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A Comparative Study on The Electrochemical Properties of Hydrothermal and Solid-State Methods in The NCM Synthesis for Lithium Ion Battery Application 水热法和固态法在锂离子电池NCM合成中电化学性能的比较研究
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.74209
S. Pradanawati, E. Nursanto, Afif Thufail, Ahmad Zaky Raihan, S. Sugianto, H. Oktaviano, Hanida Nilasary, A. Subhan, Agung Nugroho
In this article, we report and compare the synthesis method of the active cathode materials based on nickel‐cobalt‐manganese (NCM) for lithium-ion battery application. We evaluate the hydrothermal and solid-state reaction method in NCM-622 synthesis, the material characterizations, and the battery performance. Based on the analytical results using X-ray diffraction (XRD), particles synthesized using hydrothermal and solid-state methods exhibit a highly crystalline NCM phase. NCM particles synthesized using solid-state reaction exhibit high-rate performance up to 10 C. The electrochemical impedance spectroscopy analysis shows that the charge transfer resistance (Rct) of NCM synthesized by the solid-state reaction (SSR) method was 25.9% lower than hydrothermal. Meanwhile, the ionic diffusivity of the SSR sample was 38.5% higher than the hydrothermal sample. These two factors lead to better performance when tested in a lithium-ion battery.
在本文中,我们报道并比较了用于锂离子电池应用的基于镍钴锰(NCM)的活性阴极材料的合成方法。我们评估了NCM-622合成中的水热和固态反应方法、材料表征和电池性能。基于X射线衍射(XRD)的分析结果,使用水热和固态方法合成的颗粒显示出高度结晶的NCM相。通过固态反应合成的NCM颗粒表现出高达10C的高速率性能。电化学阻抗谱分析表明,通过固态反应(SSR)方法合成的NCM的电荷转移电阻(Rct)比水热法低25.9%。同时,SSR样品的离子扩散率比水热样品高38.5%。当在锂离子电池中测试时,这两个因素会带来更好的性能。
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引用次数: 0
Industrial Application of Rice Husk as an Alternative Fuel in Cement Production for CO2 Reduction 稻壳作为替代燃料在水泥生产中的工业应用
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.77483
Ranoe Bramantiyo, E. Lestianingrum, R. B. Cahyono
The cement industry generally spends about 30-40% of production costs to provide energy for production. It forces the cement industry to look for cheaper and widely available alternative energy sources to increase its competitiveness. The dominance of fossil fuels poses another problem for the cement industry in the form of high CO2 emissions. To overcome this, PT Indocement Tunggal Prakarsa (ITP) Tbk, Palimanan Unit, is committed to continuously looking for alternative energy sources by utilizing rice husks in the suspension preheater unit. This study aims to evaluate the performance, especially the reduction of CO2 emissions and the economic benefits of energy substitution applications using rice husks. Based on the calculation in 2020, there will be an increase of 37% in 2021, and the total energy of rice husks will reach around 1,996,671 GJ. It is equivalent to using fossil fuel coal of approximately 106,450 tonnes. The contribution of rice husks to primary energy consumption seems to continue to increase yearly. A significant increase occurred between 2020 - 2021, and the contribution of rice husks reached 23%. Rice husks usage has reduced CO2 emissions by almost 220,000 tons of CO2e and brought production cost benefits to around 40 billion by 2021. Therefore, the substitution of coal fuel using rice husk has proven to be effective in reducing CO2 emissions in the cement production process. By still paying attention to the reliability of the process and the quality of the cement products produced, these efforts can be continuously encouraged to realize cement products that are more environmentally friendly. 
