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Corrosion inhibition of carbon steel in hydrochloric acid by organic compounds containing heteroatoms 含杂原子的有机化合物对碳钢在盐酸中的缓蚀作用
Pub Date : 2002-07-01 DOI: 10.1179/000705902225002376
M. Athar, H. Ali, M. Quraishi
Abstract Three organic inhibitors containing heteroatoms, namely: undecenoic acid hydrazide (UAH); 2-mercaptobenzothiazole (MBT); and 2-hydrazinobenzothiazole (HBT) have been synthesised in the lab and their inhibiting action on the corrosion of carbon steel in 1N HCl was investigated by means of two different techniques, namely weight loss and potentiodynamic studies. The weight loss studies were conducted in 1MHCl at different temperatures (30, 45, and 60°C) using various concentrations (25–500 ppm) of the inhibitor, and the inhibitor with the highest efficiency (HBT) was also tested for different immersion times (1/2, 3, 6, and 24 h) at the optimum concentration (500 ppm) at room temperature (30°C). The results show that the inhibitor efficiency increases with increased temperature, from room temperature (30°C) to 60°C at the most effective concentration (500 ppm). Inhibitor efficiency (IE) also increases with increase in the inhibitor concentration from 25 to 500 ppm at a given temperature and time. The effect of immersion time on the inhibition efficiency (IE) for HBT was also studied, and the results show that the inhibition efficiency (IE) increases with immersion time. The potentiodynamic polarisation studies revealed that UAH is a mixed type of inhibitor whereas MBT and H BT are predominantly anodic inhibitors. The adsorption of these inhibitors on the metal surface obeys the Temkin adsorption isotherm.
三种含杂原子的有机抑制剂,即:十一烯酸肼(UAH);2-mercaptobenzothiazole (MBT);和2-肼苯并噻唑(HBT)在实验室合成,并通过两种不同的技术,即失重和动电位研究,研究了它们对碳钢在1N HCl中的腐蚀抑制作用。在不同温度(30、45和60°C)的1MHCl中,使用不同浓度(25-500 ppm)的抑制剂进行了失重研究,并在室温(30°C)的最佳浓度(500 ppm)下,对效率最高的抑制剂(HBT)进行了不同浸泡时间(1/2、3、6和24 h)的测试。结果表明,缓蚀剂的效率随着温度的升高而增加,从室温(30°C)到60°C (500 ppm)的最有效浓度。在给定温度和时间下,随着抑制剂浓度从25 ppm增加到500 ppm,抑制剂效率(IE)也会增加。研究了浸没时间对HBT缓蚀效率的影响,结果表明:浸没时间越长,缓蚀效率越高。电位动力学极化研究表明,UAH是一种混合型抑制剂,而MBT和hbt主要是阳极抑制剂。这些抑制剂在金属表面的吸附遵循Temkin吸附等温线。
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引用次数: 47
Inhibition of corrosion of mild steel by sodium n,n-diethyl dithiocarbamate in hydrochloric acid solution n,n-二乙基二硫代氨基甲酸钠在盐酸溶液中对低碳钢的缓蚀作用
Pub Date : 2002-07-01 DOI: 10.1179/000705902225004383
Hongkai Fan, C. Fu, H.‐L. Wang, X. Guo, J.S. Zheng
Abstract The effect of sodium n,n-diethyl dithiocarbamate (SDEDTC) on the corrosion of mild steel in 0·5 mol L-1 HCl solution was studied using weight loss and potentiodynamic polarisation methods. Experimental data revealed that SDEDTC acted as an inhibitor in the acid environment and, furthermore, that the compound was a mixed type inhibitor, predominating as a cathodic inhibitor. It was found that the inhibition efficiency increased with an increase in SDEDTC concentration at temperatures in the range 303–333 K. The experimental data for the inhibitor fitted the Flory–Huggins adsorption isotherm and the El–Awady thermodynamic kinetic model. The corrosion inhibition mechanism of SDEDTC on mild steel in HCl solution was also investigated by infrared spectra and electron probe microanalysis methods. The process of inhibition is attributed to the formation of an adsorbed film on the metal surface, which protects the metal against corrosive agents.
