM rubber covering 12 decades on the angular frequency scale. Then, the fractional derivative Kelvin (FDK) model and the fractional derivative Zener (FDZ) model are introduced, and a fractional derivative five-element (FDFE) model is proposed. The master curves of EPDM rubber are fitted by using these models. The results indicate that compared with the FDK and FDZ models, the FDFE model has more discrete relaxation times due to its multiple parallel branches, which enables it to accurately describe the dynamic mechanical behavior of EPDM rubber and well characterize the asymmetric characteristics of the loss factor curve. Finally, the influences of parameters in the FDFE model on the dynamic mechanical performance curves of polymers are investigated. It suggests that both fractional parameters and relaxation times control the dynamic response mechanisms, and the proposed FDFE model has a potential broad applicability in characterizing the dynamic mechanical properties of polymers. 

Graphical Abstract

本文对三元乙丙橡胶(EPDM)样品进行了温度扫描和频率扫描实验,并利用时间-温度叠加原理(TTSP)建立了三元乙丙橡胶动态力学性能的主曲线。结果表明,EPDM橡胶具有温度和频率相关的特性,在给定频率下耗散最大的温度Tα随频率的增加而增加。所构建的主曲线可以在角频率尺度上表征EPDM橡胶覆盖12年的动态力学性能。然后,引入分数阶导数Kelvin (FDK)模型和分数阶导数Zener (FDZ)模型,提出分数阶导数五元(FDFE)模型。利用这些模型拟合了三元乙丙橡胶的主曲线。结果表明,与FDK和FDZ模型相比,FDFE模型由于具有多个平行分支,具有更多的离散松弛时间,能够准确地描述EPDM橡胶的动态力学行为,并能很好地表征损失因子曲线的不对称特性。最后,研究了FDFE模型中参数对聚合物动态力学性能曲线的影响。这表明分数参数和松弛时间都可以控制动态响应机制,并且所提出的FDFE模型在表征聚合物的动态力学性能方面具有潜在的广泛适用性。图形抽象
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引用次数: 0
Towards operating windows for pendant drop methods: tensiometry and rheometry of elastic interfaces 垂坠法的操作窗口:弹性界面的张力测量和流变学
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-05-21 DOI: 10.1007/s00397-025-01493-z
Mariana Rodríguez-Hakim, Nick Jaensson, Jan Vermant

We numerically evaluate the performance of two pendant drop techniques — Capillary Pressure Tensiometry (CPT) and Stress-Fitting Elastometry (SFE) — based on their ability to calculate the interfacial stress and dilatational rheological properties of complex interfaces. Although both methods incorporate simultaneous shape and pressure measurements, CPT assumes a spherical cap shape with isotropic deformations, allowing the interface to be fully characterized by a single scalar value for the surface stress. On the contrary, SFE accounts for mechanically resistant interfaces that exhibit non-uniform tensorial strain and stress fields. To compare these methods, we numerically generate drops with perfectly elastic (non-dissipative) interfaces and subject them to step-strain compressions of varying magnitudes. The calculations span a range of dimensionless parameters representing realistic drop volumes, geometries, and physical properties. We show that the local strain and/or stress vary along the surface, depending on the relative magnitude of the shear versus dilatational moduli. We analyze the strained interfaces using CPT and SFE, quantitatively evaluating their ability to predict the interfacial strains, stresses, and dilatational moduli. We then identify the configurations and analysis methods that yield the most accurate results. Finally, we assess the robustness of these methods by introducing random Gaussian noise to the interface profiles, with a magnitude comparable to experimental errors from image acquisition and processing. The performance of both methods is compared under both idealized and experimentally realistic (noisy) conditions.