水泥行业通常花费约30-40%的生产成本来为生产提供能源。它迫使水泥行业寻找更便宜、更广泛的替代能源,以提高其竞争力。化石燃料的主导地位给水泥行业带来了另一个问题,即高二氧化碳排放。为了克服这一问题,PT Indocent Tunggal Prakarsa(ITP)Tbk,Palimanan机组致力于通过利用悬浮预热器机组中的稻壳来不断寻找替代能源。本研究旨在评估使用稻壳的能源替代应用的性能,特别是减少二氧化碳排放和经济效益。根据2020年的计算,2021年将增长37%,稻壳总能量将达到1996671 GJ左右。这相当于使用了大约106450吨的化石燃料煤。稻壳对一次能源消耗的贡献似乎每年都在继续增加。2020-2021年间出现了显著增长,稻壳的贡献率达到23%。到2021年,稻壳的使用减少了近22万吨二氧化碳排放量,并使生产成本效益达到约400亿美元。因此,用稻壳代替煤燃料已被证明在减少水泥生产过程中的二氧化碳排放方面是有效的。通过仍然关注工艺的可靠性和生产的水泥产品的质量,可以不断鼓励这些努力,以实现更环保的水泥产品。
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引用次数: 1
Extraction of Rutin from the Leaf of Male Carica papaya Linn. using Microwave-Assisted and Ultrasound-Assisted Extractive Methods 雄性番木瓜叶中芦丁的提取。采用微波辅助和超声辅助提取方法
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.77375
See Khai Chew, W. H. Teoh, S. Hong, R. Yusoff
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引用次数: 1
Application of Refuse-Derived Fuel (RDF) Plant in Piyungan Landfill Municipal Solid Waste Management 垃圾衍生燃料(RDF)装置在皮云干垃圾填埋场生活垃圾管理中的应用
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.75560
Diananto Prihandoko, C. Purnomo, Primanda Kiky Widyaputra, Nasirudin Nasirudin
Piyungan Landfill is the biggest landfill in the Yogyakarta Province that still operates in overcapacity condition. A new alternative is highly required in solid waste management in the landfill, which can reduce the volume of the waste coming into it and decrease the need for a new landfill area. Refused-derived fuel (RDF) plant is one of the technological alternatives in solid waste management that has the potential to reduce the volume of solid waste and change the waste into fuel. The study analyzed the potential of the application of the RDF to reduce the volume of solid waste in the Piyungan landfill and its economic feasibility. The results of the analysis showed that during the operational period of the RDF plant, the volume of the solid waste coming into the landfill could be annually reduced by 43% on average. The results of the economic analysis show that the RDF plant in the Piyungan Landfill is feasible to apply with an NPV of IDR 281.46 billion, an IRR of 24%, and a payback period of 6 years.
皮云干垃圾填埋场是日惹省最大的垃圾填埋场,目前仍处于产能过剩状态。在垃圾填埋场的固体废物管理中,迫切需要一种新的替代方案,它可以减少进入垃圾填埋场中的废物量,并减少对新垃圾填埋区的需求。废弃衍生燃料(RDF)工厂是固体废物管理的技术替代品之一,有可能减少固体废物的体积并将废物转化为燃料。该研究分析了RDF在减少皮云干垃圾填埋场固体废物体积方面的应用潜力及其经济可行性。分析结果表明,在RDF工厂的运营期间,进入垃圾填埋场的固体废物量平均每年可减少43%。经济分析结果表明,皮云干垃圾填埋场的RDF工厂是可行的,净现值为2814.6亿印尼盾,内部收益率为24%,回收期为6年。
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引用次数: 0
Effect of Al Concentration over ZnO-Al2O3 Physicochemical Characteristics and Removal of Remazol Red RB 铝浓度对ZnO-Al2O3理化性质的影响及瑞玛唑红RB的去除
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.70084
W. Purwaningrum, Fingky Pristika Sari, J. Julinar, Adiq Ahmadi, Muhammad Said
ZnO is one of the widely used semiconductors due to its high photocatalytic activity. The inactivity of ZnO in the visible range could be enhanced by combining the ZnO with Al. In this study, the photocatalytic activity of ZnO-Al2O3 on Remazol Red RB was investigated. The effect of the ratio mass of ZnO-Al2O3 (1:0.05, 1:0.07, and 1:0.10) was also evaluated. The photocatalyst would be characterized using XRD, SEM-EDX, and UV-Vis DRS. The characterization showed that photocatalysts were successfully synthesized. The XRD analysis showed that the optimum ratio mass of ZnO-Al2O3 was achieved by 1:0.05, with the smallest crystal size of 13.3 nm. The SEM analysis showed that the surface of ZnO-Al2O3 (1:0.05) was easily granulated with smaller particle sizes than ZnO, and the shape tends to clump with the composites. The EDX analysis of ZnO-Al2O3 confirmed the presence of Zn, O, and Al elements. The photodegradation study showed that the optimum conditions were obtained at a contact time of 180 minutes at pH 6 with 91.04% dye removal. In addition, the effect of the initial concentration of the dye was achieved at 50 ppm with a dye removal of 89.26%. The study showed that the ZnO-Al2O3 exhibited adequate removal of Remazol red RB.
