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Corrosion news and views 腐蚀新闻及观点
Pub Date : 2001-10-01 DOI: 10.1179/000705901101501613
B. Mercer
Mercer Innovation awards The first senior Brian Mercer award for innovation with a value of around £250 000 has been made to Professor Christopher Hall at the University of Edinburgh for a three year project on a new surface chemistry approach to the durability and conservation of building stone. Professor Hall said that the scientific core of this work would be to try to understand the micromechanics of chemical damage in stone. ‘I feel that this research will lead to a rather simple but novel technology for conserving heritage buildings and even preventing damage to new buildings in which stone is used.’ In the longer term, Hall’s research may help in improving durability in concrete as well as have an impact on how scientists view chemomechanical processes in many contexts, from landform weathering to oilfield engineering. The first post-doctoral Brian Mercer Awards for Innovation have been awarded to: Dr Alan Arthur at the University of Birmingham to demonstrate the viability of processing biodegradable material in place of conventional plastic parts used in domestic appliances; and to Dr Ambrose Taylor at Imperial College of Science, Technology and Medicine to develop materials that will increase safety and efficiency in the manufacture of aircrafts, automobiles, and trains. The Royal Society received £10 million from the estate of the late Brian Mercer FRS to support innovation in scientific, engineering and technological fields, which were of interest to him. Further information from: Soccy Ponsford or Bob Ward, Press and Public Relations, The Royal Society, London SW1, tel. 020 7451 2508/2516, email press@royalsoc. ac.uk.
爱丁堡大学的Christopher Hall教授获得了首个Brian Mercer高级创新奖,奖金约为25万英镑,该项目为期三年,研究一种新的表面化学方法,用于建筑石材的耐用性和保护。霍尔教授说,这项工作的科学核心将是试图了解石头化学损伤的微观力学。“我觉得这项研究将带来一种相当简单但新颖的技术,用于保护传统建筑,甚至防止对使用石头的新建筑的破坏。”从长远来看,霍尔的研究可能有助于提高混凝土的耐久性,并对科学家如何看待从地貌风化到油田工程等许多情况下的化学力学过程产生影响。首个博士后布莱恩·默瑟创新奖被授予:伯明翰大学的艾伦·亚瑟博士,他展示了加工生物可降解材料代替家用电器中使用的传统塑料部件的可行性;以及帝国理工学院的安布罗斯·泰勒博士,他开发的材料将提高飞机、汽车和火车制造的安全性和效率。英国皇家学会从已故的Brian Mercer FRS的遗产中获得了1000万英镑,用于支持他感兴趣的科学、工程和技术领域的创新。更多信息来自:socy Ponsford或Bob Ward,新闻和公共关系,皇家学会,伦敦SW1,电话020 7451 2508/2516,电子邮件press@royalsoc。ac.uk。
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引用次数: 0
Cut edge corrosion mechanisms in organically coated zinc–aluminium alloy galvanised steels 有机镀膜锌铝合金镀锌钢的切削刃腐蚀机理
Pub Date : 2001-10-01 DOI: 10.1179/000705901101501640
M. Challis, D. Worsley
Abstract Organically coated galvanised strip steel materials are increasingly important as construction materials. The effects of magnesium additions to the zinc spelter on the microstructure and cut edge corrosion mechanism of zinc aluminium alloy galvanising coatings on strip steels have been found to be significant. Galvanised specimens were prepared on 0.7 mm steel substrates using a hot dip bath composition of near eutectic 4.2 wt-% aluminium-ca. 95 8 wt-% zinc and trace levels of magnesium. Increasing the magnesium content in the metallic coating from 0.01 to 0.05 wt-% leads to the formation of significant areas of subsurface, dendritic, pro-eutectic zinc rich phases. The metallic coating substrates were over coated with asymmetric thicknesses of a 200 μm PVC based coating on one side and a 15 μm polyester coating on the other producing a range of model organically coated substrates identical in every way except for the magnesium level in the metallic coating. The kinetics and mechanism of cut edge corrosion in 5 vol.