我们基于计算复杂界面的界面应力和膨胀流变性能的能力,对两种垂滴技术——毛细管压力张力测量法(CPT)和应力拟合弹性测量法(SFE)的性能进行了数值评估。尽管这两种方法都采用了同时测量形状和压力的方法,但CPT采用了具有各向同性变形的球形帽形,从而允许界面通过单一的表面应力标量值来完全表征。相反,SFE解释了具有非均匀张应变和应力场的机械阻力界面。为了比较这些方法,我们在数值上产生具有完全弹性(非耗散)界面的液滴,并使它们受到不同幅度的阶梯应变压缩。计算涵盖了一系列无因次参数,这些参数代表了实际的水滴体积、几何形状和物理性质。我们表明,局部应变和/或应力沿表面变化,取决于剪切模量与膨胀模量的相对大小。我们使用CPT和SFE分析了应变界面,定量评估了它们预测界面应变、应力和膨胀模量的能力。然后,我们确定产生最准确结果的配置和分析方法。最后,我们通过在界面轮廓中引入随机高斯噪声来评估这些方法的鲁棒性,其大小与图像采集和处理的实验误差相当。两种方法的性能在理想和实验现实(噪声)条件下进行了比较。
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引用次数: 0
Dampened elasticity of gels and the Deborah function 凝胶的阻尼弹性及底波拉函数
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-05-06 DOI: 10.1007/s00397-025-01489-9
H. Henning Winter

The interaction between the slow and fast eigenmodes of a viscoelastic material gives rise to “dampened elasticity,” playing a crucial role in both technical applications and natural processes. This phenomenon occurs during the flow of a viscoelastic liquid or the deformation of a viscoelastic solid, as slow eigenmodes work to elastically restore the material’s previous shapes, while fast relaxation modes resist any such elastic recovery by attempting to preserve the material’s current shape. In this way, fast modes create a viscous background that dampens elastic recovery. Elastic-dominated and viscous-dominated stress components act across a sequence of process times, 0 < s < ∞, when probing eigenmodes with a spectrum of relaxation times spanning 0 < τ < τmax. Classification of an eigenmode as fast or slow depends on the respective value of the Deborah function, D(τ;s) = τ/s, a key parameter introduced here. The critical value D = 1 separates the eigenmodes into two groups, those dominated by elasticity (D > 1) and those dominated by viscosity (D < 1). The resulting ratio of elastic to viscous stress, referred to as elastic-to-viscous ratio EVR, defines the viscoelastic state of soft matter under specific flow or strain conditions. The EVR(x,t) can vary with position (x) and/or evolve over time. Additionally, the damping potential, Pd, defines the ratio of transient to permanent elasticity in solids. Illustrating examples involve gels and the process of gelation with its characteristic evolution of relaxation times. The distinction between elasticity-dominated and viscosity-dominated stress is equally applicable to linear and non-linear viscoelasticity.

Graphical Abstract

粘弹性材料的慢速和快速特征模态之间的相互作用产生了“阻尼弹性”,在技术应用和自然过程中都起着至关重要的作用。这种现象发生在粘弹性液体的流动或粘弹性固体的变形过程中,因为慢本态模式可以弹性地恢复材料先前的形状,而快速弛豫模式通过试图保持材料的当前形状来抵抗任何这种弹性恢复。通过这种方式,快速模式产生了一个粘性背景,抑制了弹性恢复。当探测弛豫时间跨度为0 <; τ <; τmax的特征模态时,弹性主导和粘性主导的应力分量作用于一系列过程时间,0 < s <∞。特征模的快慢分类取决于Deborah函数D(τ;s) = τ/s的值,这是本文介绍的一个关键参数。临界值D = 1将本征模态分为弹性模态(D > 1)和粘性模态(D < 1)两组。由此得到的弹性与粘性应力之比称为弹粘比EVR,它定义了软物质在特定流动或应变条件下的粘弹性状态。EVR(x,t)可以随位置(x)变化和/或随时间变化。此外,阻尼势Pd定义了固体中瞬态弹性与永久弹性的比值。举例说明包括凝胶和凝胶化过程及其弛豫时间的特征演变。弹性主导应力和粘性主导应力的区别同样适用于线性和非线性粘弹性。图形抽象
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引用次数: 0
Multiscale simulations for viscoelastic fluids with approximate constitutive models derived by a sparse identification method 基于稀疏辨识方法的粘弹性流体近似本构模型多尺度模拟
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-04-30 DOI: 10.1007/s00397-025-01491-1
Takeshi Sato, Souta Miyamoto

