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The Effects of the Polymers as a Sacrificed Material for the Hydroxyapatite Powder Synthesized by an Ultrasonic Spray Pyrolysis Process 聚合物作为超声喷雾热解工艺合成羟基磷灰石粉的牺牲材料的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147791
Jeongha Lee, Kun-Jae Lee
The HAp (hydroxyapatite) excellent ion exchange resin and has adsorption properties of heavy metals and organic materials. It is used as an adsorption material and as an organic drug-delivery material due to these characteristics, that are essentially controlled the specific surface area. In this paper, the specific surface area was controlled by adding polymers of polyvinylpyrrolidone (PVP), polystyrene beads (PSB), and polyethylene glycol (PEG). Through the USP process, the HAp powder is able to synthesize into the spherical shape, specific surface area, and pore were controlled by the properties of the polymers.
HAp(羟基磷灰石)是一种优良的离子交换树脂,具有吸附重金属和有机物的特性。由于这些特性,HAp 被用作吸附材料和有机给药材料,而这些特性主要是通过控制比表面积来实现的。本文通过添加聚乙烯吡咯烷酮(PVP)、聚苯乙烯珠(PSB)和聚乙二醇(PEG)等聚合物来控制比表面积。通过 USP 工艺,HAp 粉末能够合成为球形,比表面积和孔隙受聚合物性质的控制。
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引用次数: 0
Evaluation of Classification Possibility of Coke Breeze by Drag Force 通过阻力评估焦风分类的可能性
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147804
Ji-A Lee, Bong-Min Jin, Jeong-Whan Han
Sintered ore used as blast furnace burden materials is produced by mixing iron ore, coke, and limestone, then burning the coke and sintering the iron ore with the combustion heat. Among the coke charged, A particle size of 0.25 mm or less has an insignificant effect as a heat source and adhere to the surface of other materials to inhibit the reaction between oxygen and raw materials, thereby decreasing the quality of sintered ore. Therefore, to increase combustion efficiency, it is necessary to reduce the ratio of coke breeze in the charged coke. In this study, theoretical calculation, experiment and simulation were conducted to investigate the possibility of size classification by drag force in the process of dropping coke after being transported through a belt conveyor. The height of belt conveyor was at 1m, and velocity of the belt was 1.5, 2.3, and 2.6 m/s, which were considered as experimental variables. After falling, the distribution of coke particle size according to the horizontal travel distance was confirmed, and a fall trajectory prediction formula model was created through the drag model of polydisperse system and compared with the experimental and analysis results.
用作高炉炉料的烧结矿是通过将铁矿石、焦炭和石灰石混合,然后燃烧焦炭,利用燃烧热将铁矿石烧结而成。在焦炭充填物中,粒度为 0.25 毫米或以下的焦炭作为热源的效果不明显,而且会附着在其他材料表面,抑制氧气与原料的反应,从而降低烧结矿的质量。因此,要想提高燃烧效率,就必须降低装填焦炭中焦炭微风的比例。本研究通过理论计算、实验和模拟,探讨了焦炭通过带式输送机输送后,在下落过程中利用拖曳力进行粒度分级的可能性。带式输送机的高度为 1 米,输送带的速度分别为 1.5、2.3 和 2.6 米/秒,这三个参数被视为实验变量。通过多分散系统的阻力模型,建立了坠落轨迹预测公式模型,并与实验和分析结果进行了比较。
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引用次数: 0
Effect of Al–5Ti–1B Addition on Solidification Microstructure and Hot Deformation Behavior of DC-Cast Al–Zn–Mg–Cu Alloy 添加 Al-5Ti-1B 对直流铸造铝锌镁铜合金凝固显微组织和热变形行为的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147803
Junho Lee, Namhyuk Seo, Sang-Hwa Lee, K. Euh, Singon Kang, S. Son, Seok-Jae Lee, Jae-Gil Jung
This study investigated the effect of adding Al–5Ti–1B grain refiner on the solidification microstructure and hot deformation behavior of direct-chill (DC) cast Al–Zn–Mg–Cu alloys. The grain refiner significantly decreased the grain size and modified the morphology. Fine-grained (FG) alloys with grain refiners exhibit coarse secondary phases with a reduced number density compared to coarse-grained (CG) alloys without grain refiners. Dynamic recrystallization (DRX) was enhanced at higher compression temperatures and lower strain rates in the CG and FG alloys. Both particle stimulated nucleation (PSN) and continuous dynamic recrystallization (CDRX) are enhanced in the FG alloys, resulting in decreased peak stress values (indicating DRX onset) at 450°C. The peak stress of the FG alloys was higher at 300-400°C than that of the CG alloys because of grain refinement hardening over softening by enhanced DRX.