ZnO由于其高的光催化活性而成为广泛使用的半导体之一。将ZnO与Al结合可以增强ZnO在可见光范围内的无活性。在本研究中,研究了ZnO-Al2O3对Remazol Red RB的光催化活性。还评估了ZnO-Al2O3的质量比(1:0.05、1:0.07和1:0.10)的影响。利用XRD、SEM-EDX和UV-Vis-DRS对光催化剂进行了表征。表征表明,成功合成了光催化剂。XRD分析表明,ZnO-Al2O3的最佳质量比为1:0.05,最小晶粒尺寸为13.3nm。SEM分析表明,与ZnO相比,ZnO-Al_2O_3(1:0.05)表面易于颗粒化,颗粒尺寸较小,且形状易于与复合材料结块。ZnO-Al2O3的EDX分析证实了Zn、O和Al元素的存在。光降解研究表明,在pH 6下,接触时间为180分钟,染料去除率为91.04%,得到了最佳条件。此外,染料的初始浓度在50ppm时达到了效果,染料去除率为89.26%。研究表明,ZnO-Al2O3对雷唑红RB的去除效果良好。
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引用次数: 0
The Effect of Power on Nitrate Synthesis and The Emission Intensities of Reactive Species Using Anodic Plasma Electrolysis 功率对阳极等离子体电解硝酸合成及反应物质发射强度的影响
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.76790
Harianingsih Harianingsih, N. Saksono, E. F. Karamah, Z. Zakaria
Nitrates are used as fertilizer to fulfill nutrients for plants. Anodic plasma electrolysis technology can be an effective and environmentally friendly solution in nitrogen fixation into nitrate compounds. This research aimed to determine the effect of controlling voltage and power in nitrate synthesis using plasma electrolysis with air as the raw material injected at the anode. The material used is an electrolyte solution of 0.02 M K2SO4, the electrodes used are in the form of tungsten and stainless steel, and a nitrate reagent is used for the nitrate test. The results of the study showed that at 400 W, the optimal rate was 0.8 L men-1 with 1889 mg L-1 of nitrate formed. While at 500 W and 600 W, the optimal rate of 1 L men-1 with nitrate formed was 2213 mg L-1 and 2453 mg L-1. The emission intensities of reactive species N, N2*, N2+,•OH, •H, and •O at an optimal rate of 0.8 L men-1 400 W 700 V in 20139 au, 28540 au, 18023 au, 30863 au, 12547 au, 49800 au. The addition of air injection will increase the oxygen input into the plasma zone, which can produce reactive species •O and nitrogen produces reactive species N, N2*, N2+ forms NO. The formed NO compounds can be oxidized to NO2, and the reaction between NO2 and reactive species •OH forms nitrates. 
