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The Influence of Physical Properties of C55 Alloy on Geometry of Flow in the Process of Shaping C55 合金的物理特性对成型过程中流动几何形状的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.149101
M. Nabrdalik, M. Sobociński
The paper presents analysis of influence of change of physical parameters such as: temperature, friction coefficient and load, during the process of die forging. Optimization of the process effects in achieving high quality products, decreasing shaping resistance, and what follows – lower energy consumption. Temperature is the basic factor affecting the process of plastic working. Analyzing that influence in individual die fragments, allows to engineer the flow of shaped material. The QForm3D commercial program for finite element method calculations was used for numerical simulations. The paper presents multi-variant analysis of forging process with the usage of numerical simulation, which provided many valuable information concerning changes of key parameters, such as: temperature, stress and strain distribution and variations of technological parameters, as well as their mutual influence, difficult to obtain in analysis of industrial process.
本文分析了模锻过程中温度、摩擦系数和载荷等物理参数变化的影响。优化工艺可以获得高质量的产品,减少成型阻力,进而降低能耗。温度是影响塑性加工过程的基本因素。通过分析各个模具碎片的影响,可以对成型材料的流动进行设计。数值模拟使用了用于有限元法计算的 QForm3D 商业程序。论文利用数值模拟对锻造过程进行了多变量分析,提供了许多有关关键参数变化的有价值信息,如:温度、应力和应变分布、技术参数变化及其相互影响,这些信息在工业过程分析中很难获得。
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引用次数: 0
Addition of Modifying Agents vs Basic Functional Properties of Moldings Made of ABS 添加改性剂与 ABS 模塑件基本功能特性的对比
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.149104
M. Trzaskalska
Unconventional injection methods include i.e. blowing injection that allows for production of moldings with a lower weight while maintaining mechanical properties of detail. Due to the fact that most polymers are dyed at the processing stage, it is important to examine the simultaneous effect of blowing and colorbatch, as well as variable processing conditions, on the functional properties of moldings made of the most popular construction material, i.e. ABS. Samples were made of ABS polymer without and with the addition of a colorbatch containing brown pigment on ABS matrix, and blowing agent. Variable processing conditions were: mold and injection temperature, holding pressure and time. Other parameters were constant. Samples were tested for basic functional properties such as color, gloss, mass, density and thickness. Moldings produced with a higher blowing agent content and a higher injection temperature were characterized by lower mass. No significant influence of processing parameters and content of colorbatch on mass of samples was found. Blowing agent has no significant impact on thickness of moldings, regardless of processing conditions. Addition of a colorbatch influenced samples’ gloss. Increase in colorbatch and blowing agent content and mold temperature allow to obtain moldings with a higher surface gloss. Colorbatch also changed color of samples – a decrease in luminance L even by about 40% and great changes in parameters “a” and slight changes in parameter “b”. It was found that blowing agent content had the greatest influence on density of moldings. Injection temperature and colorbatch, do not significantly affect density of moldings.