Accurately resolving spatially inhomogeneous flows is one of the essential roles of computational rheology. Compared to conventional flow predictions using constitutive models (CMs), multiscale simulations (MSSs), where mesoscopic models are embedded in macroscopic computational domains, offer accurate predictions but are accompanied by high computational costs. To avoid the computational issue in these MSSs (which we refer to as “full”-MSSs), we employed machine learning (ML) techniques, which we denote as “ML”-MSS, to predict spatially inhomogeneous flows. We obtained approximate CMs using a sparse identification algorithm for training data numerically generated by the dumbbell-based mesoscopic model with the Hookean or finite extensible nonlinear elastic (FENE) spring. Our sparse identification algorithm accurately identifies the CM for the dumbbell model with the Hookean spring and provides an approximate CM that reproduces the shear rheology of the dumbbell model with the FENE spring. The ML-MSSs with these CMs were compared to the full-MSSs for a flow between parallel plates driven by an external force. We confirmed that the relative error in the primary velocity along the centerline between ML-MSS and full-MSS is within approximately 20%, indicating the fundamental validity of our data-driven approach, with a computational time equivalent to that of a conventional approach employing CMs.

精确解析空间非均匀流动是计算流变学的重要功能之一。与使用本构模型(CMs)的传统流动预测相比,将介观模型嵌入宏观计算域的多尺度模拟(mss)可以提供准确的预测,但伴随而来的是高昂的计算成本。为了避免这些mss(我们称之为“完整”-MSS)中的计算问题,我们采用了机器学习(ML)技术,我们将其称为“ML”-MSS,以预测空间非均匀流。本文采用稀疏识别算法,对基于哑铃的Hookean或有限可扩展非线性弹性(FENE)弹簧的细观模型数值生成的训练数据进行近似cm识别。我们的稀疏识别算法准确地识别了带有Hookean弹簧的哑铃模型的CM,并提供了一个近似的CM,再现了带有FENE弹簧的哑铃模型的剪切流变学。将具有这些cm的ml - mss与由外力驱动的平行板间流动的full- mss进行比较。我们证实,ML-MSS和全mss沿中心线的初级速度的相对误差在20%左右,表明我们的数据驱动方法的基本有效性,计算时间与采用CMs的传统方法相当。
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引用次数: 0
Data-driven psychorheology: application to yogurt sensory texture analysis 数据驱动的心理流变学:在酸奶感官结构分析中的应用
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-04-23 DOI: 10.1007/s00397-025-01492-0
So Jeong Oh, Sung Ryul Kim, Jun Dong Park

Recent advancements in machine learning (ML) and artificial intelligence (AI) have profoundly influenced various scientific and engineering fields. In rheology, data-driven approaches offer innovative solutions to challenges that conventional methods struggle to address. We demonstrate an application of data-driven approaches to psychorheology, a field that significantly benefits from such methodologies, by analyzing yogurt texture through the integration of rheological analysis and machine learning techniques. A total of 105 yogurt samples were prepared by varying whey separation time and milk powder content. Their rheological behavior was analyzed using various measurements, including large-amplitude oscillatory shearing (LAOS), reflecting flow conditions during consumption. Sensory attributes—thickness, stickiness, swallowing, and preference—were evaluated via panel tests. A predictive machine learning model was developed using the rheology-sensory texture dataset, achieving root mean square error values below 6 on a 100-point scale. Feature importance and permutation importance analyses identified key rheological parameters influencing each sensory texture. These results were interpreted in relation to flow conditions during eating, categorized into scooping, first bite, repeated shear, and swallowing. This study enhances our understanding of sensory perception during food intake from a rheological perspective and offers insights into yogurt texture design and control.