-%NaCl of these model systems have been investigated using the scanning vibrating electrode technique (SVET). The SVET data have shown that the increasing coating heterogeneity with increased magnesium content leads to increasing numbers of active and intense anodes on the exposed surface of the metallic coating at the cut edge. At magnesium levels of < 0.03 wt-%, asymmetry in the thickness of the organic coating induced localisation of anodic activity near to the thicker (PVC) organic layer, and of cathodic activity localised primarily on the steel/galvanising layer adjacent to the thinner (polyester) organic coating. However, as the magnesium content of the metallic coating was increased (to 0.04 and 0.05 wt-%) the location of anodic and cathodic activity was found to become independent of the geometry of the organic coating. Whilst the number of active anodes on the 20 mm exposed edge was found to be identical for both of the latter magnesium levels those in the 0 05 wt-%Mg specimen were more persistent. In the case of the 0 04 wt-%Mg specimen, 13 of the 21 active anodes deactivated over the first 12 h of immersion whereas with the highest magnesium level deactivation was only observed for 5 of the 21 anodes. Those that remained active in the latter specimen also had significantly greater levels of anodic activity. This appears to be related to interlinking between particles of the pro-eutectic zinc rich phase in specimen of the highest magnesium level, leading to crevice corrosion. The consequence of the microstructural changes induced by trace Mg additions in that the SVET measured total zinc losses over the 24 h exposure period increasing from 28 μg (with 0.01 wt-%Mg), to 44 μg (0.02 wt-%Mg), 61 μg (0.03 wt-%Mg), 67 μg (0.04 wt-%Mg) and 223 μg (0.05 wt-%Mg).
摘要有机镀膜镀锌带钢材料作为建筑材料越来越重要。研究了锌浸出剂中添加镁对带钢锌铝合金镀锌层显微组织和边缘腐蚀机理的影响。用近共晶4.2 wt-%铝钙的热浸液在0.7 mm钢基体上制备镀锌试样。95.8 wt-%锌和微量镁。将金属镀层中的镁含量从0.01 wt-%提高到0.05 wt-%,可形成大量的亚表面、枝晶、前共晶富锌相。在金属涂层基片上涂上不对称厚度的200 μm PVC涂层,另一侧涂上15 μm聚酯涂层,产生一系列模型有机涂层基片,除了金属涂层中的镁含量外,其他方面都相同。利用扫描振动电极技术(SVET)研究了这些模型体系在5 vol.-%NaCl溶液中刃口腐蚀的动力学和机理。SVET数据表明,随着镁含量的增加,涂层的非均匀性增加,导致金属涂层切割边缘暴露表面上活性阳极和强阳极的数量增加。在镁含量< 0.03 wt-%时,有机涂层厚度的不对称导致阳极活性定位在较厚的(PVC)有机层附近,而阴极活性主要定位在较薄的(聚酯)有机涂层附近的钢/镀锌层上。然而,随着金属涂层中镁含量的增加(分别为0.04%和0.05 wt-%),阳极和阴极活性的位置与有机涂层的几何形状无关。而在20毫米暴露的边缘上的活性阳极的数量被发现是相同的,为后两个镁水平,那些在0.05 wt-%Mg标本更持久。在0.04 wt-%Mg的样品中,21个活性阳极中有13个在浸泡的前12小时内失活,而在镁含量最高的情况下,21个阳极中只有5个失活。那些在后一个标本中保持活性的也具有显著更高水平的阳极活性。这似乎与镁含量最高的试样中富锌前共晶相颗粒之间的相互联系有关,导致缝隙腐蚀。微量Mg引起的微观结构变化的结果是,在24 h的暴露期间,SVET测量到的锌总损失从28 μg (0.01 wt-%Mg)增加到44 μg (0.02 wt-%Mg)、61 μg (0.03 wt-%Mg)、67 μg (0.04 wt-%Mg)和223 μg (0.05 wt-%Mg)。
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引用次数: 11
Composition and morphology of corrosion products formed on galvanised steel exposed to a swimming pool atmosphere 镀锌钢暴露在游泳池空气中形成的腐蚀产物的成分和形态
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.191
A. el-Turki, G. Allen, K. Hallam
Abstract This paper reports a study of the composition and morphology of the corrosion products formed on galvanised steel specimens exposed to a swimming pool atmosphere. Two thicknesses of hot dip zinc coatings were investigated measuring 1·8 and 180 µm, respectively. Specimens were analysed throughout a 12 month exposure period and a reaction sequence identified using the techniques of X-ray diffraction, X-ray photoelectron spectroscopy, and SEM/EDX. The main phases determined were: zincite (ZnO), simonkolleite (Zn5(OH)8Cl2. H2O), hydrated zinc hydroxychlorosulphate (Zn4Cl2(OH)4SO4. 5H2O), and hydrated sodium zinc hydroxychlorosulphate (NaZn4Cl(OH)6SO4. 6H2O). Amarantite (FeSO4(OH). 3H2O) was found only on the specimens with the thinner zinc coating through which iron diffusion from the bulk steel could occur.
