Saline aquifer carbon sequestration is a key strategy for mitigating greenhouse gas emissions and supporting energy sustainability. However, salt precipitation induced by CO2 injection can substantially impair storage efficiency. A clear understanding of salt precipitation dynamics is therefore essential for predicting crystal distribution and assessing pore-scale structural damage. In this study, microfluidic technology combined with image-based quantitative pore-scale analysis was used to systematically investigate salt precipitation behavior. Molecular dynamics (MD) simulations were performed to complement microfluidic experiments and to elucidate the molecular mechanisms underlying ion interaction and salt crystallization. The results indicate that salt precipitation proceeds through five stages: nucleation, migration, growth, retention, and blockage. Nucleation occurs in two distinct structural forms at four characteristic locations, including bulk crystals in high-saturation regions and porous aggregated crystals in low-saturation areas. Crystal migration is governed by the availability of brine as a transport medium and by weak crystal–surface adhesion. Retention and blockage develop through both in-situ and ex-situ modes, with hygroscopicity, concentration gradients, and capillary backflow playing critical roles in ex-situ precipitation. MD simulations revealed salt precipitation features consistent with those observed in the microfluidic experiments and confirmed that nucleation preferentially occurs at gas-liquid interfaces and three-phase contact regions, driven by ion aggregation and surface interactions. In porous media, both brine evaporation and salt crystallization follow a three-stage process, which significantly impacts pore structure and permeability. This study provides new mechanistic insights into salt-induced pore blockage and offers guidance for optimizing CO2 injection strategies, thereby advancing the understanding of salt precipitation processes in subsurface gas storage and related engineering applications.
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