Graphical Abstract

机器学习(ML)和人工智能(AI)的最新进展深刻地影响了各个科学和工程领域。在流变学中,数据驱动的方法为传统方法难以解决的挑战提供了创新的解决方案。我们展示了数据驱动方法在心理流变学中的应用,这是一个受益于这种方法的领域,通过流变分析和机器学习技术的集成来分析酸奶的质地。通过不同乳清分离时间和奶粉含量制备了105份酸奶样品。使用各种测量方法(包括大振幅振荡剪切(LAOS))分析了它们的流变行为,反映了消耗过程中的流动状况。感官属性-厚度,粘性,吞咽和偏好-通过面板测试进行评估。使用流变传感纹理数据集开发了预测机器学习模型,在100分制下实现了6以下的均方根误差值。特征重要度和排列重要度分析确定了影响每种感觉纹理的关键流变参数。这些结果被解释为与进食过程中的流动条件有关,分为舀,第一口,重复剪切和吞咽。本研究从流变学的角度增强了我们对食物摄入过程中感官知觉的理解,并为酸奶的质地设计和控制提供了见解。图形抽象
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引用次数: 0
Powders and cohesive granular media: a rheological perspective 粉末和粘性颗粒介质:流变学观点
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-04-09 DOI: 10.1007/s00397-025-01490-2
Olivier Pouliquen

This paper provides a rapid overview of the mechanics of cohesive granular materials and powders, with a particular focus on the development of constitutive equations for the steady flowing regime. We begin by reviewing the various sources of adhesion between particles, before exploring the onset of flow in cohesive materials. While yield conditions are central to many characterization methods, they provide limited insight into flow behavior. We then discuss recent studies on the flow of cohesive granular materials, emphasizing the development of constitutive equations. A direct comparison of results from DEM simulations across different studies highlights the importance of the interaction model details but reveals key insights into the relevance of different dimensionless numbers, paving the way for a more comprehensive rheological description of powders.

本文提供了粘性颗粒材料和粉末的力学快速概述,特别侧重于稳定流动状态的本构方程的发展。我们首先回顾了颗粒之间粘附的各种来源,然后探索粘性材料中流动的开始。虽然屈服条件是许多表征方法的核心,但它们对流动行为的了解有限。然后讨论了最近关于粘性颗粒材料流动的研究,强调了本构方程的发展。对不同研究中DEM模拟结果的直接比较突出了相互作用模型细节的重要性,但揭示了对不同无量纲数字相关性的关键见解,为更全面的粉末流变描述铺平了道路。
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引用次数: 0
Microstructure patterning induced by magnetic field in biopolymer composites: correlation between rheological properties and in situ optical observation 磁场在生物聚合物复合材料中诱导的微结构图案化:流变特性与原位光学观测之间的相关性
IF 2.3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-04-05 DOI: 10.1007/s00397-025-01487-x
Alberto Varela-Feijoo, Williams Brett, Souad Ammar-Merah, Alain Ponton

This paper reports the development of innovative magnetic-sensitive biopolymer composites and the subsequent investigation of their rheological properties in relation to in situ optical studies of microstructures. Positively charged iron oxide magnetic nanoparticles (IONP) that had been chemically functionalised by grafting 3-Aminopropylphosphonic acid molecules onto their surfaces were mixed in an entangled aqueous solution of sodium alginate chains. Steady shear flow and viscoelastic measurements were then performed on the resulting nanocomposites using a home-made magneto-opto-rheological device. The increase of low shear viscosity and the linear viscoelastic moduli as the magnitude of the magnetic field increased was clearly demonstrated. This is explained by electrostatic interactions between -NH3+ and -COO groups at the surface of IONP and polymer chains, respectively. The resulting microstructure, which depends on both the shear rate and the magnetic field amplitude, was observed for the first time using in situ optical microscopy and deeply analysed.

Graphical Abstract

本文报道了新型磁敏生物聚合物复合材料的发展及其流变特性在微观结构原位光学研究中的后续研究。带正电的氧化铁磁性纳米颗粒(IONP)通过在其表面接枝3-氨基丙基膦酸分子进行化学功能化,将其混合在海藻酸钠链的纠缠水溶液中。然后使用自制的磁光流变装置对所得纳米复合材料进行稳态剪切流动和粘弹性测量。低剪切粘度和线性粘弹性模量随磁场强度的增大而增大。这可以用IONP和聚合物链表面的-NH3+和-COO -基团之间的静电相互作用来解释。由此产生的微观结构取决于剪切速率和磁场振幅,这是第一次使用原位光学显微镜观察并深入分析。图形抽象
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引用次数: 0
Fifty shades of yield stress fluids: rheological challenges and engineering perspectives 五十种屈服应力流体:流变学挑战和工程观点
IF 3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-04-01 DOI: 10.1007/s00397-025-01488-w
P. Coussot