摘要本文报道了暴露在游泳池大气中的镀锌钢试样的腐蚀产物的组成和形态的研究。研究了两种厚度的热浸锌涂层,分别为1·8和180µm。在12个月的暴露期内对样品进行了分析,并使用x射线衍射、x射线光电子能谱和SEM/EDX技术确定了反应序列。测定的主要相为:锌矿(ZnO)、单长石(Zn5(OH)8Cl2)。H2O),水合羟基氯硫酸锌(Zn4Cl2(OH)4SO4)。和水合羟基氯硫酸锌钠(NaZn4Cl(OH)6SO4)。6水)。红铁矾(摘要(哦)。3H2O)只存在于镀锌层较薄的试样上,锌层较薄的试样可以使铁从钢体中扩散出来。
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引用次数: 0
Role of surface finish and post-fabrication cleaning on localised corrosion of type 316L austenitic stainless steel flash chambers 316L型奥氏体不锈钢闪蒸室的表面处理和加工后清洗对局部腐蚀的影响
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.184
F. El Shawesh, A. El Houd, O. Raghai
Abstract Several carbon steel flash chambers clad with type 316L austenitic stainless steel and operating in seawater at 80°C exhibited severe localised corrosion on the inner wall after three months of continuous service. Visual investigation, carried out on the corroded wall surfaces revealed that the corrosion attack was confined to mechanically damaged and iron-contaminated areas. Failure to keep the oxygen level within the allowable limit of 0·026 ppm had promoted the corrosion. Electrochemical studies confirmed the influence of surface condition apparent from the visual inspections. Various specimens of type 316L austenitic stainless steel with different surface finishes (as received, ground, mechanically scratched, and iron contaminated) were exposed to natural sea water at 80°C Metallographic examination revealed that pits which formed on the as received specimens were uniform in shape, while those on specimens with mechanically damaged surfaces were larger and irregular in shape. The results suggest that surface finish exerted a significant influence on the rapid corrosion of the flash chambers. Post-fabrication cleaning by acid pickling markedly improved the resistance of the type 316L specimens to localised corrosion (pitting). However, the results of acid pickling were dependent on the surface condition and, to a large extent, the temperature of the acid.
在80℃海水环境中连续使用3个月后,几个碳钢闪蒸室内壁出现了严重的局部腐蚀。对腐蚀壁面进行的目视调查显示,腐蚀仅限于机械损坏和铁污染的区域。未能将氧含量保持在0.026 ppm的允许范围内,促进了腐蚀。电化学研究证实了表面状况的影响是显而易见的。将316L型奥氏体不锈钢不同表面处理(接收、研磨、机械划伤、铁污染)的试样置于80℃的自然海水中,金相检查发现,接收试样表面形成的凹坑形状均匀,而机械损伤试样表面形成的凹坑较大且形状不规则。结果表明,表面光洁度对闪蒸室的快速腐蚀有显著影响。制造后的酸洗清洗明显提高了316L型试样对局部腐蚀(点蚀)的抵抗能力。然而,酸洗的结果取决于表面状况,在很大程度上取决于酸的温度。
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引用次数: 6
Use of dicyclohexylamine nitrite in inhibition of coupled zinc and steel 亚硝酸盐二环己胺在锌和钢偶联缓蚀中的应用
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.197
E. Khamis, S. Oun, S. Lyon
Abstract The effect of dicyclohexylamine nitrite (DCHN), a volatile corrosion inhibitor, on the corrosion behaviour of steel, zinc, and coupled steel and zinc was studied. Corrosion rates were determined using mass loss methods as well as potentiodynamic polarisation and ac impedance measurements. Potentiodynamic polarisation studies show that DCHN acts as an anodic inhibitor in the corrosion of mild steel. However, for zinc, DCHN acts to accelerate corrosion. This is attributed to surface chelation between DCHN and zinc, resulting in the formation of a soluble complex. Zero resistance ammetry was used to investigate the dissolution behaviour of a galvanic couple between steel and zinc in the presence of DCHN; in such as situation, the inhibitor effectiveness depends mainly on its concentration.