非常规注塑方法包括吹塑注塑,这种方法可以在保持细节机械性能的同时,生产出重量更轻的模塑件。由于大多数聚合物在加工阶段都会染色,因此有必要研究吹塑和色料以及不同加工条件对最流行的建筑材料 ABS 制成的模塑件的功能特性的影响。样品由 ABS 聚合物制成,其中不包括在 ABS 基质上添加棕色颜料的色料,也不包括发泡剂。可变的加工条件包括:模具和注塑温度、保压压力和时间。其他参数保持不变。测试样品的基本功能特性,如颜色、光泽、质量、密度和厚度。发泡剂含量越高、注塑温度越高的模塑件质量越低。没有发现加工参数和色料含量对样品质量有明显影响。无论加工条件如何,发泡剂对成型件的厚度都没有明显影响。添加色料会影响样品的光泽度。增加色料和发泡剂的含量以及模具温度可以获得表面光泽度更高的模塑件。色料还改变了样品的颜色--亮度 L 甚至降低了约 40%,参数 "a "发生了很大变化,而参数 "b "则略有变化。研究发现,发泡剂含量对成型密度的影响最大。注塑温度和色料对成型密度的影响不大。
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引用次数: 0
Dynamic Stability of the Periodic and Aperiodic Structures of the Bernoulli-Euler Beams 伯努利-欧拉梁的周期和非周期性结构的动态稳定性
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147819
J. Garus, J. Petru, W. Sochacki, S. Garus
The study analyzed the influence of periodic and aperiodic stiffness distribution for the four-element Bernoulli-Euler beam on the first two eigenfrequencies and the dynamic stability of the system. The influence of increasing the ratio of cross-sections of the analyzed elements was also analyzed. Significant differences were found in eigenfrequencies and dynamic stability. Using the variational Hamilton principle, the equation of motion was derived, on the basis of which the values of the eigenfrequencies were determined, and the transformation into the form of the Mathieu equation made it possible to determine the dynamic stability for the analyzed structures.
研究分析了伯努利-欧拉四元素梁的周期性和非周期性刚度分布对前两个特征频率和系统动态稳定性的影响。研究还分析了增加分析元素截面比的影响。结果发现在特征频率和动态稳定性方面存在显著差异。利用变分汉密尔顿原理推导出了运动方程,在此基础上确定了特征频率值,并将其转换为马修方程形式,从而确定了所分析结构的动态稳定性。
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引用次数: 0
Magnetic Properties of Fe-Si Electrical Steel after Laser Scribing 激光划线后 Fe-Si 电工钢的磁性能
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.149105
K. Ścibisz, J. Krawczyk
Improvement of magnetic properties of electrical steel can be achieved by reduction the size of magnetic domains. The application of local stresses through laser scribing leads to reduced core losses. In order to determine the effect of laser refinement conditions of magnetic domains on the properties of the soft magnetic material, four samples with a thickness 0.23 mm were refined. The refinement of each sample was carried out using different line energies of the laser beam. Estimation of the magnetic domain size was performed using the Jeffries method, the magnetic viewer was used to reveal the domain structure. The measurement of the magnetic properties was performed at a frequency of 50 Hz and an induction of 1.5 T. The analyzed results presented in this work indicate impact of laser refining on magnetic properties of grain oriented electrical steel depending on used laser beam energy.
通过减小磁畴的尺寸可以改善电工钢的磁性能。通过激光划线施加局部应力可降低磁芯损耗。为了确定激光细化磁畴的条件对软磁材料特性的影响,我们细化了四个厚度为 0.23 毫米的样品。对每个样品的细化都使用了不同线能量的激光束。使用杰弗里斯法估算磁畴尺寸,使用磁性观察器揭示磁畴结构。磁性能的测量是在频率为 50 Hz、磁感应强度为 1.5 T 的条件下进行的。分析结果表明,激光细化对晶粒取向电工钢磁性能的影响取决于所使用的激光束能量。
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引用次数: 0
Influence of Vertical Straightener Roller Shape on Residual Stress Level in Railway Rails 垂直矫直机辊筒形状对铁路钢轨残余应力水平的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147815
D. Woźniak, S. Żak
The required rail straightness is achieved by straightening with roller straighteners. The consequence of the straightening operation is the introduction of residual stresses to the straightened rail. An excessive level of residual stresses accumulated in the rail during use in the track may lead to its damage or fracture. ArcelorMittal Poland S.A., in cooperation with Łukasiewicz Research Network – Institute for Ferrous Metallurgy, carried out a research project (POI R.01.02.00-00-0167/16) the aim of which was to reduce residual stresses in railway rails by changing the technological parameters of the straightening process. The results of the presented study relate to rails 60E1 and 60E2. The study includes the measurement, testing, calculations and analyses of the obtained results. The conducted research indicates the possibility of obtaining a low level of residual stress in the rails for a system consisting of a 7-roller vertical straightener and a 9-roller horizontal straightener by changing the roller settings, the shape of the rollers, the shape of the rail foot and its curvature.