While they were still marginal around 30 years ago and even the very existence of the yield stress was still under debate, research work involving yield stress fluids has exploded over the last 20 years in rheology and physics, even to the point of sometimes appearing hackneyed. Yield stress fluids are now fully recognized as a specific state of matter by physicists and widely studied for this reason. They are also used for their remarkable mechanical behavior in a rapidly growing range of applications, notably in additive manufacturing or 3D printing in bioengineering, civil engineering, food processing, etc. This review first discusses the areas in which a sufficient knowledge might be considered acquired to be used in yield stress fluid engineering. This in particular includes the characterization of materials, through practical tests or sophisticated approaches, the use of simplistic constitutive equations or more complex models including various subtleties of behavior in view of flow simulations, a basic rheophysical framework for predicting the behavior of yielding dispersions or aggregated systems, but also for the widespread practical case of suspensions in yield stress fluids. However, there also appear large areas of major impact for which a comprehensive knowledge seems still lacking. This is in particular the case of: a relevant 3D formulation of the constitutive equation to describe the complex flows encountered in numerous applications, the physical and mechanical characteristics of the solid–liquid transition, the characterization and description of thixotropy, the transition to pasty materials, at the very frontier of “pure” solids.

虽然在30年前它们还处于边缘地位,甚至屈服应力的存在仍然存在争议,但在过去的20年里,涉及屈服应力流体的研究工作在流变学和物理学领域出现了爆炸式增长,甚至到了有时显得陈腐的地步。屈服应力流体现在已被物理学家充分认识到是一种特殊的物质状态,并为此进行了广泛的研究。它们也因其卓越的机械性能而被用于快速增长的应用范围,特别是在生物工程、土木工程、食品加工等领域的增材制造或3D打印。这篇综述首先讨论了在屈服应力流体工程中可能被认为获得了足够知识的领域。这尤其包括通过实际测试或复杂方法对材料进行表征,使用简单的本构方程或更复杂的模型,包括流动模拟中各种细微的行为,预测屈服分散或聚集系统行为的基本流变物理框架,以及屈服应力流体中悬浮液的广泛实际情况。然而,似乎仍缺乏对具有重大影响的大领域的全面知识。这是特别的情况:一个相关的三维公式的本构方程来描述在许多应用中遇到的复杂流动,固体-液体转变的物理和机械特性,触变性的表征和描述,过渡到糊状材料,在“纯”固体的非常前沿。
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引用次数: 0
Phenomenological model for rheological characterization of magnetorheological fluids 磁流变流体流变特性的现象学模型
IF 2.3 3区 工程技术 Q2 MECHANICS Pub Date : 2025-03-22 DOI: 10.1007/s00397-025-01486-y
Hiren Prajapati, Absar Lakdawala

Magnetorheological fluid converts into semisolid under the action of the magnetic field. Yield stress is the minimum external stress required to initiate the flow in the presence of a magnetic field. Predicting yield stress is vital for analyzing the performance of any MR application. Various yield stress models are available in the literature. However, they are valid for a particular composition of MRF or magnetic field strength range. Here, the yield stress model is derived using magnetostatics principles. Further, the characteristic magnetic field strength is used to introduce the non-linear magnetization of MRF. The Herschel-Bulkley model is used to present the post-yield nature of MRF flow. The constants of the proposed model are determined using the gradual reduced gradient method. They can predict shear stress with ± 10% accuracy irrespective of magnetic field strength zone.

磁流变流体在磁场作用下转化为半固体。屈服应力是在磁场作用下启动流体所需的最小外部应力。预测屈服应力对于分析任何MR应用的性能都是至关重要的。文献中有各种屈服应力模型。然而,它们对特定的磁流变函数组成或磁场强度范围有效。在这里,屈服应力模型是利用静磁原理推导出来的。进一步,利用特征磁场强度引入磁流变液的非线性磁化特性。采用Herschel-Bulkley模型来描述磁流变液的屈服后特性。采用渐降梯度法确定了模型的常数。无论磁场强度区如何,它们都能以±10%的精度预测剪切应力。
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引用次数: 0
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Rheologica Acta
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