摘要研究了挥发性缓蚀剂二环己胺亚硝酸盐(DCHN)对钢、锌及钢锌偶联物腐蚀行为的影响。腐蚀速率是通过质量损失法以及动电位极化和交流阻抗测量来确定的。电位学极化研究表明,DCHN对低碳钢的腐蚀具有阳极缓蚀剂的作用。然而,对于锌,DCHN的作用是加速腐蚀。这是由于DCHN和锌之间的表面螯合作用,导致形成可溶性复合物。采用零电阻电流计研究了DCHN存在下钢与锌之间电偶的溶解行为;在这种情况下,抑制剂的效果主要取决于其浓度。
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引用次数: 4
Early stages of copper protection in chloride solution containing ferrous sulphate 在含硫酸亚铁的氯化物溶液中保护铜的早期阶段
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.205
A. E. El Warraky
Abstract The films formed on Cu surfaces in 4% NaCl with 10 ppm FeSO4 solution for short immersion times of up to 4 h were analysed using X-ray photoelectron spectroscopy and Auger electron spectroscopy. Iron was detected on the copper surface after immersion for 30 min. The presence of Fe(OH)2 and α-FeOOH species on the surface supports the proposal that Fe2+ ions are transported to the cathodic sites to form Fe(OH)2 which is subsequently oxidised to α-FeOOH (lepidocrocite) by dissolved oxygen in solution. The presence of a peak corresponding to the approximate empirical formula HCuFe2O10 suggests that the iron is incorporated into Cu2O which is formed at the moment of immersion. Both the Fe/Cu ratio on the surface and the film thickness increased with increasing time of immersion up to 2 h and then decreased again because it depends on the concentration of dissolved oxygen in solution and the residual amount of Fe2+ in solution.
用x射线光电子能谱和俄歇能谱分析了Cu表面在4% NaCl和10 ppm FeSO4溶液中短时间浸泡4 h后形成的薄膜。浸渍30 min后,在铜表面检测到铁。表面存在Fe(OH)2和α-FeOOH,这支持了Fe2+离子被输送到阴极位置形成Fe(OH)2,然后被溶液中的溶解氧氧化成α-FeOOH (lepidococite)。与近似实验式HCuFe2O10相对应的峰的存在表明,铁与浸出瞬间形成的Cu2O结合在一起。表面Fe/Cu比和膜厚均随浸液时间的增加而增大,但随着浸液时间的增加,膜厚又随着浸液时间的增加而减小,这主要取决于溶液中溶解氧的浓度和溶液中Fe2+的残留量。
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引用次数: 3
Effects of microcrystalline phases and quenched in defects on corrosion of rapidly solidified Ti47Cu53 and Ti50Cu50 alloys 微晶相和缺陷淬火对快速凝固Ti47Cu53和Ti50Cu50合金腐蚀的影响
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.221
R. S. Dutta, R. Savalia, G. Dey
Abstract In order to evaluate the effects of microcrystalline phases and quenched in defects on the corrosion of rapidly solidified Ti47Cu53 and Ti50Cu50 alloys, electrochemical studies have been performed on each side of alloy ribbons separately in acidic chloride environments at room temperature. In the as solidified condition, air pockets were found to be the more detrimental defects from the view point of corrosion when compared with the microcrystalline phases that initially lie beneath a thick air formed oxide film on the air side surface. Compositional differences between the two sides of the alloy ribbons were found to play an insignificant role in influencing the corrosion of the alloys.
摘要:为了评价微晶相和淬火缺陷对快速凝固Ti47Cu53和Ti50Cu50合金腐蚀的影响,在室温酸性氯化物环境下分别对合金带的两侧进行了电化学研究。在凝固条件下,从腐蚀的角度来看,与最初位于空气侧表面厚氧化膜下的微晶相相比,气穴是更有害的缺陷。发现合金带两侧的成分差异对合金的腐蚀影响不显著。
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引用次数: 12
Influence of temperature on sea water immersion corrosion of aluminium (UNS A95086) 温度对铝海水浸泡腐蚀的影响(UNS A95086)
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.201
R. Melchers
Abstract The present paper describes an interpretation of the variation in material loss of aluminium specimens in sea water immersion at 14 different locations worldwide. Careful examination of the conditions under which aluminium corrodes in very low velocity sea water suggests that the only significant variables are temperature and aeration. This allows the field observations obtained as part of an ASTM sponsored worldwide ‘round robin’ test programme to be viewed largely as a function of temperature. It is found that corrosion tends to be generally low except at temperatures around about 10°C and in the region 20–27°C with a local peak at around 23°C. This pattern applies for all exposures to 5 years.