本研究探讨了添加 Al-5Ti-1B 晶粒细化剂对直接冷却(DC)铸造铝锌镁铜合金凝固微观结构和热变形行为的影响。晶粒细化剂明显减小了晶粒尺寸并改变了形貌。与未加入晶粒细化剂的粗晶粒 (CG) 合金相比,加入晶粒细化剂的细晶粒 (FG) 合金表现出数量密度降低的粗次相。在较高的压缩温度和较低的应变速率下,CG 和 FG 合金的动态再结晶(DRX)得到增强。在 FG 合金中,颗粒刺激成核(PSN)和连续动态再结晶(CDRX)都得到了增强,导致 450°C 时的峰值应力值降低(表明 DRX 开始)。FG 合金在 300-400°C 时的峰值应力高于 CG 合金,这是因为增强的 DRX 使晶粒细化硬化超过软化。
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引用次数: 0
Effects of Hot rolling Reduction on Microstructural Evolution and Mechanical Properties of 1.25Cr-1Mo-0.5V-0.3C Steel for High-Speed Rail Brake Discs 热轧还原对高铁制动盘用 1.25Cr-1Mo-0.5V-0.3C 钢微结构演变和机械性能的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147797
Hyo-Seong Kim, M. Kang, Minha Park, Byung Jun Kim, yong-SHin Kim, Tae young Lee, Byoungkoo Kim, Yong-Sik Ahn
In this study, the effect of rolling of 1.25Cr-1Mo-0.5V-0.3C American Iron and Steel Institute 4340 modified steel for highspeed railway brake discs on the microstructure and mechanical properties was investigated. The materials were hot-rolled at 0%, 51%, and 66% reduction ratios, and then analyzed by optical microscopy, scanning electron microscopy, and electron backscattering diffraction (EBSD). needle-shaped ferrite block morphology in bainite varied with the rolling ratio. EBSD analysis reveals dynamic recovery and dynamic recrystallization, affected ferrite block boundaries and dislocation densities during rolling. Mechanical tests showed that hardness, toughness and elongation increase at higher rolling reduction ratio, while strength remained relatively constant. In particular, the impact toughness increased almost twice from the level of 70 J in S1 (0% reduction) to the level of 130 J in S3 (66% reduction). These results showed that the hot rolling can significantly improve the strength and toughness combination of cast brake discs material.
本研究调查了高速铁路制动盘用 1.25Cr-1Mo-0.5V-0.3C 美国钢铁协会 4340 改性钢轧制对微观组织和机械性能的影响。材料以 0%、51% 和 66% 的还原比进行热轧,然后通过光学显微镜、扫描电子显微镜和电子反向散射衍射(EBSD)进行分析。EBSD 分析表明,在轧制过程中,动态恢复和动态再结晶会影响铁素体块的边界和位错密度。机械测试表明,轧制减薄率越高,硬度、韧性和伸长率越大,而强度保持相对稳定。尤其是冲击韧性,从 S1(轧制减薄率为 0%)的 70 J 到 S3(轧制减薄率为 66%)的 130 J,几乎增加了一倍。这些结果表明,热轧可以显著提高铸造制动盘材料的强度和韧性。
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引用次数: 0
Effect of Cooling Rate on Microstructure and Mechanical Properties According to Heat Treatment Temperature of Inconel 625 冷却速率对热处理温度下铬镍铁合金 625 显微结构和机械性能的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147793
Minha Park, Gang Ho Lee, Hyo-Seong Kim, Byoungkoo Kim, Sanghoon Noh, Byung Jun Kim
Inconel 625 is typically used in extreme environments due to excellent mechanical properties such as high strength, corrosion resistance, abrasion resistance and low-temperature toughness. When manufacturing a hot forged flange with a thick and complex shape, the cooling rate varies depending on the location due to the difference in thermal gradient during the cooling process after hot forging. In this study, to evaluate the microstructure and mechanical properties of Inconel 625 according to the cooling rate, we performed heat treatment at 950°C, 1050°C, and 1150°C for 4 hours followed by water cooling. Additionally, temperature data for each location on the flange were obtained using finite element method (FEM) simulation for each heat treatment temperature, revealing a discrepancy in the cooling rate between the surface and the center. Therefore, the correlation between microstructure and mechanical properties according to cooling rate was investigated.