摘要采用失重法和动电位极化法研究了n,n-二乙基二硫代氨基甲酸钠(SDEDTC)在0.5 mol L-1 HCl溶液中对低碳钢腐蚀的影响。实验数据表明,SDEDTC在酸性环境中起到了抑制剂的作用,并且该化合物是一种混合型抑制剂,主要是阴极抑制剂。结果表明,在303 ~ 333 K范围内,随着SDEDTC浓度的增加,缓蚀效率提高。实验数据符合Flory-Huggins吸附等温线和El-Awady热力学动力学模型。采用红外光谱和电子探针显微分析方法研究了SDEDTC对低碳钢在HCl溶液中的缓蚀机理。抑制的过程是由于在金属表面形成了一层吸附膜,保护金属不受腐蚀剂的腐蚀。
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引用次数: 49
Localised biological corrosion of X52 steel exposed within sea water pipelines 海水管道内暴露X52钢的局部生物腐蚀
Pub Date : 2002-07-01 DOI: 10.1179/000705902225004365
J. M. Romero, C. Angeles-Chávez, L. Martínez, M. Amaya
Abstract A study of microbiologically induced corrosion has been conducted on X52 pipeline steel using bioelements which were located in a bioprobe located at the inner surface of a sea water pipeline and exposed for 60 days. Severely attacked surfaces with pits of various diameters and depths and a great deal of metal loss were observed after removing the biofilm that had deposited on the bioelement surfaces. This behaviour was not expected under the normal operating conditions of the pipeline. Pit depths were measured and a depth distribution curve was obtained. Different aerobic or facultative bacteria types were cultured from the biofilm removed from the X52 steel bioelement surface while a negative growth in the anaerobic bacteria culture was observed. The morphological and chemical characteristics of the aerobic bacteria were determined and results based on 16S rRNA gene sequence similarity suggest that these aerobic or facultative bacteria could be a new species in this kind of environment.
摘要利用放置在海水管道内表面的生物探针中的生物元素,对X52管道钢进行了微生物腐蚀研究。去除沉积在生物元素表面的生物膜后,表面出现了直径和深度不等的凹坑和大量的金属损失。在管道的正常运行条件下,这种行为是预料不到的。测量了坑深,得到了坑深分布曲线。从X52钢生物元素表面去除的生物膜中培养出不同类型的好氧或兼性细菌,而厌氧细菌培养呈负增长。对需氧菌的形态和化学特征进行了测定,基于16S rRNA基因序列相似性的结果表明,这些需氧菌或兼性菌可能是这种环境下的新种。
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引用次数: 5
Role of complexes in inhibition of mild steel by zinc–1-hydroxyethylidene-1, 1-diphosphonic acid mixtures 配合物对锌-1 -羟乙基乙烯- 1,1 -二膦酸混合物对低碳钢的抑制作用
Pub Date : 2002-07-01 DOI: 10.1179/000705902225004347
H. Awad, S. Turgoose
Abstract The action of 1-hydrox yethylidene-1, 1-diphosphonic acid (HEDP) in combination with zinc ions as a corrosion inhibitor for mild steel in oxygen containing aqueous solutions has been investigated in relation to the presence of different zinc levels, the presence of aggressive anions, and different pH values. The highest inhibition effect was obtained at a 2·7:1 zinc/HEDP molar ratio, corresponding to 60 ppm zinc, and was associated with a significant anodic effect. In the absence of chloride and with no free forms of the inhibitor components, the zinc-HEDP mixture exhibited good protection over a wide range of pH (6·5-9·5). However, in a weakly acidic medium, protection could not be achieved. Calculations based on the dissociation constants of the HEDP and the stability constants of the possible zinc-HEDP complexes showed that this inhibition can be attributed to the presence of the 2:1 zinc-HEDP complex (Zn2H-1L-) at a sufficient level. It is found that this anionic complex can behave as an anodic, passivating, inhibitor at a concentration as low as 0·00015M (20 ppm zinc-32 ppm HEDP mix ture). This passivity is prevented by the presence of sufficient chloride. The critical chloride concentration in these studies is approximately ten times higher than the complex concentration, in molar terms. It is also found that free phosphonate is aggressive and can prevent passivity due to the preferential formation of soluble iron-HEDP complex. The tolerance of the 2:1 complex to free phosphonate is substantially less than to chloride, approx imately equimolar.