硝酸盐被用作肥料,为植物补充营养。阳极等离子体电解技术是一种有效且环保的硝酸盐化合物固氮解决方案。本研究旨在确定在阳极注入空气为原料的等离子体电解中控制电压和功率对硝酸合成的影响。使用的材料为0.02 M K2SO4电解质溶液,使用的电极为钨和不锈钢形式,使用硝酸盐试剂进行硝酸盐测试。结果表明,在400 W条件下,最佳速率为0.8 mg -1,硝态氮生成量为1889 mg -1。而在500 W和600 W条件下,1 L man -1与硝酸盐的最佳生成量分别为2213 mg L-1和2453 mg L-1。在20139 au、28540 au、18023 au、30863 au、12547 au、49800 au条件下,N、N2*、N2+、•OH、•H和•O的最优发射率为0.8 L men-1 400 W 700 V。注入空气会增加等离子体区的氧气输入,产生反应性物质•O,氮气产生反应性物质N, N2*、N2+生成NO。生成的NO化合物可氧化为NO2, NO2与活性物质•OH反应生成硝酸盐。
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引用次数: 0
Characterization of Cellulose Acetate Membrane at Different Thicknesses on Sucrose Concentration by Forward Osmosis 正渗透法表征不同厚度醋酸纤维素膜对蔗糖浓度的影响
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.77350
A. I. M. Idris, S. M. Mustapa Kamal, A. Sulaiman, R. Omar, Munirah Mohammad
Forward osmosis (FO) requires a specific membrane structure for applications like juice concentration. The phase inversion method was used to make cellulose acetate (CA) FO membranes. The solvents used were acetone and 1,4-dioxane. Additives included polyvinylpyrrolidone (PVP), methanol, and maleic acid were used in the preparation of CA membrane, which make it easier to improve a FO membrane's permeability. The performance of fabricated FO membrane and their  morphology were evaluaed with different casting thicknesses of 150, 200, and 250 µm. Experiment works begins with an hour of membrane flux testing, deionized water was used as feed solution and 1 M NaCl as draw solution. The membrane was then used to concentrate 0.5 M sucrose with NaCl for 240 minutes (2 M). Contact angle, porosity, and scanning electron miscroscopy (SEM) were used to characterize membrane properties and morphology. High water flux (2.25 L/m2hr) and high porosity (75.86%) were found at 200 µm casting thickness. Water permeability of sucrose concentration at 200 µm casting thickness had the highest flux (2.39 L/m2hr). The results also show that flux values vary with membrane thickness. All membranes were hydrophilic with contact angles below 90°.  A 200 µm casting thickness produces a membrane with smooth and evenly distributed pores, according to morphology analysis. Structural parameter (S) values had a proportional relationship with the FO membrane thickness, which thinner membrane potentially reduces the internal concentration polarization (ICP).
正向渗透(FO)需要一种特殊的膜结构,用于果汁浓缩等应用。采用相转化法制备了醋酸纤维素(CA) FO膜。溶剂为丙酮和1,4-二恶烷。采用聚乙烯吡咯烷酮(PVP)、甲醇和马来酸等添加剂制备CA膜,使其更容易提高膜的渗透性。在150、200和250µm不同的浇铸厚度下,对制备的FO膜的性能和形貌进行了评价。实验工作从1小时的膜通量测试开始,以去离子水为进料液,1 M NaCl为拉伸液。然后用NaCl浓缩0.5 M蔗糖240分钟(2 M),用接触角、孔隙率和扫描电子显微镜(SEM)表征膜的性质和形貌。铸体厚度为200µm时,水通量高(2.25 L/m2hr),孔隙率高(75.86%)。铸体厚度为200µm时,蔗糖浓度的透水性通量最高,为2.39 L/m2hr。结果还表明,通量值随膜厚的变化而变化。所有膜均为亲水性,接触角均小于90°。根据形貌分析,200µm厚度的铸造膜具有光滑且均匀分布的孔隙。结构参数(S)值与FO膜厚度成正比关系,较薄的膜可能会降低内部浓度极化(ICP)。
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引用次数: 0
Effects of Nucleation and Crystal Growth Rates on Crystal Size Distribution for Seeded Batch Potash Alum Crystallization Process 种子批式钾明矾结晶过程中成核速率和晶体生长速率对晶体尺寸分布的影响
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.74121
S. Z. Adnan, N. A. Abdul Samad
The driving force of the cooling crystallization process is supersaturation, where the supersaturation level during the crystallization process is crucial to grow the crystal sufficiently. Nucleation and crystal growth rates are two concurrent phenomena occurring during crystallization. Both are supersaturation functions that determine the growth of seed crystals and the formation of fine crystals. Trade-offs between nucleation and crystal growth are essential for achieving the large size of seed crystals with the minimum number of fine crystals. Thus, the objective of this study is to analyze the effects of nucleation and crystal growth rates on final product quality, which is crystal size distribution (CSD). Modeling of the crystallization process using a potash alum case study is highlighted and simulated using Matlab software. Then, the effects of nucleation rate, crystal growth rate, and both nucleation and crystal growth rates on CSD are evaluated using local sensitivity analysis based on the one-factor-at-a-time (OFAT) method. Based on simulation results for all strategies, a low combined rate delivers the best performance of the final CSD compared to others. Its primary peak has a mean crystal size of 455 µm with 0.0078 m3/m volume distribution. This means that the grown seed crystals are large with high volume distribution compared to the nominal strategy, which is at the mean crystal size of 415 µm and 0.00434 m3/m. Meanwhile, the secondary peak has the mean crystal size of 65 µm, 0.00028 m3/m in volume distribution. This corroborates the least number of fine crystals at the considerably small size compared to nominal’s (0.00151 m3/m, 35 µm). Overall, the low nucleation and crystal growth rates strategy provides useful insights into designing temperature profiles during the linear cooling crystallization process, whereby achievable supersaturation levels in obtaining large crystals with fewer crystal fines are provided via simulation.