铬镍铁合金 625 具有高强度、耐腐蚀、耐磨损和低温韧性等优异的机械性能,通常用于极端环境。在制造厚度大、形状复杂的热锻法兰时,由于热锻后冷却过程中的热梯度不同,冷却速度也因位置而异。在本研究中,为了根据冷却速度评估铬镍铁合金 625 的微观结构和机械性能,我们分别在 950°C、1050°C 和 1150°C 下进行了 4 小时的热处理,然后进行水冷。此外,我们还使用有限元法(FEM)模拟获得了每个热处理温度下法兰上每个位置的温度数据,发现表面和中心的冷却速率存在差异。因此,研究了冷却速度对微观结构和机械性能的影响。
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引用次数: 0
The Effects of Post Weld Heat Treatment on Microstructure and Mechanical Properties of API X70 Linepipe using Submerged Arc Welding 采用埋弧焊进行焊后热处理对 API X70 线路钢管微观结构和机械性能的影响
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147794
Minha Park, Gang Ho Lee, Gwangjoo Jang, Hyoung-Chan Kim, Byoungkoo Kim, Byung Jun Kim
API X70 steel requires high strength and toughness for safety in extreme environments like high pressure and low temperature. Submerged Arc Welding (SAW ) is effective for manufacturing thick steel pipes. However, the welding heat input during SAW alters the microstructure and mechanical properties of the heat affected zone (HAZ). Therefore, investigating the correlation between microstructure and mechanical properties in welded X70 pipes is important to address potential degradation of HAZ and weld metal (WM). In this study, post weld heat treatment (PWHT) was performed to improve mechanical properties of HAZ and WM and to reduce residual stress caused by the welding process. We performed PWHT at 640°C for 15 hours and followed by air cooling. After heat treatment, we observed the microstructure through OM and SEM analysis, and investigated the mechanical properties through tensile test, hardness test, and Charpy impact test.
API X70 钢要求具有高强度和韧性,以便在高压和低温等极端环境中确保安全。埋弧焊(SAW)是制造厚钢管的有效方法。然而,埋弧焊时输入的焊接热量会改变热影响区(HAZ)的微观结构和机械性能。因此,研究 X70 焊接钢管的微观结构和机械性能之间的相关性对于解决热影响区和焊接金属 (WM) 的潜在退化问题非常重要。本研究采用焊后热处理 (PWHT) 来改善 HAZ 和 WM 的机械性能,并降低焊接过程中产生的残余应力。我们在 640°C 温度下进行了 15 小时的焊接后热处理,然后进行空气冷却。热处理后,我们通过 OM 和 SEM 分析观察了微观结构,并通过拉伸试验、硬度试验和夏比冲击试验研究了机械性能。
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引用次数: 0
Changes in Microstructure and Texture of a Multi-Stack Accumulative Roll Bonding Processed Complex Aluminum Alloy with Annealing 退火后多叠层累积轧制结合加工复杂铝合金的微观结构和纹理变化
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147795
Sang-Hyeon Jo, Seong-Hee Lee
Changes in the microstructure and texture with annealing temperature of a nanostructured complex aluminum alloy fabricated by multi-stack accumulative Roll Bonding (aRB) process using various al alloys are investigated in detail. The aRB process is performed up to 4 cycles without lubrication at room temperature. The specimen fabricated by the aRB is a multi-layer aluminum alloy sheet in which the aa1050, aa5052 and aa6061 al alloys are alternately stacked to each other. The average grain size of the starting material is 140 μm, but after 4 cycles of the ARB process, this is reduced to 150 nm. The complex Al alloy still shows an ultrafine grained microstructure at annealing temperatures up to 250℃, but after annealing at 300℃, it exhibits a heterogeneous structure containing both the ultrafine grains and the coarse grains due to the occurrence of discontinuous recrystallization. The specimens annealed at temperatures above 300 ℃ also show a heterogeneous microstructure even if the heterogeneities of grain size differ from each other. The texture develops abnormally at higher annealing temperatures; the deformation textures are developed as [112]//nD and [111]//nD components, even in the recrystallized specimens. as the annealing temperature increases, the number fraction of the high-angle grain boundaries gradually decreases. The changes in microstructure and texture of the specimens with increase of the annealing temperature are compared to those of the specimens processed by 2-cycle of the aRB.