摘要研究了1-羟基乙基二膦酸(HEDP)在含氧水溶液中与锌离子结合作为低碳钢缓蚀剂的作用,并考察了锌含量、侵蚀性阴离子的存在以及不同pH值对缓蚀剂的影响。锌/HEDP摩尔比为2·7:1(锌含量为60 ppm)时的缓蚀效果最好,并伴有明显的阳极效应。在没有氯化物和无自由形式的抑制剂成分的情况下,锌- hedp混合物在较宽的pH范围内(6.5 - 9.5)表现出良好的保护作用。然而,在弱酸性介质中,无法实现保护。根据HEDP的解离常数和可能的锌-HEDP配合物的稳定性常数计算表明,这种抑制作用可归因于2:1锌-HEDP配合物(Zn2H-1L-)在足够水平上的存在。发现这种阴离子配合物在低至0.00015 m (20 ppm锌-32 ppm HEDP混合物)的浓度下可以表现为阳极钝化抑制剂。这种钝性可通过存在足够的氯化物来防止。在这些研究中,以摩尔计,临界氯化物浓度大约是络合物浓度的十倍。研究还发现,游离膦酸盐具有侵略性,由于优先形成可溶性铁- hedp络合物,可以防止钝化。2:1络合物对游离膦酸盐的耐受性基本上小于对氯化物的耐受性,约为等摩尔。
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引用次数: 7
Shape and size effects for marine immersion coupons 海洋浸渍券的形状和尺寸效应
Pub Date : 2002-07-01 DOI: 10.1179/000705902225004356
R. Jeffrey, R. Melchers
Abstract The conventional wisdom in corrosion testing is that the size of the coupon and its perimeter/area ratio (the surface area of the perimeter expressed as a percentage of the total surface area) are important parameters and that these will have an effect on the results obtained. In order to test this proposition, sets of mild steel coupons of the same exposed areas but having different perimeters were immersed in a marine environment. Corrosion mass loss was observed for area/perimeter ratios in the range 3·52-6·03%. Mass loss observations were taken at various times to 12 months. Sets of rectangular coupons of different sizes (50 × 100 mm and 100 × 200 mm) were also immersed. The results indicate that any variation caused by shape or size falls within the expected variability of corrosion at a test location.
在腐蚀测试中,传统的观点认为,腐蚀片的尺寸及其周长/面积比(周长表面积占总表面积的百分比)是重要的参数,这些参数将对获得的结果产生影响。为了验证这一命题,我们将几组暴露面积相同但周长不同的低碳钢板浸入海洋环境中。在面积/周长比为3.52 ~ 6.03%范围内观察到腐蚀质量损失。在12个月的不同时间进行质量损失观察。还浸入了不同尺寸(50 × 100 mm和100 × 200 mm)的几组矩形券。结果表明,任何由形状或尺寸引起的变化都在测试位置的预期腐蚀变异性范围内。
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引用次数: 18
Impedance study of imidazoline inhibitors against hydrogen sulphide corrosion of steel 咪唑啉类缓蚀剂对钢铁硫化氢腐蚀的阻抗研究
Pub Date : 2002-07-01 DOI: 10.1179/000705902225004374
A. Szyprowski
Abstract Seven homologous imidazoline inhibitors, the derivatives of cyclopentylic and cyclohexylonaphthenic acids, have been synthesised. The effectiveness of these inhibitors for St3S carbon steel and 1H18N9T austenitic stainless steel was tested using the impedance method in 2 wt-% sodium chloride solution in the presence of a hydrocarbon phase. The solution was saturated with hydrogen sulphide. It was found that the inhibitors and their mix tures displayed high inhibition efficiencies, reaching 93% for carbon steel and 94% for the austenitic steel. Inhibitors with the shortest hydrocarbon side chains on the imidazoline ring were found to offer the lowest level of protection, the inhibition efficiency increasing with the length of the side chain. The capacitance measured on the surface decreased linearly as the coverage of the steel surface by inhibitor increased. The results of impedance measurements with commercial inhibitors have confirmed the conclusions from the tests on the pure chemical species.