摘要本文介绍了全球14个不同地点铝试样在海水浸泡中材料损失的变化。仔细检查铝在极低速海水中腐蚀的条件表明,唯一重要的变量是温度和曝气。这使得作为ASTM赞助的全球“循环”测试计划的一部分获得的现场观测结果在很大程度上被视为温度的函数。结果表明,除温度在10℃左右和20-27℃区域外,腐蚀程度普遍较低,局部腐蚀峰值在23℃左右。这种模式适用于5年以内的所有风险敞口。
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引用次数: 10
Assessment of test methods for evaluating effectiveness of corrosion inhibitors in retarding propagation of localised corrosion 评价缓蚀剂延缓局部腐蚀扩展有效性的试验方法的评价
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.210
Alan Turnbull, D. Coleman, A. Griffiths
Abstract In many service applications an excursion in solution chemistry, temporary loss of inhibitor or increase in temperature may give rise to localised corrosion. It is important to demonstrate that restoration of normal inhibitor levels or use of enhanced doses to restore passivity will be effective in retarding propagation. Accordingly, a number of methods have been explored as a basis for developing a standard test for conducting preliminary laboratory trials. The methods examined were based on galvanostatic pre-pitting, use of the pencil artificial pit, a differential flow system and an artificial crevice arrangement. Of these, the pencil artificial pit was found to provide the most efficient and practical method for evaluating inhibitor performance.
在许多服务应用中,溶液化学的偏移、缓蚀剂的暂时损失或温度的升高都可能引起局部腐蚀。重要的是要证明,恢复正常的抑制剂水平或使用增加剂量,以恢复被动将有效地延缓繁殖。因此,已经探讨了若干方法,作为制定进行初步实验室试验的标准测试的基础。所研究的方法是基于恒流预点,使用铅笔人工坑,差动流系统和人工缝隙布置。其中,铅笔形人工坑是评价缓蚀剂性能最有效、最实用的方法。
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引用次数: 3
Electrochemical behaviour of molybdenum electrodes in various aqueous and buffered solutions and their use in titrations 钼电极在各种水溶液和缓冲溶液中的电化学行为及其在滴定中的应用
Pub Date : 2001-03-01 DOI: 10.1179/bcj.2001.36.3.215
H. El Shayeb, F. Abd El Wahab, E. A. Abd El Meguid
Abstract The open circuit potential of Mo electrodes has been followed as a function of time in various aqueous solutions until steady state values Est were obtained. These varied with the logarithm of the molar concentration C as Est = a + b log C. The rate of oxide film thickening was determined from the linear relationship between the open circuit potential of Mo E and the logarithm of immersion time t as E = a1 + b1 log t. A plot of the final steady state potential of Mo as a function of the pH of buffered solutions fits the linear relationship Est = a2 - b2 pH. The oxide film formed on Mo provides the opportunity to use the metal-metal oxide as an indicator electrode for potentiometric acid–base and precipitation titrations. In the case of redox titrations, the Mo electrode could not be used successfully on its own, but when coupled with platinum as a bimetallic pair electrode, excellent results were obtained when used as an indicator electrode for oxidation–reduction reactions.
摘要研究了Mo电极在不同水溶液中的开路电位随时间的变化规律,直至得到稳态值Est。这些变化与摩尔浓度的对数C Est = a + b日志C .氧化膜增厚率确定的开路电位之间的线性关系莫E和浸泡时间的对数t E = a1 + b1日志t。情节的最终稳定状态的潜力莫作为缓冲溶液的pH值的函数符合线性关系Est = a2 - b2博士形成的氧化膜在密苏里州提供了使用-金属氧化物作为的机会电位酸碱滴定和沉淀滴定用指示电极。在氧化还原滴定中,Mo电极不能单独使用,但当与铂偶联作为双金属对电极时,作为氧化还原反应的指示电极时,获得了良好的效果。
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引用次数: 9
期刊
British Corrosion Journal
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