详细研究了使用各种合金通过多层累积轧制粘接(aRB)工艺制造的纳米结构复杂铝合金的微观结构和纹理随退火温度的变化。aRB 工艺在室温无润滑的情况下最多可进行 4 次循环。aRB 制成的试样是多层铝合金板,其中 aa1050、aa5052 和 aa6061 铝合金交替堆叠在一起。初始材料的平均晶粒大小为 140 μm,但经过 4 次 ARB 工艺循环后,平均晶粒大小减小到 150 nm。复合铝合金在 250℃以下的退火温度下仍显示出超细晶粒的微观结构,但在 300℃退火后,由于发生了不连续再结晶,它显示出同时包含超细晶粒和粗晶粒的异质结构。在 300 ℃ 以上退火的试样也呈现出异质微观结构,即使晶粒大小的异质性互不相同。随着退火温度的升高,高角度晶界的数量逐渐减少。试样的微观结构和纹理随退火温度升高而发生的变化与经 2 周期 aRB 处理的试样进行了比较。
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引用次数: 0
Fabrication of Porous Sintered Body using Shape-Controled 316l Stainless Steel Powder by High-Energy Ball Milling 通过高能球磨利用形状可控的 316l 不锈钢粉末制造多孔烧结体
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147796
Woo Cheol Kim, Jong-Hoon Byun
In this study, 316L stainless steel powder was used to produce a porous body that could be used in a specific environment. In contrast to the existing method of producing filters using only spherical powders, we attempted to produce filters using plate- and needle-like powders and evaluated their performance. In the powder preparation step, the shape change of the powder was analyzed by changing the size of the stainless-steel balls used for ball milling. Then, the variations in properties of the sintered porous body caused by the ball size were investigated. As the average ball size decreased, the average particle size of the powder decreased. Moreover, the surface area and pore size of the porous body decreased. Additionally, when balls of different sizes were mixed, the porous body showed a mixture of coarse and fine pores.