摘要合成了7种环戊酸和环己基环环烷酸衍生物的同源咪唑啉抑制剂。用阻抗法测试了这些抑制剂对St3S碳钢和1H18N9T奥氏体不锈钢的抑制效果,并在含烃相的2wt -%氯化钠溶液中进行了测试。该溶液被硫化氢饱和。结果表明,缓蚀剂及其混合物的缓蚀效率较高,对碳钢的缓蚀效率为93%,对奥氏体钢的缓蚀效率为94%。研究发现,咪唑啉环上烃类侧链最短的抑制剂的保护作用最低,抑制效率随侧链长度的增加而增加。表面测得的电容值随着缓蚀剂覆盖钢表面的增加呈线性下降。商用抑制剂的阻抗测量结果证实了纯化学物种试验的结论。
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引用次数: 13
Ruthenium oxide for effective activation of aluminium sacrificial anodes: a new approach 氧化钌用于铝牺牲阳极的有效活化:一种新方法
Pub Date : 2002-07-01 DOI: 10.1179/000705902225002411
S. M. A. Shibli, Sony George, V. Gireesh
Abstract Ruthenium oxide, one of the excellent electrocatalysts having high conductivity and high chemical and thermodynamic stability, has been coated onto the surface of an electrode made from a Al–5 wt-%Zn alloy. The activated aluminium ion was able to diffuse through the porous catalytic hydrophilic layer. Ruthenium oxide coated Al–Zn alloy anodes displayed high open circuit potential and high closed circuit potential during galvanic exposure with mild steel cathodes. A galvanic efficiency as high as 86% with an actual current capacity of 2573 A h kg-1 was achieved. The RuO2 film underwent very little deterioration and a considerable mass of the ruthenium oxide film persisted on the anode surface, even after the electrode size had been reduced to one third of its original size owing to galvanic dissolution. These electrodes are economically efficient, as convenient to prepare, install and use as other conventional electrodes, are tolerable of very aggressive media and highly efficient, even under high galvanic current loads.
摘要在Al-5 wt-%Zn合金电极表面涂覆了一层氧化钌,它是一种具有高导电性和高化学和热力学稳定性的优良电催化剂。活性铝离子能够通过多孔的催化亲水性层扩散。氧化钌包覆Al-Zn合金阳极在低碳钢阴极电暴露过程中表现出高开路电位和高闭合电位。电流效率高达86%,实际电流容量为2573 A h kg-1。RuO2膜几乎没有变质,即使在电极尺寸由于电溶而缩小到原来尺寸的三分之一之后,仍有相当数量的氧化钌膜保留在阳极表面。这些电极具有经济效益,与其他传统电极一样方便准备,安装和使用,即使在高电流负载下,也能耐受非常腐蚀性的介质并且效率很高。
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引用次数: 4
Cyclic voltammetric behaviour of copper–nickel alloys in alkaline media 铜镍合金在碱性介质中的循环伏安行为
Pub Date : 2002-02-01 DOI: 10.1179/000705902225002448
A. Zaky, F. Assaf
Abstract The electrochemical behaviour of two copper nickel alloys; cu-20 wt-%Ni and Cu-80 wt-%Ni, was studied in alkaline solution using the cyclic voltammetric technique. The voltammograms of the alloys were compared with those of the pure copper and pure nickel recorded under the same conditions. The influence of different variables such as switching potential Es, scan rate, NaOH concentration, solution temperature, and repetitive cycling was also studied. The forward sweep was characterised by the appearance of five anodic peaks: A1, A2, A3, A4, and A5, which are related to the formation of Ni(OH)2, Cu2O, Cu(OH)2, CuO, and Ni2O3, respectively. The activity of copper dissolution and, hence, the heights of the corresponding anodic peaks decreased as the nickel content in the alloy increased. X-ray diffraction analysis of the surface of the 80% nickel alloy after polarisation in the anodic direction confirmed the existence of only nickel corrosion compounds. Increasing the nickel content in the alloy retards the dissolution of copper via the formation of a very protective nickel hydroxide passive film. The addition of chloride ions, owing to their ease of adsorption, increases dissolution from the alloy. When the ratio of [Cl-]/[OH-] ex ceeds 1·5, the chloride ions initiate pitting attack. To examine the alloy surface for pit formation SEM was used.