冷却结晶过程的驱动力是过饱和,结晶过程中的过饱和水平对晶体的充分生长至关重要。成核速率和晶体生长速率是结晶过程中同时发生的两个现象。两者都是过饱和函数,决定了种子晶体的生长和细晶的形成。在成核和晶体生长之间的权衡是实现大尺寸种子晶体与最小数量的细晶体的必要条件。因此,本研究的目的是分析成核速率和晶体生长速率对最终产品质量的影响,即晶体尺寸分布(CSD)。以碳酸钾明矾为例,对结晶过程进行了建模,并用Matlab软件进行了仿真。然后,采用基于单因子-一次(OFAT)法的局部灵敏度分析,评价了成核速率、晶体生长速率以及成核和晶体生长速率对CSD的影响。基于所有策略的仿真结果,较低的组合速率可以提供最终CSD的最佳性能。其原峰平均晶粒尺寸为455µm,体积分布为0.0078 m3/m。这意味着与名义策略相比,生长的种子晶体体积大,体积分布高,平均晶体尺寸为415µm, 0.00434 m3/m。次峰平均晶粒尺寸为65µm,体积分布为0.00028 m3/m。这证实了与标称尺寸(0.00151 m3/m, 35µm)相比,在相当小的尺寸下,细晶的数量最少。总体而言,低成核和晶体生长速率策略为设计线性冷却结晶过程中的温度分布提供了有用的见解,从而通过模拟提供了在获得较少晶细的大晶体时可实现的过饱和水平。
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引用次数: 1
Characteristics of Rapid Visco Analyzer Carrageenan Extract with Enzymatic Pretreatment of Kappaphycus striatum 酶预处理纹状树卡拉胶提取物的快速粘度分析仪特性研究
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.76994
Hendrawan Laksono, Citra Kusumaning Dyah, Renny Primasari Gustia Putri, Maya Soraya, H. Purwoto
Carrageenan is a polysaccharide compound extracted from red seaweed and is widely used by food, cosmetic, and advanced materials industries because of its good properties as an environmentally friendly stabilizer. Carrageenan extraction generally uses alkaline treatment for one full day, where the treatment is to obtain carrageenan quality with good gel characteristics. The use of cellulase enzymes is thought to accelerate the desulfuration process of seaweed, where cellulase enzymes are used to break down cellulose in seaweed cell walls. By using a rapid visco analyzer (RVA), carrageenan was tested to see the pattern and viscosity value. This study aims to determine the effect of enzymatic pretreatment on the profile of carrageenan with a shorter alkalization process compared to the alkalization commonly used by the industry. The results showed that enzymatic treatment before KOH alkalization would produce a carrageenan profile with a viscosity value of 272-360 cP, whereas the NaOH alkalization only reached 19-24 cP. The results of the test using RVA showed that the addition of an enzymatic process could change the physicochemical properties, such as viscosity and gel point of the carrageenan alkalinized with KOH. However, there was no significant difference in the properties when treated by alkalization using NaOH, which can be described from the value of the gelling point of carrageenan treated by cellulose enzyme. Adding enzymes to KOH will accelerate the gelation process, which occurs at an average temperature of 42.78oC. Meanwhile, carrageenan without enzymatic addition has an average gelation value of 37.48oC.