在这项研究中,我们使用 316L 不锈钢粉末制作了一种可在特定环境中使用的多孔体。与现有的仅使用球形粉末生产过滤器的方法不同,我们尝试使用板状和针状粉末生产过滤器,并对其性能进行了评估。在粉末制备步骤中,我们通过改变球磨所用不锈钢球的大小来分析粉末的形状变化。然后,研究了球尺寸对烧结多孔体性能的影响。随着平均球径的减小,粉末的平均粒径也随之减小。此外,多孔体的表面积和孔径也减小了。此外,当不同大小的球混合在一起时,多孔体显示出粗孔和细孔的混合。
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引用次数: 0
Facile Synthesis of Bumpy-Structured ZnO-ZnS Core-Shell Microspheres with Enhanced Photocatalytic Performance 轻松合成具有增强光催化性能的凹凸结构 ZnO-ZnS 核壳微球
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147792
Hee Yeon Jeon, Mijeong Park, Seungheon Han, Dong Hoon Lee, Young‐In Lee
Zinc oxide is considered an outstanding photocatalyst candidate, but its low photo-corrosion resistance is a problem to be solved. In the ZnO-ZnS core-shell structure, ZnS acts as a protective layer for the ZnO core, and thus, it can enhance stability and long-term performance. The ZnO-ZnS core-shell structure is synthesized into various nanoscale morphologies with high specific surface areas to improve photocatalytic efficiency. However, they are easily agglomerated and are hard to separate from reaction media. In this study, micro-sized bumpy spheres of ZnO-ZnS core-shell structure were prepared via facile chemical transformation of as-prepared ZnO. After sulfurization of the ZnO template, it was confirmed through SEM, TEM, EDS, and XPS analysis that a uniform ZnS shell layer was formed without significant change in the initial ZnO morphology. The ZnO-ZnS core-shell microsphere has shown superior efficiency and stability in the photocatalytic degradation of Rhodamine B compared with pristine ZnO microspheres
氧化锌被认为是一种优秀的光催化剂候选材料,但其较低的抗光腐蚀性是一个亟待解决的问题。在 ZnO-ZnS 核壳结构中,ZnS 是 ZnO 内核的保护层,因此可以提高稳定性和长期性能。ZnO-ZnS 核壳结构被合成为具有高比表面积的各种纳米级形态,以提高光催化效率。然而,它们很容易团聚,很难从反应介质中分离出来。本研究通过对制备好的 ZnO 进行简单的化学转化,制备了 ZnO-ZnS 核壳结构的微尺寸凹凸球。ZnO 模板硫化后,通过 SEM、TEM、EDS 和 XPS 分析证实形成了均匀的 ZnS 壳层,而 ZnO 的初始形貌没有发生显著变化。与原始 ZnO 微球相比,ZnO-ZnS 核壳微球在光催化降解罗丹明 B 方面表现出更高的效率和稳定性。
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引用次数: 0
Investigation of Hydrogen Embrittlement of Haynes 617 and Hastelloy X Alloys Using Electrochemical Hydrogen Charging 利用电化学充氢研究 Haynes 617 和哈氏合金 X 的氢脆性
IF 0.6 4区 材料科学 Q3 Materials Science Pub Date : 2024-04-10 DOI: 10.24425/amm.2024.147802
Jae-Yun Kim, Sang-Gyu Kim, Byoungchul Hwang
This study explores the hydrogen embrittlement behaviour of two Ni-based superalloys using electrochemical hydrogen charging. Two types of tensile specimens with different geometry for the Haynes 617 and Hastelloy X alloys were electrochemically hydrogen-charged, and then a slow strain rate test was conducted to investigate the hydrogen embrittlement behaviour. Unlike the ASTM standard specimens, two-step dog-bone specimens with a higher surface-area-to-volume ratio showed higher sensitivity to hydrogen embrittlement because hydrogen atoms are distributed mostly on the surface area. On the other hand, the Haynes 617 alloy had a lower hydrogen embrittlement resistance than that of the Hastelloy X alloy due to its relatively large grain size and the presence of precipitates at grain boundaries. The Haynes 617 alloy primarily showed an intergranular fracture mode with cracks from the slip band, whereas the Hastelloy X alloy exhibited a combination of transgranular and intergranular fracture behavior under hydrogen-charged conditions.
本研究利用电化学充氢方法探讨了两种镍基超级合金的氢脆行为。对 Haynes 617 和 Hastelloy X 合金的两种不同几何形状的拉伸试样进行了电化学充氢,然后进行了慢应变速率试验,以研究氢脆行为。与 ASTM 标准试样不同,表面积与体积比更高的两步狗骨试样对氢脆的敏感性更高,因为氢原子主要分布在表面区域。另一方面,Haynes 617 合金的抗氢脆性低于 Hastelloy X 合金,原因是其晶粒尺寸相对较大,且晶界存在析出物。Haynes 617 合金主要表现为晶间断裂模式,裂纹来自滑移带,而 Hastelloy X 合金在充氢条件下则表现为跨晶和晶间断裂行为的结合。
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引用次数: 0
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Archives of Metallurgy and Materials
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