摘要:两种铜镍合金的电化学行为;用循环伏安法研究了cu-20 wt-%Ni和Cu-80 wt-%Ni在碱性溶液中的反应。将合金的伏安图与纯铜和纯镍在相同条件下的伏安图进行了比较。研究了开关电位Es、扫描速率、NaOH浓度、溶液温度和重复循环等因素对电化学性能的影响。正向扫描的特征是出现5个阳极峰:A1、A2、A3、A4和A5,它们分别与Ni(OH)2、Cu2O、Cu(OH)2、CuO和Ni2O3的形成有关。随着合金中镍含量的增加,铜的溶解活性和相应的阳极峰的高度降低。在阳极方向极化后对80%镍合金表面进行x射线衍射分析,证实仅存在镍腐蚀化合物。增加合金中镍的含量可以通过形成保护性很强的氢氧化镍钝化膜来延缓铜的溶解。氯离子的加入,由于其易于吸附,增加了合金的溶解。当[Cl-]/[OH-]的比值大于1.5时,氯离子开始点蚀攻击。采用扫描电镜对合金表面凹坑的形成进行了观察。
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引用次数: 14
Electrochemical impedance measurements on Ni–P coated magnesium alloy, chromated magnesium alloy, and anodised aluminium alloys in aqueous salt solutions Ni-P涂层镁合金、铬化镁合金和阳极氧化铝合金在水溶液中的电化学阻抗测量
Pub Date : 2002-02-01 DOI: 10.1179/000705902225002330
R. George, S. Venkatachalam, K. Ninan
Abstract Both electroless nickel coated and chromated surfaces of magnesium alloy AZ 31 and hydrothermally sealed anodised surfaces of unalloyed aluminium Al-2S and aluminium alloy 6061 have been prepared and the corrosion behaviour of these surfaces in aqueous K Cl and K2SO4 solutions has been studied using electrochemical impedance spectroscopy (EIS). The effect of the concentration of hypophosphite in the plating bath used for electroless plating on the Ni-P layers formed and their corrosion behaviour has also been studied. The EIS studies have shown that the diffusion of ionic species is less for yellow chromated surfaces of magnesium alloy than for black chromated ones. In the case of anodised aluminium surfaces, impedance values are much higher in KCl than in K2SO4 solutions. The effect of anodising time on pore resistance R po and barrier capacitance Cb has also been studied. Data from EIS indicate that the pore resistance of aluminium alloys A1-2S and AA 6061 attains a saturation value after anodisation for ~45 min.
摘要:制备了镁合金az31的化学镀镍表面和铬化表面,以及非合金铝Al-2S和铝合金6061的水热密封阳极氧化表面,并利用电化学阻抗谱(EIS)研究了这些表面在氯化钾和硫酸钾水溶液中的腐蚀行为。研究了化学镀用镀液中亚磷酸盐浓度对Ni-P层形成及其腐蚀行为的影响。EIS研究表明,镁合金黄铬化表面的离子扩散比黑铬化表面的离子扩散要少。在阳极氧化铝表面的情况下,阻抗值在KCl中比在K2SO4溶液中高得多。研究了阳极氧化时间对孔隙电阻rpo和势垒电容Cb的影响。EIS数据表明,阳极氧化45 min后,铝合金A1-2S和aa6061的孔隙电阻达到饱和值。
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引用次数: 11
Eurocorr 2001 2001年Eurocorr
Pub Date : 2002-02-01 DOI: 10.1179/bcj.2002.37.1.8
This session was organised by Professor Michael SchuÈtze of the Karl Winnacker Institute (KWI) of Dechema in Frankfurt, who is Chairman if EFC WP 3 on `Corrosion by hot gases and combustion products’. This was a one and a half day session with a dozen oral presentations and some posters. Germany is a focal point for high temperature corrosion research at present, and this is where 50% of the presentations in this session had originated, split equally between KWI and the Max Planck Institute (MPI) in DuÈsseldorf. This is where Professor Hans Grabke, Professor SchuÈtze’s predecessor as Chairman of WP 3, conducted his seminal work on metal dusting over the past decade. The metal dusting phenomenon and ways to alleviate it figured prominently in this session, as did problems in coal gasification and combustion processes, particularly those using high sulphur fuels, and in waste incineration plants.
本次会议由法兰克福德赫玛卡尔温纳克研究所(KWI)的Michael SchuÈtze教授组织,他是EFC WP 3“高温气体和燃烧产物腐蚀”的主席。这是一个为期一天半的会议,有十几个口头报告和一些海报。德国是目前高温腐蚀研究的焦点,本次会议上50%的演讲来自德国,由KWI和马克斯普朗克研究所(MPI)在DuÈsseldorf平分。这就是Hans Grabke教授,SchuÈtze教授的前任WP 3主席,在过去十年中进行了他对金属粉尘的开创性工作。本次会议突出讨论了金属粉尘现象及其缓解方法,以及煤炭气化和燃烧过程中的问题,特别是使用高硫燃料的问题,以及垃圾焚烧厂的问题。
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引用次数: 0
期刊
British Corrosion Journal
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