所需的钢轨直线度是通过使用滚轮矫直机进行矫直来实现的。矫直操作的后果是在矫直后的钢轨上产生残余应力。如果轨道在使用过程中积累的残余应力过大,可能会导致轨道损坏或断裂。安赛乐米塔尔波兰公司与 Łukasiewicz 研究网络--黑色冶金研究所合作开展了一个研究项目(POI R.01.02.00-00-0167/16),旨在通过改变矫直工艺的技术参数来减少铁路钢轨的残余应力。本研究的结果与 60E1 和 60E2 钢轨有关。研究包括测量、测试、计算和分析所获得的结果。研究表明,通过改变辊子设置、辊子形状、轨脚形状及其曲率,由 7 辊垂直矫直机和 9 辊水平矫直机组成的系统可以获得较低的钢轨残余应力水平。
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引用次数: 0
Numerical Modelling of Microcellular Foaming Injection Moulding 微孔发泡注塑成型的数值模拟
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.149099
J. Nabiałek, T. Jaruga
The results of computer modelling of an injection moulding process with microcellular foaming (MuCell®) were presented in this work. The process is based on the dissolving nitrogen in a liquid polymer which is possible when nitrogen is in supercritical fluid state (SCF). After pressure drop of the melt in the injection mould the intensive nucleation of pores occurs and, as the result, the material with high concentration of small pores is created. The pores obtained in this way are of much smaller size than in a conventional foaming process. The pore size in the cross-section of an exemplary injection moulded part was calculated in the computer modelling and compared to the results of microscopical investigation made on the real injection moulded part. It was found that the size of the pores depends on the flow length inside the injection mould and on the position in the part’s cross-section.
这项工作介绍了微孔发泡(MuCell®)注塑工艺的计算机建模结果。该工艺基于氮气在液态聚合物中的溶解,当氮气处于超临界流体状态(SCF)时才有可能实现。熔体在注塑模具中降压后,会产生密集的孔核,从而形成具有高浓度小孔的材料。与传统发泡工艺相比,这种方法产生的孔隙要小得多。在计算机建模中计算了一个注塑件横截面上的孔隙大小,并与实际注塑件的显微镜检查结果进行了比较。结果发现,孔隙的大小取决于注塑模具内的流动长度和部件横截面上的位置。
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引用次数: 0
The Effect of Recycled High-Density Polyethylene (HDPE) as an Additional Binder in Porous Asphalt Pavement 回收高密度聚乙烯 (HDPE) 作为多孔沥青路面附加粘结剂的效果
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147821
L. A. Sofri, D. Ganesan, M. M. A. B. Abdullah, Chee-Ming Chan, M. Osman, J. Garus, S. Garus
Porous asphalt has excellent permeability and larger air voids. Due to the low stability strength of asphalt binder with aggregates, Malaysia uses porous asphalt roads for lightweight vehicle road transportation. Numerous studies indicate utilizing Recycled High-Density Polyethylene in porous asphalt road surface. As a result, it was utilised as an additional binder material to enhance the asphalt binder. The main purpose of this study is to investigate the stability of modified porous asphalt samples and evaluate the optimum percentage of HDPE plastic waste from 3%, 6% and 9%. The aggregates, asphalt properties, Marshall Parameters and waster absorption test are in comply with JKR Standard and PWD 2008. At 3% of plastic addition has improved the stability of porous asphalt specimens. Adding plastic waste as a binder helps strengthen asphalt binding.