卡拉胶是一种从红海藻中提取的多糖化合物,因其具有良好的环境稳定性能而被广泛应用于食品、化妆品和先进材料行业。卡拉胶提取一般采用全天碱性处理,此处理是为了获得具有良好凝胶特性的卡拉胶质量。纤维素酶的使用被认为可以加速海藻的脱硫过程,其中纤维素酶被用来分解海藻细胞壁中的纤维素。利用快速粘度分析仪(RVA)对卡拉胶进行了测试,以了解其规律和粘度值。本研究旨在确定与工业上常用的碱化工艺相比,用更短的碱化过程对卡拉胶的酶预处理对其轮廓的影响。结果表明,KOH碱化前的酶促处理可以得到粘度值为272 ~ 360 cP的卡拉胶,而NaOH碱化后的卡拉胶粘度值仅为19 ~ 24 cP。RVA试验结果表明,酶促处理可以改变KOH碱化后卡拉胶的粘度和凝胶点等理化性质。然而,NaOH碱化处理对卡拉胶的性能没有显著影响,这可以从纤维素酶处理卡拉胶的胶凝点值来描述。在KOH中加入酶会加速胶凝过程,胶凝过程发生在平均温度42.78℃。未加酶的角叉菜胶平均胶凝值为37.48℃。
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引用次数: 0
The Development of Tubular Photobioreactor for Microalgae Cultivation 微藻培养用管状光生物反应器的研制
Q4 Chemical Engineering Pub Date : 2022-12-29 DOI: 10.22146/ajche.59412
Varit Kunopagarnwong, T. Srinophakun
In a tubular photobioreactor, microalgae cells obscure one another (Self-shading), leading to the microalgae at the bottom of the tube getting less light. The objective of this research was to design and develop Tubular Photobioreactor with 93.5 liters for microalgae cultivation. The experiments had two steps. The first step was designing the solar receiver by inserting the fin into each tube wall as follows: 12-34, 1-2-3-4, 1234, and 13-24. Then, FLUENT software was used to simulate flow behavior inside the tube by Computational Fluid Dynamics by observing the pressure drop, the amount of energy consumption, and the swirling velocity to select the best fin-type. The best fin-type with the growth rate equation is introduced in the next step to simulate the microalgae's growth and movement using the user-defined function technique. The comparison of a tubular photobioreactor is investigated between fin and without fin by observing biomass production. The results showed that algae's optimum inlet velocity is 0.15 meters per second with the tubes containing fin-type 13-24. When simulating the growth behavior of microalgae, results show that the tubes without fins had lower biomass content than the 13-24 fin-type, which were 0.675 and 0.806 grams per liter, respectively, because the 13-24 fin-type will make well microalgae distribution leading to increase the light distribution too. Tubular photobioreactor fins type 13-24 had more biomass production, up to 19.4 percent.
在管状光生物反应器中,微藻细胞相互遮蔽(自我遮蔽),导致管底部的微藻获得较少的光。本研究的目的是设计和开发用于微藻培养的93.5升管状光生物反应器。实验分为两个步骤。第一步是设计太阳能接收器,将鳍片插入每个管壁如下:12-34,1-2-3-4,1234和13-24。然后,利用FLUENT软件,通过对压降、能耗、旋流速度的观察,对管内流动行为进行计算流体力学模拟,选择最佳的翅片类型。下一步引入最佳鳍型和生长速率方程,利用自定义函数技术模拟微藻的生长和运动。通过对管状光生物反应器中生物质产量的观察,对翅片反应器和无翅片反应器进行了比较。结果表明,在13-24型翅片管中,藻类的最佳入口速度为0.15 m / s。通过对微藻生长行为的模拟,结果表明,无鳍管的生物量含量低于13-24鳍型,分别为0.675 g / l和0.806 g / l,这是因为13-24鳍型会使微藻分布良好,从而增加了光分布。13-24型管式光生物反应器的生物量产量最高,达19.4%。
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引用次数: 0
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ASEAN Journal of Chemical Engineering
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