多孔沥青具有良好的渗透性和较大的空隙。由于沥青粘结剂与集料的稳定性强度较低,马来西亚将多孔沥青路面用于轻型车辆的道路运输。大量研究表明,在多孔沥青路面中使用回收的高密度聚乙烯。因此,它被用作一种额外的粘结剂材料,以增强沥青粘结剂的性能。本研究的主要目的是调查改性多孔沥青样品的稳定性,并评估高密度聚乙烯塑料废料的最佳比例(3%、6% 和 9%)。集料、沥青性能、马歇尔参数和吸水试验均符合 JKR 标准和 2008 年公共工程署标准。3% 的塑料添加量提高了多孔沥青试样的稳定性。添加废塑料作为粘结剂有助于加强沥青的粘结性。
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引用次数: 0
Mechanical Properties of Lightweight Aggregate Concrete Containing Unground Palm Oil Fuel Ash as Partial Sand Replaceme 含有未磨棕榈油燃料灰作为部分砂替代物的轻质骨料混凝土的力学性能
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147822
H. M. Hanafi, K. Muthusamy, W. A. Saffuan, A. Budiea, A. Kusbiantoro, M. Nabilla, A. Rafiza, K. Błoch
Escalating quantity of industrial by-products generated, including oil palm shell (OPS) and palm oil fuel ash (POFA ) of the palm oil industries, has been a concern to many analysts. They are mostly disposed off as wastes that would heavily impact the environment quality. Therefore, this paper aimed to investigate the possibility of consuming these wastes by using OPS and POFA as replacement materials for fine aggregates in the concrete mixture. The mixtures were prepared by integrating unground palm oil fuel ash of 0%, 10%, and 20% (by weight of sand) to produce lightweight concrete. The experiments observed the mechanical performance of these specimens for 180 curing days. The results show the enhancement of concrete strength relative to the control mixture by using 10% of ash. This is owing to void filling mechanism and product of pozzolanic reaction due to the fine particles of the ash.
棕榈油行业产生的工业副产品,包括油棕壳(OPS)和棕榈油燃料灰(POFA)的数量不断增加,引起了许多分析家的关注。它们大多被作为废物处理,严重影响环境质量。因此,本文旨在研究在混凝土混合物中使用 OPS 和 POFA 作为细骨料的替代材料,以消耗这些废物的可能性。混合物的制备方法是将 0%、10% 和 20%(按砂的重量计)的未研磨棕榈油燃料灰加入到轻质混凝土中。实验观察了这些试样在 180 天养护期间的力学性能。结果表明,与对照混合物相比,使用 10%的灰分可提高混凝土强度。这是由于灰分的细小颗粒产生了空隙填充机制和胶凝反应产物。
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引用次数: 0
The Influence of Short-Term High Temperature Environment on the Non-Uniform Distribution of Ferrite Grain Size in 40 mm-thick Q345 Steel 短期高温环境对 40 毫米厚 Q345 钢中铁素体晶粒尺寸不均匀分布的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147809
Hao Xu, R. Gou, Min Yu, Wen-Jiao Dan, Nian Wang
In order to reveal the non-uniform distribution of grain size in thick direction for engineering heavy plate, microstructure of 40 mm-thick Q345 steel was observed and measured under different short-term high temperature environments formed by fire. Moreover, the influence of the short-term high temperature environment was revealed on the distribution of ferrite grain size in the Q345 steel. Under different fire service environments, there was a log-normal distribution relationship between the distribution parameter Nf (number of ferrite grains) and df (average grain diameter), as well as ρAf (area fraction density) and df, at different positions along the thickness direction. However, the statistical results are greatly affected by the length of the statistical interval. When df is about 4 to 6 times the length of the statistical interval, the statistical accuracy is higher. By using nonlinear fitting method, multiple non-uniform distribution empirical models including Nf-df empirical formulas and ρAf-df empirical formulas were established at different positions along thick direction under various fire environments. Furthermore, the interrelationships between fire temperature T and Nf , T and ρAf , fire duration t and Nf , t and ρAf were revealed, respectively.
为了揭示工程中厚板晶粒大小在厚方向上的不均匀分布,我们观察并测量了 40 mm 厚 Q345 钢在不同的火灾形成的短期高温环境下的微观结构。此外,还揭示了短期高温环境对 Q345 钢中铁素体晶粒大小分布的影响。在不同的消防环境下,沿厚度方向不同位置的分布参数 Nf(铁素体晶粒数)和 df(平均晶粒直径)以及 ρAf(面积分数密度)和 df 之间存在对数正态分布关系。然而,统计结果受统计区间长度的影响很大。当 df 约为统计区间长度的 4 至 6 倍时,统计精度较高。通过非线性拟合方法,建立了在各种火灾环境下沿厚度方向不同位置的多个非均匀分布经验模型,包括 Nf-df 经验公式和 ρAf-df 经验公式。此外,还分别揭示了火灾温度 T 与 Nf 、T 与 ρAf 、火灾持续时间 t 与 Nf 、t 与 ρAf 之间的相互关系。
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引用次数: 0
Exergy Analysis of Tita nium Dioxide (TiO2) Suspended with R290/R600 as a Substitute for R134a 悬浮于 R290/R600 中的二氧化钛 (TiO2) 作为 R134a 替代品的能效分析
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-11 DOI: 10.24425/amm.2024.147814
D. Madyira, T. O. Babarinde
Synthetic refrigerants are being phased out gradually in accordance with international environmental protection protocols because of global warming and ozone layer depletion. Adopting R290/R600 refrigerant, an environmentally friendly refrigerant, to replace R134a, a high global warming potential refrigerant, provides one of the solutions. In this study, exergy analysis of R134a and TiO2 suspended with lubricant and R290/R600 with a composition of 60% R290 and 40% R600 (60:40) was investigated in vapour compression system (VCRS) using R290/ R600 in TiO2 nanomixture lubricant and compared with R134a and R290/ R600 in pure lubricant. At the inlets and outlets, the main components of the VCRS are connected to temperature and pressure sensors to measure the inlet and outlet temperatures and pressures. The results obtained were used to analyses the exergy losses at various VCRS components (compressor, condenser, evaporator, expansion valve) were investigated to determine the refrigerator’s total exergy destruction (E·xdest.Total) and efficiency (ηex). The E·xdest.Total of R290/R600 in pure lubricant and R290/R600 TiO2 nanomixture lubricant was reduced by 26.9% and 42.3%, respectively, and system ηex increased by 27.7% and 38.9% respectively when compared to R134a in the system. Hence, TiO2 suspended with R290/R600 is potential a substitute for R134a.
由于全球变暖和臭氧层破坏,根据国际环保协议,合成制冷剂正被逐步淘汰。采用环保型制冷剂 R290/R600 来替代全球变暖潜能值较高的制冷剂 R134a 是解决方案之一。在这项研究中,研究了在蒸汽压缩系统(VCRS)中使用 R290/ R600 与 TiO2 纳米混合物润滑剂悬浮的 R134a 和 TiO2 润滑剂,以及 R290/R600 (R290 占 60%,R600 占 40%,60:40)的放能分析,并与 R134a 和 R290/ R600 与纯润滑剂进行了比较。在入口和出口处,VCRS 的主要部件与温度和压力传感器相连,以测量入口和出口的温度和压力。获得的结果用于分析 VCRS 各部件(压缩机、冷凝器、蒸发器、膨胀阀)的放能损失,以确定冰箱的总放能破坏(E-xdest.Total)和效率(ηex)。与系统中的 R134a 相比,纯润滑剂中的 R290/R600 和 R290/R600 TiO2 纳米混合物润滑剂的 E-xdest.Total 分别减少了 26.9% 和 42.3%,系统 ηex 分别增加了 27.7% 和 38.9%。因此,悬浮在 R290/R600 中的 TiO2 有可能成为 R134a 的替代品。
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引用次数: 0
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Archives of Metallurgy and Materials
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